Today, typical storage containers such as toolboxes, tackle boxes, or sewing boxes come in fixed sizes and offer limited modularity in terms of choosing and connecting different combinations of tiers. As an example, existing stackable tools boxes do allow for adding modules on top of each other or next to each other, but typically these solutions only allow the drawers and swing tiers to open in one pre-determined direction, which is not selectable by the user. In addition, such containers cannot easily be used while stacked, and they require being unstacked to access certain tiers. This also increases the footprint of space used from one stack to multiple smaller stacks.
A tiered modular storage container system allows for a large number of re-configurable combinations of one or more drawer modules and/or one or more swing tray modules (collectively, storage modules) which can be scaled to any size for storage of items such as game pieces, craft supplies, or mechanical tools. The user can select the order to stack different storage modules, the direction that the swing trays swing and/or the drawers in the drawer modules open, and re-configure them in a large variety of configurations.
As will be described below, the advantages of the modular storage system herein are achieved by providing structural members with particular hole patterns configured to receive fastening elements (e.g., hinges and connectors).
In one embodiment, the storage system comprises at least a first (or core) module, and a second module, wherein each of the modules comprises a plurality of side structural members each of which has a height and a length. At least one side structural member of the first module includes a series of holes positioned horizontally along an axis extending along the length, wherein the axis is located a given distance from a first edge along the length of the structural member of the first module. At least one side structural member of the second module also includes the series of holes positioned horizontally along its axis extending along the length. The axis of the structural member of the second module is also located the given distance from a first edge along the length of the structural member. When the first and second modules have the same height, the given distance is one-half that height. The system also includes one or more hinge arms, together with removable hardware configured to couple the second module to the first module via the one or more hinge arms. Using the hinge arms, the second module is movable relative to the first module from a first position overlaying the first module to a second position offset from the first module
In a preferred embodiment, a series of holes placed on an exterior face of a “core” module (tray or drawer) horizontally along its centerline relative to its height (core module height/2) are also placed on any additional module the same distance (core module height/2) from its mating face (to the core module) to facilitate connection with hinges and connectors by the use of inserting removable hardware through the holes. This structural arrangement allows for a combination of modules to be disassembled and reconfigured as the user's storage needs and/or conditions change over time. The modular storage system is scalable to any size and may be made from any material strong enough to support its own weight and the weight of its contents.
For a more complete understanding of the subject matter and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
For a more complete understanding of the subject matter and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The term “module” as used herein should be construed broadly to include a physical component of the container system with surfaces that define an interior storage space. In a typical implementation, various modules can be (or are) combined, in accordance with the description contained herein, to form an overall container system. In this system, there is at least one module that acts as a base or “core,” and one or more additional modules. As noted above, the particular advantages of the system herein are realized using structural members that include particular hole patterns that support hinges and connectors to facilitate positioning of the modules relative to one another. The resulting module combinations can be disassembled and reconfigured as the user's storage needs and/or conditions change over time, and the modular storage system is scalable to any size.
As will be seen, side surfaces of each module are configured to define holes (more generally, hole patterns) that can accommodate fasteners (e.g., a Chicago screw/screw post) that can fit through those holes. The specific arrangement of holes in the side surfaces of the various modules enable a user to easily configure a collection of modules in any number of a variety of different ways that include stacked and/or side-by-side configurations, with swing trays and/or drawers that open in various directions, and/or various numbers, types, and/or heights of tiers. This enables a user (e.g., a person who purchases a container system as a kit that contains a variety of individual pieces) to assemble and/or subsequently reconfigured a storage container with the pieces of the kit, in any number of different ways—to accommodate different desired uses for the storage container and/or uses that evolve or change over time.
In a typical implementation, the pattern of holes on the sides of each drawer module base and swing tray module allows for the interchangeable nature of configuring a large number of combinations of modules on top of each other, adjacent to each, and/or at different directional offsets (0, 90, 180, 270 degrees) allowing the user to choose the direction each module will open. The design also allows the user to reconfigure the entire unit as needed to accommodate new functional applications as many times as necessary. Additionally, this solution also allows all modules to be used while stacked in the same footprint and does not require unstacking to access any modules, which keeps the necessary space to access the storage consistent and at a minimum.
Referring now to the drawing,
Connectors, such as connector 102 in
With reference back to
Hole (F) is used, for example, to install a hinge stop (see, element 600 in
Hole (G) is used, for example, to install accessory hardware such as, but not limited to, drawer catches and hinge latches. Drawer catches, such as catch 804 in
As depicted in
Typical container tier module heights for a system may vary based on implementation. Representative heights and side panel/hole patterns are depicted in
As a skilled person will appreciate, the modules may have multiple offsets from each other to allow for a large number of configurations including, without limitation, (i) a swing tray module on a swing tray module (0, 90, 180, 270) 3-hole hinge arm, with the two swing tray modules opening in same direction; (ii) a swing tray module on a swing tray module (0, 90, 180, 270) 2-hole hinge arm, with the swing tray modules opening with 90 degree offset; (iii) a swing tray module on a drawer module; and (iv) a drawer module on a drawer module (0, 90, 180, 270 degree).
The illustrated storage container system 200 has four tiers 202a, 202b, 202c, and 202d. The first tier 202a is at the bottom of the container system 200. The second tier 202b is immediately above the first tier 202a. The third tier 202c is immediately above the second tier 202b. The fourth tier 202d is immediately above the fourth tier. Each tier 202a, 202b, 202c, 202d has a storage space configured to store one or more items (e.g., game pieces, etc.). Each tier in the illustrated implementation comprises a module—e.g., either a drawer module (at tier 202a) or a swing tray module (at tiers 202b, 202c, and 202d).
Drawer modules may be below swing tray modules in an assembled storage system (e.g., see 200 in
The first tier 202a is bottom tier 202a in the illustrated system 200 is a drawer tier, meaning it includes a drawer with an internal storage space for storing items therein. The drawer can slide, relative to a drawer housing, between a closed position (as shown in
In this example system, the other tiers 202b, 202c, 202d in the illustrated implementation are arranged in a swing tier configuration. In a typical implementation, a swing tier configuration has three categories of components including 1) a core tier of which there is only one, 2) one or more top tiers, and 3) one or more bottom tiers. The “core” tier generally serves as the tier upon which all other tiers in the swing tier configuration are designed. In the illustrated implementation, the third tier 202c serves as a core tier, whereas the second tier 202b serves as a bottom tier and the fourth tier 202d serves as a top tier. In a typical implementation, modules arranged in a swing tier configuration are coupled together by sets of hinge arms (e.g., 204a, 204b) that enable those modules to swing about respective hinges relative to one another between a closed configuration and an open configuration.
As depicted, the bottom tier 202b of the illustrated swing tier configuration sits atop the first tier 202a of the container system 200. In this example system, the bottom swing tier 202b remains stationary relative to the first tier 202a whether the system 200 is in a closed configuration or an open configuration.
The core tier 202c of the swing tier configuration is coupled to the bottom swing tier 202b of the swing tier configuration by a first set of hinge arms 204a that enables the core tier 202c to swing, relative to the bottom swing tier 202b, between the closed position and the open position. In the closed position and in this example system, the core tier 202c sits atop and covers the bottom swing tier 202b so that the storage space of the bottom swing tier 202b is closed to viewing or accessing and so that any items stored therein are secured. In the open position (
The top tier 202d of the swing tier configuration is coupled to the core tier 202c of the swing tier configuration by a second set of hinge arms 204b that enables the top tier 202d to swing, relative to the core tier 202c, between the closed position and the open position. In the closed position and in this example system, the top tier 202d sits atop and covers the core tier 202c so that the storage space of the core tier 202c is closed to viewing or accessing and so that any items stored therein are secured. In the open position, the top tier 202d is moved out of vertical alignment with the core tier 202c, thereby exposing the storage space in the core tier 202c so that a human user can view and/or access the storage space in the core tier 202c (e.g., to add or remove items from the storage space). The storage space in the core tier 202c is defined and surrounded by a bottom surface 309 (
The top tier 202d, in the illustrated implementation, has a storage space that is and remains open and accessible to a human user regardless of whether the system 200 is in the closed configuration or open configuration. The storage space in the top tier 202d is defined and surrounded by a bottom surface 311 (
As described above, the side surfaces of each module are configured to include hole patterns, namely, a set of holes that can accommodate fasteners (e.g., a Chicago screw/screw post) that fit through those holes. The specific arrangement of holes in the side surfaces of the various modules enable a user to easily configure a collection of modules in any number of a variety of different ways that include stacked and/or side-by-side configurations, with swing trays and/or drawers that open in various directions, and/or various numbers, types, and/or heights of tiers. This enables a user (e.g., a person who purchases a container system as a kit that contains a variety of individual pieces) to assemble and/or subsequently reconfigured a storage container with the pieces of the kit, in any number of different ways—to accommodate different desired uses for the storage container and/or uses that evolve or change over time.
In the illustrated implementation, all of the side surfaces of each swing tier module (e.g., 202b, 202c, 202d) have holes arranged in the same basic pattern. As explained above, that pattern places holes at three different heights on the side surface—a lower height, a middle height, and an upper height.
In this example system, the three side surfaces of the drawer tier module (e.g., 202a) have a hole pattern that is similar to the hole pattern described above. Each side surface of the drawer tier module also has a fourth (highest) row of holes. That row of holes has two holes, each one being in vertical alignment with a corresponding one of the lower height holes. The holes in the fourth tier are used to retain the connectors that couple the bottom swing tray to the drawer base.
In various implementations, certain side surfaces may have a different configuration of holes; preferably, however, there is at least some commonality in the hole pattern arrangements across the various components of a system kit to facilitate interchangeability, flexibility, modularity, and adjustability of the overall system 200.
As depicted in
Bottom and core swing tray modules may alternately be stacked with one of them directly above the other in an inverted orientation with the opening of the upper swing tray module facing down while the opening of the lower swing tray module is facing up to create a larger storage cavity. (see, e.g.,
A top swing tray may still be utilized with a clamshell configuration, as long as the top tray is in a typical orientation and if a core tray is located below the top tray. Using a top tray above a core tray in a clamshell configuration creates a flat surface which the user can utilize while the top tray is swung open see, e.g.,
Once configured as a storage system, the modules provide for the above-described open and closed configurability. As noted, however, the configurations obtained by a particular storage system are not intended to be fixed/permanent. As noted, the modules of a given system are readily reassembled in different configurations as needs and/or desires change.
A number of embodiments of the disclosed have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the subject matter.
For example, the absolute and/or relative size, shape and/or storage capacity of each system component can vary. Additionally, as described herein, the system may be sold as a kit of components that the purchaser can assemble in any one of a variety of different ways depending on the purchaser's intended use for the storage container. In some implementations, the system may be sold pre-assembled in some configuration (e.g., as shown in
In some implementations, the arrangement of holes in certain of the side surfaces can vary. For example, in some implementations, a particular side surface (or multiple side surfaces) may have fewer or more holes in it than shown or described herein. Moreover, in some implementations, one or more of the side surfaces may have no holes in it, while the other side surfaces have holes in them.
The size and type of fasteners can vary and the method of fastening or securing various components to one another can vary. Representative fasteners include, for example, screws, nuts and bolts, ball lock pins, pins with e-clips, spiral cam lock fasters, and pin rivets. The materials used for various components of the storage system can vary. As noted above, the modular storage system is scalable to any size and may be made from any material strong enough to support its own weight and the weight of its contents. Materials woods, plastics, synthetic or composite materials, synthetic polymeric materials, glass, polycarbonates, acrylics, resins, metals, carbon based materials, or combinations of these materials.
A representative but non-limiting use case for the modular storage system is a gamer's storage bundle with four (4) storage modules, namely, one (1) drawer module, and three (3) swing tray modules. The gamer's storage bundle provides a place to keep the user's board games, playing cards, game pieces, miniatures, dice, instruction and more. The storage system allows the user to easily organize all the pieces, e.g., in an easy to carry 12.5″×12.5″×14″ container, and to reconfigure the direction that the swing tiers and drawers open for easy access during game play. This system may be assembled as follows using the parts depicted and described above.
One or more components of the modular storage system may be manufactured using 3D file generation and printing, or by laser cutting, as is now described. To this end, in a first embodiment, a 3-dimensional model of the component is created in a Computer-Aided Design (CAD) software program (such as Sketch-Up, Fusion360, or the like). The file is then exported as a .stl (stereolithography) file, which is basically a 3D exterior mesh of the widget. The .stl file is then imported into a slicer software (e.g., Cura, Slicer, SuperSlicer, or the like), which software is a Computer-Aided Manufacturing (CAM) program that slices the 3D model into layers based upon the settings and generates the appropriate G-Code to control a 3D printer and print the component out of a variety of materials. An alternative manufacturing approach is to use laser cutting file generation. To this end, a 2-dimensional design of the component is created in a program, which can be any program capable of exporting the design as a .pdf, .dxf, .ai, svg or any other vector file. This design is then imported into a CAM program, such as LightBurn, RD Works or other laser CAM software, where the design is then used to generate the G-Code to control the laser cutter to use light energy to cut the design from the material.
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination.
Moreover, although features may be described above as acting in certain combinations, one or more features from a described combination can in some cases be excised from the combination, and the described combination may be directed to a subcombination or variation of a subcombination.
Similarly, while operations may be described herein as occurring in a particular order or manner, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking, for example, may be advantageous. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments.
Other implementations are within the scope of the claims.
Number | Date | Country | |
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63493783 | Apr 2023 | US |