The present disclosure generally relates to fiber sensors and fiber sensor systems. More particularly, the disclosure relates to sensors and sensing systems that employ fibers that rely on Rayleigh scattering mechanisms for sensing.
Distributed fiber sensors and systems that rely on Rayleigh scattering are being adopted for many applications, including but not limited to, structure health monitoring (SHM), geotechnical engineering, power lines, oil and gas pipe lines, and oil and gas wells. In particular, these sensors and systems can employ Rayleigh scattering mechanisms to measure temperature, pressure, strain, acoustic waves and other parameters with a spatial resolution of less than 1 m.
Conventional approaches that rely on Rayleigh scattering often employ telecommunication grade optical fibers in distributed fiber sensors and systems to obtain these measurements (e.g., temperature, pressure, strain, etc.). Distributed fiber sensors and systems that rely on such optical fibers suffer from various drawbacks. For example, the optical power of the launched signal can be limited by low threshold, nonlinear effects in the fiber. As a result, the scattered signal is often low, especially at the far end of the fiber away from the transmission end. As another example, attenuation in these optical fibers can also limit the scattered signal strength at the far end of the fiber, especially for fiber spans of tens of kilometers. Further, the optical power in telecommunication grade fibers that are configured for single mode operation is often low due to the small numerical aperture of such fibers. All of these effects tend to reduce the signal-to-noise ratio associated with comparative distributed fiber sensors and systems that employ telecommunication grade optical fibers.
As distributed fiber sensors and systems that rely on optical fibers and Rayleigh scattering mechanisms continue to be employed in various applications (e.g., geotechnical engineering, power lines, etc.), the use of these sensors and systems is generally limited by their effectiveness at longer distances.
There is therefore a need for distributed fiber sensors and fiber sensor systems that employ optical fibers that can transmit optical signals with less signal loss and higher signal-to-noise ratios. More particularly, there is a need for enhanced distributed fiber sensors and sensor systems that employ fibers that rely on Rayleigh scattering mechanisms and are designed and controlled for predetermined distances.
According to one embodiment, a fiber sensor includes an optical fiber configured for operation at a wavelength from about 800 nm to about 1600 nm. The optical fiber includes a cladding that is defined by a fiber outer diameter and a core that is surrounded by the cladding. The core of the optical fiber has a Rayleigh scattering coefficient, αs, that is controlled by controlling a concentration of one or more dopants in the core. The Rayleigh scattering coefficient is tuned to be within a predetermined range of an optimum Rayleigh scattering coefficient for a given total length, L, of the optical fiber. The predetermined range is from about 70% of the optimum αs to about 130% of the optimum αs.
According to another embodiment, a fiber sensor includes an optical fiber configured for operation at a wavelength from about 800 nm to about 1600 nm. The optical fiber includes a cladding that is defined by a fiber outer diameter and a core that is surrounded by the cladding. The core of the optical fiber is doped with GeO2 to a dopant level of at least about 20%.
According to yet another embodiment, a fiber sensor includes an optical fiber configured for operation at a wavelength from about 800 nm to about 1600 nm. The optical fiber includes a cladding that is defined by a fiber outer diameter and a core that is surrounded by the cladding. The core of the optical fiber has a Rayleigh scattering coefficient, αs, that is given by:
where L is a total length of the optical fiber. The Rayleigh scattering coefficient of the optical fiber is controlled by controlling a first dopant comprising GeO2 concentration in the core.
Additional features and advantages will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the embodiments as described herein, including the detailed description which follows, the claims, as well as the appended drawings.
It is to be understood that both the foregoing general description and the following detailed description are merely exemplary, and are intended to provide an overview or framework to understanding the nature and character of the claims. The accompanying drawings are included to provide a further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiments, and together with the description serve to explain principles and operation of the various embodiments.
Reference will now be made in detail to the present preferred embodiments, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.
An “up-dopant” is herein considered to be a dopant which has a propensity to raise the refractive index relative to pure undoped silica. A “down-dopant” is herein considered to be a dopant which has a propensity to lower the refractive index relative to pure undoped silica. Examples of up-dopants include GeO2, Al2O3, P2O5, TiO2, Cl, and Br. Further, the terms “germania,” “Ge” and “GeO2” are used interchangeably herein and refer to GeO2. Examples of down-dopants include F and B. Further, the terms “fluorine” and “F” are used interchangeably to denote a fluorine dopant originating from a fluorine dopant precursor including, but not limited to, CF4, SiF4 and C2F6.
Distributed fiber sensors and fiber sensor systems that employ optical fibers capable of transmitting optical signals with less signal loss and higher signal-to-noise ratios are outlined in exemplary fashion in the present disclosure. More particularly, this disclosure details distributed fiber sensors and sensor systems that employ fibers that rely on Rayleigh scattering mechanisms and are designed and controlled for predetermined sensing distances.
As depicted in
Referring to
In a Rayleigh scattering based distributed sensing system, such as that shown in
Ps=CαsΔlP0e−2(α
where Ps is the power detected from Rayleigh scattering (e.g., the observed power 54), z is a location along the optical fiber 14 (e.g., the intermediate location 50), P0 is the launch power 46 into the optical fiber 14 at the first end 42 where the location is z=0, αs is the Rayleigh scattering coefficient, α0 is the loss coefficient due to factors other than Rayleigh scattering, and Δl is the pulse sensing segment that is related to the pulse width from the light source.
The capture efficiency of an optical fiber, C, may be given by Equation (2a):
where NA is the numerical aperture of the core, n1 is the refractive index of the core, κ is a parameter that is dependent upon the type of core utilized in the fiber. For a multimode fiber with a step refractive index profile κ is typically about 0.38. For a multimode fiber with a graded refractive index profile κ is typically about 0.25. For a single mode optical fiber, the capture efficiency, C, may be rewritten as shown in Equation (2b):
where vg is the group velocity, neff is the effective index, k0 is the wavenumber, and DMF is the mode field diameter.
According to some embodiments, the condition under which the maximum Rayleigh scattering power is detected can be derived from Equation (1) and is given by Equation (3):
where L is the total length of the fiber and αs has units of dB/km.
Referring now to
Table 1 below shows examples of Rayleigh scattering coefficients that provide an optimum backscatter power for various fiber sensor sensing lengths. Table 1 further includes ranges of sensing distances for 90% and 80% of the optimum backscattered power levels. As optimum backscatter values may not be necessary in some applications, the ranges of sensing distances that correspond to 90% and 80% of the optimum backscattered power levels may be used to aid in the selection of an appropriate Rayleigh scattering coefficient for a given application. While specific examples are set forth in Table 1 below, the present disclosure is not so limited.
The Rayleigh scattering coefficient of the optical fiber can be altered by various methods. These methods include, but are not limited to, changing the dopant used, changing the concentration of the dopant used, altering processing conditions for the optical fiber, utilizing more than one dopant (e.g., co-doping), increasing the cooling rate of the optical fiber during the drawing of the optical fiber in the manufacturing process, and combinations thereof. Suitable dopants include, but are not limited to, germanium, fluorine, aluminum, tantalum, and nanoparticles. For germanium-doped optical fibers, increasing the concentration of germanium in the core increases the Rayleigh scattering coefficient. For optical fibers with high Rayleigh scattering coefficients, the germanium concentration is preferably greater than about 20%. For optical fibers with high Rayleigh scattering coefficients, the germanium concentration is more preferably greater than about 30%. For optical fibers with high Rayleigh scattering coefficients, the germanium concentration is most preferably greater than about 40%.
The type of dopant used may dictate at what point in the manufacturing process the dopant is added. For example, oxidizable dopants, such as germanium, are typically added to the process during the deposition of the soot layer. More specifically, in an outside vapor deposition (OVD) process, the dopant gas and oxygen may be flowed to a natural gas burner or hydrogen-oxygen burner. As the dopant gas flows through the burner the dopant gas reacts with oxygen under the heat of the burner by forming solid particles that are commonly referred to as “soot.” The soot may be alternatively referred to as a low-density glass. The soot is deposited onto a ceramic target to form a soot preform. The soot preform is dried with Cl2 gas at an elevated temperature (e.g., 1100° C.) in a consolidation furnace to remove water from the soot. Once dried, the soot preform is consolidated into transparent glass at a consolidation temperature (e.g., 1450° C.) while exposed to a Helium atmosphere. Non-oxidizable dopants, such as chlorine and fluorine, may be added during the consolidation step. More specifically, the non-oxidizable dopant may be flowed into the preform as a gas and as the soot is exposed to the heat provided by the furnace in the consolidation step the non-oxidizable dopant reacts with the soot and is incorporated into the glass structure formed by the consolidation of the soot.
Dopants may be incorporated into the soot preform using processes other than the OVD process discussed above. For example, dopants may be incorporated into the preform by vapor axial deposition (VAD), modified chemical vapor deposition (MCVD), or plasma chemical vapor deposition (PCVD). In embodiments that utilize nanoparticles, the nanoparticles may be incorporated using a solution doping process. In the solution doping process, a soot preform is prepared, for example by the OVD process. Then the soot preform is submerged in a solution that contains the nanoparticles and the nanoparticles diffuse into the preform. Once the nanoparticles have diffused into the soot preform, the soot preform is dried and consolidated into a glass preform. An alternative approach to the solution doping process for incorporation of the nanoparticles into the soot preform is to utilize a soot pressing process. In the soot pressing process soot powders are mixed uniformly with nanoparticles. Then, the soot and nanoparticle mixture is placed into a cylindrical mod and pressed together under pressure to form a soot preform that is doped with nanoparticles. Next, the soot preform is dried and consolidated into a glass preform. Once the preform is completed, regardless of the process used to achieve the preform, the preform can be drawn into a fiber using a fiber drawing tower. As the fiber is drawn on the drawing tower, the Rayleigh scattering coefficient can be controlled further by altering the cooling rate during the fiber drawing process. The cooling rate can be used to further control the Rayleigh scattering coefficient because the Rayleigh scattering coefficient is proportional to the fictive temperature at which the glass structure is frozen or set during the drawing process. For example, a rapid cooling rate increases the fictive temperature and results in a proportional increase in the Rayleigh scattering coefficient.
Referring to
Referring now to
As described in Equations 1-2b, the observed power is proportional to the Rayleigh scattering coefficient and the capture efficiency, C. The capture efficiency is inversely proportional to the square of the mode field diameter. As shown in
Referring to
The signal level of the OTDR traces is directly proportional to the Rayleigh scattering coefficient and inversely proportional to the square of the mode field diameter for the associated optical fiber. The slope of the OTDR traces is proportional to the total attenuation coefficient of the associated fiber. Fiber 5 has the smallest mode field diameter and highest Rayleigh scattering coefficient of Fibers 5-7. The OTDR trace of Fiber 5 shows the greatest Rayleigh backscattered signal level of Fibers 5-7. Fiber 6 has a larger mode field diameter and lower Rayleigh scattering coefficient compared with Fiber 5. Fiber 6 has a corresponding intermediate OTDR trace with a backscattered signal level lower than that of Fiber 5. Fiber 7 has the same mode field diameter as Fiber 6 and the lowest Rayleigh scattering coefficient of Fibers 5-7. The OTDR trace of Fiber 7 has the lowest backscattered signal level. The slope of the OTDR trace corresponds to the total attenuation of the associated fiber. In
In embodiments of the foregoing aspects, the optical fiber may be a single mode fiber or a multimode fiber. The optical fiber may be configured for operation at or around wavelengths within a range from about 800 nm to about 1600 nm. It is contemplated that the optical fiber may be configured for operation at a wavelength or range of wavelengths that corresponds to a desired light source. For example, the optical fiber may be configured for operation at any wavelength that falls within the range of about 800 nm to about 1600 nm. The optical fiber may be configured for operation at any range of wavelengths that falls within the range of about 800 nm to about 1600 nm. For example, the optical fiber may be configured for operation in a wavelength range that is from about 825 nm to about 875 nm. The optical fiber may be configured for operation in a wavelength range that is from about 980 nm to about 1060 nm. The optical fiber may be configured for operation in a wavelength range that is from about 1275 nm to about 1325 nm. The optical fiber may be configured for operation in a wavelength range that is from about 1525 nm to about 1575 nm. The optical fiber may be configured for operation at a combination of wavelength ranges and/or wavelengths that fall within the range of about 800 nm to about 1600 nm.
In some embodiments of the foregoing aspects, the core of the optical fiber has a Rayleigh scattering coefficient, αs, that is tuned to be within a predetermined range of an optimum αs value. The optimum αs value is tuned for a given total length, L, of the optical fiber. The predetermined range of the optimum αs value may be from about 70% of the optimum αs value to about 130% of the optimum αs value. The predetermined range of the optimum αs value may be from about 75% of the optimum αs value to about 125% of the optimum αs value. The predetermined range of the optimum αs value may be from about 80% of the optimum αs value to about 120% of the optimum αs value. The predetermined range of the optimum αs value may be from about 85% of the optimum αs value to about 115% of the optimum αs value. The predetermined range of the optimum αs value may be from about 90% of the optimum αs value to about 110% of the optimum αs value. The predetermined range of the optimum αs value may be from about 95% of the optimum αs value to about 105% of the optimum αs value.
In embodiments of the foregoing aspects, the optical fiber may be doped with a first dopant. The first dopant may be GeO2. The concentration of the first dopant may be at least about 10%. The concentration of the first dopant may be at least about 20%. The concentration of the first dopant may be at least about 30%. The concentration of the first dopant may be at least about 40%. The concentration of the first dopant may be at least about 50%. The concentration of the first dopant may be at least about 60%. The concentration of the first dopant may be at least about 70%. The concentration of the first dopant may be at least about 80%.
The optical fibers may be additionally or alternatively doped with a second dopant. The second dopant may be nanoparticles for increasing the Rayleigh scattering coefficient. The optical fibers may be doped with nanoparticles in the silica core and a low index dopant in the cladding. The nanoparticles may have a diameter of less than 300 nm. The nanoparticles may have a diameter of less than 275 nm. The nanoparticles may have a diameter of less than 250 nm. The nanoparticles may have a diameter of less than 225 nm. The nanoparticles may have a diameter of less than 200 nm. The nanoparticles may have a diameter of less than 175 nm. The nanoparticles may have a diameter of less than 150 nm. The nanoparticles may have a diameter of less than 125 nm. The nanoparticles may have a diameter of less than 100 nm. The nanoparticles may have a diameter of less than 75 nm. The nanoparticles may have a diameter of less than 50 nm. The nanoparticles may have a diameter of less than 25 nm. The concentration of nanoparticles may be at least about 800/mm3. The concentration of nanoparticles may be at least about 850/mm3. The concentration of nanoparticles may be at least about 900/mm3. The concentration of nanoparticles may be at least about 950/mm3. The concentration of nanoparticles may be at least about 1000/mm3. The concentration of nanoparticles may be at least about 1050/mm3. The concentration of nanoparticles may be at least about 1100/mm3. The concentration of nanoparticles may be at least about 1150/mm3. The concentration of nanoparticles may be at least about 1200/mm3. The concentration of nanoparticles may be at least about 1250/mm3. The concentration of nanoparticles may be at least about 1300/mm3. The concentration of nanoparticles may be at least about 1350/mm3. The concentration of nanoparticles may be at least about 1400/mm3. The concentration of nanoparticles may be at least about 1450/mm3. The concentration of nanoparticles may be at least about 1500/mm3. The concentration of nanoparticles may be at least about 1550/mm3. The concentration of nanoparticles may be at least about 1600/mm3. The concentration of nanoparticles may be at least about 1650/mm3. The concentration of nanoparticles may be at least about 1700/mm3. The concentration of nanoparticles may be at least about 1750/mm3. The concentration of nanoparticles may be at least about 1800/mm3. The concentration of nanoparticles may be at least about 1850/mm3. The concentration of nanoparticles may be at least about 1900/mm3.
In some embodiments it may be beneficial to utilize undoped optical fibers. For example, in applications that seek to utilize fiber sensors that are capable of sensing long distances, such as distances greater than 15 km, it may be beneficial to utilize an optical fiber that is pure silica as the fiber sensor.
The optical fibers and fiber sensors disclosed herein may be formed by various processes. These processes include, but are not limited to, a chemical vapor deposition process, such as outside vapor deposition (OVD), vapor axial deposition (VAD), modified chemical vapor deposition (MCVD, plasma chemical vapor deposition (PCVD), or combinations thereof.
It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit or scope of the claims.
This application claims the benefit of priority under 35 U.S.C. § 119 of U.S. Provisional Application Ser. No. 62/547,997, filed on Aug. 21, 2017, the content of which is relied upon and incorporated herein by reference in its entirety.
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