The present invention relates to a hand tool and, more particularly, to a ratchet wrench.
A conventional ratchet wrench was disclosed in the U.S. Pat. No. 11,370,089, and comprises a main body 10, a ratchet wheel 20, a pawl member 30, a direction control unit 40, and a retaining ring 50.
However, the conventional ratchet wrench has the following disadvantages.
In accordance with the present invention, there is provided a ratchet wrench comprising a wrench body, a ratchet wheel, a pawl member, a direction control unit, a restriction member, and a retaining member. The wrench body is provided with a first receiving recess, a second receiving recess, a first abutting face, a second abutting face, and a third receiving recess. The ratchet wheel has a ratchet portion. The pawl member is provided with an engaging portion, a cavity, two first abutting portions, and two corners. The direction control unit includes a rotation member, a push member, and an elastic member. The rotation member is provided with a cylindrical block, a receiving chamber, two second abutting portions, a restriction groove, and a third face. When the first side of the pawl member rests on an inner face of the second receiving recess, one of the two first abutting portions on the second side of the pawl member restricts one of the two second abutting portions. The push member is provided with a push face. The restriction member is partially received in the restriction groove and is provided with a recessed portion.
According to the primary advantages of the present invention, the restriction member is partially received in the restriction groove so that the direction control unit is pivotally mounted in the third receiving recess and restricted by the restriction member. Thus, the direction control unit is limited by the restriction member at any angle so that the direction control unit is pivotally mounted in the third receiving recess steadily. In addition, when the rotation member is rotated in the third receiving recess, the rotation member is moved in the recessed portion. Thus, the restriction member restricts the rotation member to prevent the rotation member from being rotated in the third receiving recess to an excessive extent. The two second abutting portions limit the maximum rotation angle of the rotation member in the recessed portion.
Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
Referring to the drawings and initially to
The wrench body 10 is provided with a first receiving recess 11 which has a circular shape and penetrates the wrench body 10. The wrench body 10 is provided with a second receiving recess 12. The second receiving recess 12 has a diameter less than that of the first receiving recess 11 and has a center disposed in the first receiving recess 11. The second receiving recess 12 is connected to the first receiving recess 11. The second receiving recess 12 has a closed top provided with a first abutting face 121 and a closed bottom provided with a second abutting face 122. The wrench body 10 is provided with a third receiving recess 13 connected to the second receiving recess 12. The third receiving recess 13 has an open top and has a depth more than that of the second receiving recess 12. A first pivot portion 131 is formed on a bottom of the third receiving recess 13 and disposed between the second receiving recess 12 and the third receiving recess 13. The wrench body 10 is provided with a circular portion 132 which has a center coinciding with that of the third receiving recess 13. The wrench body 10 is provided with a depression 14 connected to the third receiving recess 13. The third receiving recess 13 has an opening disposed in the depression 14. The depression 14 is provided with a first resting face 141 and a second resting face 142. Each of the first resting face 141 and the second resting face 142 has a planar shape and is not tangent to the circular portion 132. An angle 143 is defined between the circular portion 132, the first resting face 141, and the second resting face 142. The angle 143 is ranged between sixty and one hundred degrees (60°-100°) or ranged between seventy and ninety degrees (70°-90°). The wrench body 10 is provided with a first annular groove 15 close to the opening and connected to the first receiving recess 11. The wrench body 10 has a top provided with an end face 16 having a planar shape.
The ratchet wheel 20 is pivotally mounted in the first receiving recess 11 and has a periphery provided with a ratchet (or toothed) portion 21 having an annular shape. The ratchet wheel 20 is provided with a mounting portion 22. The mounting portion 22 is a polygonal hole for mounting a screw member. The ratchet wheel 20 is provided with a second annular groove 23 aligning with the first annular groove 15.
The pawl member 30 is received in the second receiving recess 12, and is movable leftward and rightward in the second receiving recess 12. The pawl member 30 rests on the first abutting face 121. The pawl member 30 has a first side provided with an engaging portion 31 engaging the ratchet portion 21. The pawl member 30 a second side having a center provided with a cavity 32 having an arcuate shape. The cavity 32 has a U-shaped configuration and has a first face 321 and two second faces 322. The first face 321 is a concave face and is arranged at a center of the cavity 32. The first face 321 has a single arcuate shape with a diameter. The two second faces 322 are arranged symmetrically at two sides of the first face 321. Each of the two second faces 322 is a concave face. Each of the two second faces 322 has a single arcuate shape with a diameter less than that of the first face 321. Each of the two second faces 322 is tangent to the first face 321. The second side of the pawl member 30 is provided with two first abutting portions 323 arranged symmetrically relative to the cavity 32. The cavity 32 is arranged between the two first abutting portions 323. The cavity 32 has two corners 324. Each of the two second faces 322 is located between the first face 321 and each of the two corners 324.
The direction control unit 40 is pivotally mounted in the third receiving recess 13, and is rotated to move the pawl member 30 leftward and rightward in the second receiving recess 12, so as to control rotation of the ratchet wheel 20. The direction control unit 40 includes a rotation (swivel or turning) member 41, a push member 42, and an elastic member 43.
The rotation member 41 is pivotally mounted in the third receiving recess 13, and has a first end provided with a cylindrical block 411. The cylindrical block 411 extends into the depression 14. The cylindrical block 411 is provided with a drive knob rotatably movable between the first resting face 141 and the second resting face 142. The cylindrical block 411 has a surface flush with the end face 16. The rotation member 41 is provided with a receiving chamber 412. The receiving chamber 412 has a rectangular shape and has an opening facing the cavity 32. The rotation member 41 is provided with two second abutting portions 413 abutting the two first abutting portions 323 and the two corners 324 respectively. The rotation member 41 is provided with a restriction groove 414. The restriction groove 414 is provided with a third face 415. The third face 415 is closer to the first receiving recess 11 than an axis of the rotation member 41. The third face 415 has a planar shape or a convex shape. The rotation member 41 has a second end provided with a second pivot portion 416. The second pivot portion 416 is pivotally mounted on the first pivot portion 131. The restriction groove 414 is disposed between the receiving chamber 412 and the second pivot portion 416.
Referring to
When the first side of the pawl member 30 rests on the inner face of the second receiving recess 12, a gap is defined between one of the two second abutting portions 413 and one of the two corners 324 on the second side of the pawl member 30. When the wrench body 10 is driven, the wrench body 10 is deformed so that one of the two second abutting portions 413 contacts and pushes one of the two corners 324 on the second side of the pawl member 30. Thus, after the wrench body 10 is driven, the rotation member 41 supports the second side of the pawl member 30. In such a manner, the first side of the pawl member 30 is supported by the second receiving recess 12, and the second side of the pawl member 30 is supported by the rotation member 41, to form a double restriction, so that the engaging portion 31 engages the ratchet portion 21 exactly.
When the pawl member 30 and the direction control unit 40 are mounted in the wrench body 10, the gap is defined between one of the two second abutting portions 413 and one of the two corners 324 before the wrench body 10 is driven, so that one of the two second abutting portions 413 will not contact one of the two corners 324. If the mounting portion 22 has a specification of 19 mm, the gap will not be more than 1 mm. When the wrench body 10 is driven, the wrench body 10 is deformed slightly. A strain gauge is applied on and contacts the wrench body 10 to measure the strain of deformation of the wrench body 10 and to derive the torque value. When the wrench body 10 is driven and deformed, the first receiving recess 11, the second receiving recess 12, and the third receiving recess 13 are also deformed slightly. After the wrench body 10 is deformed, one of the two second abutting portions 413 is driven to contact and push one of the two corners 324. Thus, when the wrench body 10 is driven and deformed, the ratchet wheel 20, the pawl member 30, and the rotation member 41 are forced and deformed.
Alternatively, when the first side of the pawl member 30 rests on the inner face of the second receiving recess 12, one of the two second abutting portions 413 rests on one of the two corners 324 on the second side of the pawl member 30. In such a manner, the first side of the pawl member 30 is pushed and restricted by the second receiving recess 12, and the second side of the pawl member 30 is pushed and restricted by the rotation member 41, to form a double restriction, so that the engaging portion 31 engages the ratchet portion 21 exactly.
Referring to
The elastic member 43 is received in the receiving chamber 412 and the receiving slot 422, and biased between the rotation member 41 and the push member 42, to push the push member 42 toward the pawl member 30, such that the push face 421 presses the cavity 32. Preferably, the elastic member 43 is a spring.
The restriction member 50 is assembled with the wrench body 10, the pawl member 30, and the rotation member 41. The restriction member 50 is received in the second receiving recess 12 and has an area almost equal to that of the second receiving recess 12. The restriction member 50 is located between the pawl member 30 and the second abutting face 122. The restriction member 50 is partially received in the restriction groove 414 and rests on the second pivot portion 416 (see
When the rotation member 41 is rotated in the third receiving recess 13, the rotation member 41 is moved in the recessed portion 51. Thus, the restriction member 50 restricts the rotation member 41 to prevent the rotation member 41 from being rotated excessively in the third receiving recess 13. The two second abutting portions 413 limit the maximum rotation angle of the rotation member 41 in the recessed portion 51.
The push member 42 partially extends into the second receiving recess 12, and is restricted by the first abutting face 121. The push member 42 is partially received in the receiving chamber 412. The restriction member 50 is partially received in the restriction groove 414 so that the rotation member 41 is pivotally mounted in the third receiving recess 13.
The retaining member 60 is mounted in the first annular groove 15 and the second annular groove 23, such that the ratchet wheel 20 is retained in the first receiving recess 11 by the retaining member 60. Preferably, the retaining member 60 is a C-shaped snap ring.
Referring to
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In another preferred embodiment of the present invention, the mounting portion 22 is a square head for mounting a hand tool with a square recess.
Accordingly, the ratchet wrench has the following advantages.