The present disclosure is related generally to improvements to instruments for use in the medical field for surgical procedures, and specifically, to screwdrivers and other hand tool devices with integrated ratcheting mechanisms for surgical applications.
The use of surgical instruments, including hand screwdrivers is common in the medical industry. Surgical hand tools, such as ratcheting screwdrivers, are used for a variety of reasons in surgical settings. Ratcheting screwdrivers with gear mechanisms or the like, elongated handles and internal springs are also commonly used in the industry. Some conventional screwdrivers include an adjustment mechanism, which allows the user to ratchet in one or both directions. Most screwdrivers use a gear with gear teeth that engage two pawls, or actuators, that move in and out of the teeth. The pawls typically consist of only a few number of teeth, and over time, the teeth can roll over or wear away until the ratchet no longer functions properly. Thus, there is a need for a ratcheting screwdriver which is stronger and more durable than existing ratcheting screwdrivers.
Another issue with conventional medical ratcheting screwdrivers is that they typically employ many small moving parts, for example, metal separate components including leaf springs, coil springs, radial ratchet teeth and moveable pawls. The reliance on many separate moving components can increase the likelihood of device degradation or device failure through regular normal use.
Embodiments incorporating features of the present disclosure include medical screwdrivers comprising a ratcheting mechanism with a streamlined design to reduce the number of components, especially separate moving parts, to provide a more effective ratcheting device.
In one embodiment, a ratcheting medical screwdriver comprises a housing comprising a proximal and distal end, a handle portion at the proximal end, the handle portion configured to transmit motion and torque, an operational component at the distal end, the operational component configured to engage a medical implant, and a ratcheting mechanism between the operational component and the handle, the ratcheting mechanism configured to allow torque generated by movement from the handle in a first direction to be transmitted to the operational component and to prevent torque generated by movement from the handle in a second direction to be transmitted to the operational component.
In another embodiment, a ratcheting mechanism for use in a medical screwdriver comprises a moveable component configured to connect to a handle portion of a medical screwdriver, the moveable component comprising a plurality of teeth, an engagement component configured to connect to an operational component of the medical screwdriver, wherein the operational component is configured to engage a medical implant, the engagement component comprising protrusions configured to engage with the plurality of teeth, and a toggle collar between the moveable component and the engagement component, the toggle collar comprising a plurality of stops configured to engage with the protrusions.
In yet another embodiment, a ratcheting medical screwdriver comprises a housing comprising a proximal and distal end, a handle portion at the proximal end, the handle portion configured to transmit motion and torque, an operational component at the distal end, the operational component configured to engage a medical implant, a ratcheting mechanism between the operational component and the handle, the ratcheting mechanism comprising, a moveable component connected to the handle portion, the moveable component comprising a plurality of teeth, an engagement component connected to the operational component, the engagement component comprising protrusions configured to engage with the plurality of teeth, and a toggle collar between the moveable component and the engagement component, the toggle collar comprising a plurality of stops configured to engage with the protrusions.
These and other further features and advantages of the present disclosure would be apparent to those skilled in the art from the following detailed description, taken together with the accompanying drawings, wherein like numerals designate corresponding parts in the figures, in which:
In the following detailed description, numerous specific details are set forth in order to provide a more thorough understanding of embodiments incorporating features of the present disclosure. However, it will be apparent to one skilled in the art that devices and methods according to the present disclosure can be practiced without necessarily being limited to these specifically recited details. In other instances, well-known structures and devices are shown in block diagram form, rather than in detail, in order to better describe embodiments incorporating features of the present disclosure.
Devices incorporating features of the present disclosure can utilize a ratcheting mechanism, that can comprise at least three components: a moveable component, which can be connected to a handle portion, an engagement component, configured to engage the moveable component in some manner, and a toggle collar, which is configured to control the interaction between the moveable component and the engagement component.
In some embodiments the moveable component comprises a plurality of teeth. While no specific number of teeth is required in embodiments incorporating features of the present disclosure, in some embodiments and circumstances, a greater number of teeth can improve the ratcheting function of the mechanism. In some suitable embodiments, the moveable component comprises at least 40 teeth.
The engagement component can comprise a plurality of protrusions that can engage the teeth of the movement component to allow transfer of torque and rotational movement in one direction, and disallow transfer in another direction. Which directional transfer is allowed can be controlled by the toggle collar, which can comprise stops that can engage with the protrusions of the engagement component, which in turn changes how the teeth engage with the protrusions.
At least one advantage of the devices and mechanisms incorporating features of the present disclosure is that the design of the ratcheting mechanism has been streamlined to reduce the number of small moving parts needed to perform a ratcheting function. Furthermore, due to the efficient design disclosed herein, lightweight and relatively inexpensive materials can be utilized. For example, relatively inexpensive, low-friction materials are ideal materials for ratcheting mechanisms incorporating features of the present disclosure. Some ideal materials include Polytetrafluoroethylene (PTFE), often marketed under the brand name Teflon®, nylon polymers, Polyetherimide), often marketed under the brand name Ultem®, Polyetherimide with glass, Polyetherimide with Nylon, Polyetherimide with PTFE, Polyetheretherketone, Polyetheretherketone with glass, Polyetheretherketone with carbon, thermal plastics, or combinations thereof. Use of such materials over the more commonly used metal in medical devices is particularly useful for ratcheting mechanisms for use in disposable single-use handles and devices.
Throughout this description, the discussed embodiment and examples illustrated should be considered as exemplars, rather than as limitations on the present disclosure. As used herein, the term “disclosure,” “device,” “present disclosure,” or “present device” refers to any one of the embodiments of the disclosure described herein, and any equivalents. Furthermore, reference to various feature(s) of the “disclosure,” “device,” “present disclosure,” or “present device” throughout this document does not mean that all claimed embodiments or methods must include the referenced feature(s).
Furthermore, any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specific function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. § 112, for example, in 35 U.S.C. § 112(f) or pre-AIA 35 U.S.C. § 112, sixth paragraph. In particular, the use of “step of” or “act of” in the claims herein is not intended to invoke the provisions of 35 U.S.C. § 112.
It is also understood that when an element or feature is referred to as being “on” or “adjacent” to another element or feature, it can be directly on or adjacent the other element or feature or intervening elements or features may also be present. It is also understood that when an element is referred to as being “attached,” “connected” or “coupled” to another element, it can be directly attached, connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly attached,” “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Please note if used relative terms such as “left,” “right,” “front,” “back,” “top,” “bottom'” “forward,” “reverse,” “clockwise,” “counter-clockwise,” “outer,” “inner,” “above,” “upper,” “lower,” “below,” “horizontal,” “vertical,” and similar terms, have been used for convenience purposes only and are not intended to imply any particular fixed direction. Instead, they are used to reflect relative locations and/or directions between various portions of an object.
Although ordinal terms, e.g., first, second, third, etc., may be used herein to describe various elements or components, these elements or components should not be limited by these terms. These terms are only used to distinguish one element or component from another element or component. Thus, a first element or component discussed below could be termed a second element or component without departing from the teachings of the present disclosure.
The terminology used herein is for describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Embodiments of the disclosure are described herein with reference to different views and illustrations that are schematic illustrations of idealized embodiments of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances are expected. Embodiments of the disclosure should not be construed as limited to the particular shapes of the regions illustrated herein, but are to include deviations in shapes that result, for example, from manufacturing.
It is understood that when a first element is referred to as being “between” or “interposed between” two or more other elements, the first element can be directly between the two or more other elements or intervening elements may also be present between the two or more other elements. For example, if a first element is “between” or “interposed between” a second and third element, the first element can be directly between the second and third elements with no intervening elements, or the first element can be adjacent to one or more additional elements with the first element and these additional elements all between the second and third elements.
Between the operational component 110 and the handle portion 108, the ratcheting medical screwdriver 100 comprises a ratcheting component 112 (also interchangeably referred to herein as the “ratcheting mechanism”), which is configured to allow ratcheting of the medical screwdriver 100. For example, the ratcheting component 112 can be configured such that rotational movement of the handle portion 108 by a user in the clockwise direction will transmit force and torque to the operational component 110, causing similar clockwise movement, for example, allowing for tightening of a medical implant in the clockwise direction.
In some embodiments, the ratcheting component 112 can be configured to only allow the transfer of force and torque in the clockwise direction and will disallow transfer of force and torque in the counterclockwise direction. This can allow a user to rotate the handle 108, and therefore his grip on the handle, counterclockwise, without causing a transfer of the counterclockwise movement to the operational component 110, which could cause a loosening of the engaged medical implant.
In other embodiments the ratcheting component 112 can be configured in an inverse manner, that is, to only allow the transfer of force and torque in the counterclockwise direction and will disallow transfer of force and torque in the clockwise direction. In some embodiments the ratcheting component 112 can be configured to be toggled between two modes, a first mode allowing only clockwise transmission of force and torque and a second mode allowing only counterclockwise transmission of torque and force.
As shown in
This in turn changes how the teeth 502 interact with the protrusions 504, for example, dictating whether the teeth 502 can slip past the protrusions 504 without catching and thereby rotate the moveable component 302 without transfer of rotational motion and force to the engagement component 500 and the connected operational component 110 or whether the teeth can catch on the protrusions 504 and therefore impart rotational force and motion to the engagement component 500 and the connected operational component 110. This allows for modes of ratcheting wherein rotating the toggle collar 300 in a first direction can initiate a first operational mode wherein clockwise rotation of the movement component 302 is transferred, but counterclockwise rotational movement is not, and rotation of the toggle collar in a second direction can initiate a second operational mode wherein clockwise rotational movement of the movement component 302 is not transferred, but counterclockwise rotational movement is transferred.
In contrast,
Another optional feature included in
It is further understood that ratcheting mechanisms incorporating features of the present disclosure can be integrated into various screwdriver devices, for example, devices comprising handles and body portions comprising a variety of shapes and dimensions, for example shapes corresponding to any regular or irregular polygon. Furthermore, it is understood, that devices incorporating features of the present disclosure can incorporate modular features, for example, a screwdriver incorporating features of the present disclosure can comprise a base body, which can further comprise an embodiment of a disclosed ratcheting mechanism. This base body can comprise an operational component that can be removed/disconnected and replaced with an operational component designed to engage with a different type of fastener. Likewise, the base body can comprise a removable/detachable handle that can be exchanged for a different handle better suited for a particular task at hand. One use for this is in embodiments wherein single-use disposable handles might be desired.
It is understood that while the present application is primarily directed to ratcheting mechanisms utilized with medical instruments, it is understood that ratcheting mechanisms incorporating features of the present disclosure can also be utilized in any other tool that can potentially benefit from them, for example, basic screwdrivers for use with construction projects.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/165,082, filed on Mar. 23, 2021. The application referred to in this paragraph is incorporated by reference as if set forth fully herein.
Number | Date | Country | |
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63165082 | Mar 2021 | US |