The invention relates to a razor comprising a support, a skin engagement member, and a hair-severing member having a plurality of sawing teeth arranged along a hair-severing edge of the hair-severing member, wherein the hair-severing member is mounted to the support in a position relative to the skin engagement surface such that the hair-severing edge is exposed to a user's skin for sawing through hairs present on the skin by means of the sawing teeth, and wherein the hair-severing member is suspended relative to the support for allowing movement of the sawing teeth in a local direction of extension of the hair-severing edge at the position of the sawing teeth.
The invention further relates to a method of shaving hairs projecting from a skin surface by means of a razor as described here before.
Blade shaving allows achieving a very close shave. However, an inconvenience of blade shaving (also commonly referred to as ‘wet shaving’) is the need of moistening the skin and the hairs, e.g. by applying water thereto and by lubricating the skin and the hairs, e.g. by applying a shaving foam. After shaving, residues of the lubricating agent need to be removed and lubricating agent is easily spoilt onto clothing, furniture or the floor. Accordingly, blade shaving has to be carried out in a bathroom-like surrounding and, even then, involves cumbersome handling of water and shaving foam. Without water and foam, hairs remain too hard, leading to high hair-cutting forces, high and painful drag forces, and fast destruction of the blade cutting edge.
Another disadvantage of blade shaving is the relatively high cost of replacing worn shaving blades, in particular if high quality blades are used.
Many attempts have been made to make shaving blades lasting longer and to improve the shaving process by reducing the hair-cutting and drag forces. One approach is to cause the cutting edge to reciprocally move in the (longitudinal) direction of extension thereof, in analogy to movement of a knife or saw during cutting. An example of a blade razor with a shaving blade having a straight cutting edge using this principle is described in U.S. Pat. No. 1,394,827. Another approach is to use a razor comprising a saw-like hair-severing member having a plurality of sawing teeth arranged in a row, wherein the sawing teeth are reciprocally driven in the direction of extension of the row. An example of a razor with a saw-like hair-severing member using this principle is described in U.S. Pat. No. 1,158,741.
In practice, such solutions have not been successful. In particular since the introduction of PTFE coated razor blades, drag occurring during hair cutting is much less of an issue, so the solutions based on movement of the cutting edge in its direction of extension became less relevant.
It is an object of the present invention to provide a razor of the type as described here before in the section “Field of the Invention” that allows the cutting of hairs close to the skin with relatively low hair-cutting forces, while generating very little friction, and with a saw-like hair-severing member having a relatively long life span.
According to the invention, this object is achieved by providing a razor according to claim 1. The invention can also be embodied in a method according to claim 14.
Using a razor and a method according to the invention, at each cutting instance, small amounts of hair tissue are sequentially removed from a hair by the moving tooth tips of the sawing teeth engaging that hair. Thus, the top and bottom portions of the hair are severed from each other by a number of subsequent cuts, each machining away a thin layer of the hair tissue. Since only little hair tissue is removed per passage of a sawing tooth through the hair, and since the hair does not have to be split in two at once, cutting forces exerted onto the hair and, accordingly, counter forces causing drag forces are much smaller than when the hairs are each cut by a single cut, such as by means of a non-reciprocating razor blade having a straight cutting edge. In particular, the present invention defines a number of operational and dimensional parameters of the hair-severing member, including the average velocity of the sawing teeth in the local direction of extension of the hair-severing edge and the spacing between the tooth tips, that result in effective shaving with reduced drag allowing shaving without wetting and/or lubricating the skin and without suffering from uncomfortable levels of drag on the hairs being shaved. Because the hairs are severed by sawing rather than by cutting each hair at once, the hair-severing edge of the razor according to the invention does not need to be as sharp as the cutting edge in a conventional blade razor. And because reduced drag results in slower wear of the hair-severing edge, useful shaving performance of the hair-severing member is maintained over a larger number of shaving sessions.
Particular elaborations and embodiments of the invention are set forth in the dependent claims.
Further features, effects and details of the invention appear from the detailed description and the drawings.
The hair-severing edge 10 has a plurality of sawing teeth 14 (preferably evenly) arranged along the hair-severing edge 10 of the hair-severing member 9. In the present example, as shown in detail in
As shown in
The thicknesses of beard hairs 7 are typically in a range from about 50 μm, for a thin beard hair, up to about 300 μm for a thick beard hair. Thus, at least the thinnest beard hairs 7B would fit in an intermediate space 30 between two successive sawing teeth 14 (a sawing tooth and the first next or previous sawing tooth) if a spacing 17 (see
The spacing 17 between the tooth tips 16 of two successive sawing teeth 14 is at most 150 μm, so that, for hairs with an average hair diameter, during movement of the severing edge 10 along a hair 7A or 7B, before a sawing tooth 14 leaves the hair 7, a next sawing tooth 14 already enters a groove in the hair 7 which the previous sawing tooth 14 has cut therein. For effective sawing of thin hairs 7B, it is advantageous if the spacing 17 between the tooth tips 16 of two successive sawing teeth 14 is very small, but it has also been found that, if the spacing 17 between the tooth tips 16 of two successive sawing teeth 14 is very small, debris obtained during cutting tends to remain stuck in the intermediate spaces 30 between the sawing teeth 14. Therefore, the spacing 17 is 20 μm or larger. Also, when a large number of sawing teeth 14 is simultaneously in engagement with a hair 7, the advantage of reduced cutting forces may be offset by the large sum of the cutting forces of the individual sawing teeth 14 in engagement with the hair 7. The sum of the cutting forces should preferably not exceed 0.007 N to prevent drag. This is another reason why the spacing 17 is at least 20 μm.
For avoiding the occurrence of too much drag while allowing to effectively sever hairs 7, the average velocity of the sawing teeth 14 in the direction of extension 12 of the hair-severing edge 10 is larger than or equal to 10 m/s. Each saw tooth 14 can be regarded as a small chisel which, given a certain contact stress at the hair and a lateral motion, will chip away hair tissue from the hair. It has been found that, for effectively sawing through hairs, a ratio between the velocity of the hair-severing edge 10 in its direction of extension and the velocity at which the depth of the sawing slit in the hair is increased should at least be about 100. Therefore, to be able to shave at acceptable shaving velocities, i.e. velocities in the shaving direction of the razor 1 of at least 100 mm/s, the minimal velocity of the hair-severing edge 10 in its direction of extension 12 should be larger than 100×100 mm/s=10 m/s.
The hair-severing edge 10 is preferably made of tool grade steel, but the material of the hair-severing edge 10 is not limited to tool grade steel. There are several ways for manufacturing the sawing blades, such as by chemical etching and laser ablation. However other methods, like growing nickel and a combination of processes like wire spark erosion with mechanical or chemical polishing, are also conceivable.
The front tooth edge 15 and each of the upper side tooth edges 29 of each of the sawing teeth 14 preferably enclose a second tip angle 20, as shown in
To avoid abrasion of the skin and dragging along of the skin with the movement of the sawing teeth 14, the side edges 39 of the skin contacting surface 40, and preferably also portions of the lower side tooth edges 36 adjacent to the respective side edges 39 of the skin contacting surface 40, are preferably rounded or chamfered, for example to an edge radius larger than 5 μm and preferably larger than 10 μm. Outer ends of the side edges 39 of the skin contacting surface 40 may each be curved so as to provide smooth transitions to the lower side tooth edge 36 and a lower tooth edge 42 contiguous with that side edge 39 of the skin contacting surface 40.
To further limit movement of the skin induced by movement of the hair-severing member 9 contacting the skin surface 8 during use, the razor 1 according to the present example is equipped with a skin-shielding member 5, as show in
As shown in
Instead of a single hair-severing member 9, one or more further hair-severing members may be provided in a razor according to the invention, wherein all hair-severing members may be coupled to the same drive arranged for driving the movement of each hair-severing member relative to the support in the direction of extension of its hair-severing edge with the average velocity larger than or equal to 10 m/s.
As mentioned here before, in the razor 1 according to the present example, the movement of the sawing teeth 14 in the direction 12 of extension of the hair-severing edge 10 is a reciprocal movement.
For high shaving performance, the sawing teeth 14 each have two tooth tips 16, so that the sawing teeth 14 cut in the two movement directions parallel to the direction 12 of extension of the hair-severing edge 10. Moreover, the second tip angle 20 of the tooth tips 16 can be smaller than 80°. Furthermore, in the present example the front tooth edges 15, that mutually connect the two tooth tips 16 of the sawing teeth 14, are concavely shaped. As a result of the concave shape of the front tooth edges 15, a hair temporarily present between the top of a sawing tooth 14 and the skin 8 does not cause the sawing tooth 14 to be lifted from the skin 8 so far that shaving performance is significantly compromised. This is the more relevant the thicker the sawing teeth 14 are.
In
For the sawing teeth 14 to move in the direction of extension 12 of the hair-severing edge at an average speed of at least 10 m/s, the reciprocal movement of the sawing teeth 14 preferably has a stroke length between 1 and 30 mm, and the reciprocal movement preferably has a frequency equal to or larger than 330 Hz. The combination of said stroke length and said frequency results in the required average speed of at least 10 m/s.
The drive 13 may for instance be a driven resonant system which brings and maintains a mass-spring system in a resonating movement relative to a main body. An example of such a driven resonant system is schematically shown in
In
To obtain sufficiently long operative sections of the hair-severing edges 110 in a construction that is sufficiently compact for daily use and can easily be taken along when travelling, the hair-severing edges 110 of the hair-severing members 109 preferably have a diameter between 5 and 75 mm.
The drive for rotationally driving the hair-severing members 109 is preferably arranged for rotating the hair-severing members 109 about an axis of rotation at speeds of at least 2500 rpm. Such speeds in combination with the diameter of the hair-severing edges 110 as described here before are suitable to achieve the required average velocity of the sawing teeth of at least 10 m/s.
In
As in the other examples, the hair-severing effect is achieved by sawing through the hairs at or in close proximity to the skin surface. In particular, the sawing teeth of the hair-severing edge 160 do not interact with the comb teeth 175 of the skin shielding member 178 to act as a pair of co-operating hair-cutting teeth as in conventional electrical shaver and trimmers with a moving cutting member moving relative to and co-operating with a stationary cutting member.
While the invention has been described and illustrated in detail in the foregoing description and in the drawing figures, such description and illustration are to be considered exemplary and/or illustrative and not restrictive; the invention is not limited to the disclosed embodiments.
Several features have been described as part of the same or separate embodiments. However, it will be appreciated that the scope of the invention also includes embodiments having combinations of all or some of these features other than the specific combinations of features embodied in the examples.
Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single processor or other unit may fulfill the functions of several items recited in the claims. For the purpose of clarity and a concise description, features are disclosed herein as part of the same or separate embodiments; however, it will be appreciated that the scope of the invention may include embodiments having combinations of all or some of the features disclosed. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Number | Date | Country | Kind |
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20159374.6 | Feb 2020 | WO | international |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/053547 | 2/12/2021 | WO |