The present invention relates to a reaction force mechanism capable of adjusting a reaction force acting between a supporting member and a supported member, and a chair using the same.
Priority is claimed on Japanese Patent Application No. 2015-006878 filed Jan. 16, 2015, the content of which is incorporated herein by reference.
Among chairs used in offices and the like, there are chairs in which a backrest is tiltably attached to a support structure. Further, as a chair of this type, a chair in which a support structure which is a supporting member and a backrest which is a supported member are connected via a reaction force mechanism capable of adjusting a reaction force is known (for example, refer to Patent Document 1).
The reaction force mechanism disclosed in Patent Document 1 has a structure in which a plurality of unit biasing parts are provided in a pivotally connecting portion between a supporting member (support structure) and a supported member (backrest) in an axial direction of a pivot shaft and a combination of the unit biasing parts which causes a reaction force to be effective between the supporting member and the supported member can be selected by an operation lever. The reaction force mechanism is a mechanism which adjusts the reaction force acting between the supporting member and the supported member by switching the effective combination of the unit biasing parts. Therefore, as compared with a mechanism which adjusts the reaction force by changing an initial load of a single biasing part, it is possible to reduce an operation force required to adjust the reaction force.
Japanese Patent No. 4133072
However, in the reaction force mechanism disclosed in Patent Document 1, when an axial length of the pivot shaft is limited, the axial length of the unit biasing part should be shortened and a switching mechanism should also be arranged within the limited axial length due to a structure in which the plurality of unit biasing parts are arranged in the axial direction of the pivot shaft. Accordingly, strict design accuracy is required, which may increase manufacturing cost.
Therefore, an object of the present invention is to provide a reaction force mechanism which does not require a high degree of design accuracy and in which a reaction force acting between a supporting member and a supported member can be easily changed, and a chair using the same.
In order to achieve the aforementioned objects, according to an aspect of the present invention, there is provided a reaction force mechanism which is provided between a supporting member and a supported member supported by the supporting member to be tiltable and is capable of adjusting a reaction force resulting from the tilting movement of the supported member with respect to the supporting member, including a plurality of shaft members including a first shaft member connected to the supporting member, a second shaft member connected to the supported member and a third shaft member other than the first shaft member and the second shaft member and disposed coaxially and radially in multiple layers; a plurality of biasing members configured to connect the shaft members adjacent to each other in a radial direction; and a reaction force adjusting part configured to increase the reaction force against a base reaction force resulting from the biasing member interposed between the first shaft member and the second shaft member by restricting rotation of the third shaft member with respect to the first shaft member or the second shaft member.
Due to such a constitution, when the reaction force acting between the supporting member and the supported member is adjusted, the reaction force can be increased against the base reaction force resulting from the biasing member interposed between the first shaft member and the second shaft member by restricting the rotation of the third shaft member by means of the reaction force adjusting part.
Since the first shaft member, the second shaft member and the third shaft member are approximately coaxial with each other and disposed radially in multiple layers, even when an axial space is limited, an axial length of each of the shaft members and the biasing member interposed between the adjacent shaft members can be sufficiently secured.
The first shaft member may be constituted by a shaft member in an innermost layer, the second shaft member may be constituted by a shaft member disposed radially outside the first shaft member to be adjacent thereto, the third shaft member may be constituted by a shaft member disposed radially outside the second shaft member to be adjacent thereto, and the reaction force adjusting part capable of adjusting rotation of the third shaft member may be provided at the supporting member.
In this case, in a state in which the reaction force adjusting part does not restrict the rotation of the third shaft member, the third shaft member is rotated and displaced following the adjacent second shaft member, and the biasing member interposed between the second shaft member and the third shaft member does not generate a reaction force. Therefore, when the supported member is tilted with respect to the supporting member in this state, only a base reaction force of the biasing member interposed between the first shaft member and the second shaft member acts. Meanwhile, in a state in which the reaction force adjusting part restricts the rotation of the third shaft member, when the supported member is tilted with respect to the supporting member, the second shaft member rotates relative to the first shaft member and the third shaft member, and the reaction force of the biasing member interposed between the second shaft member and the third shaft member is added to that of the biasing member interposed between the first shaft member and the second shaft member. As a result, the reaction force between the supported member and the supporting member is adjusted to be increased.
The second shaft member may be constituted by a shaft member in an innermost layer, the third shaft member may be constituted by a shaft member disposed radially outside the second shaft member to be adjacent thereto, the first shaft member may be constituted by a shaft member disposed radially outside the third shaft member to be adjacent thereto, and the reaction force adjusting part capable of adjusting rotation of the third shaft member may be provided at the supporting member.
In this case, when the supported member is tilted with respect to the supporting member in a state in which the reaction force adjusting part does not restrict the rotation of the third shaft member, the third shaft member is rotated and replaced following the adjacent second shaft member, and the biasing member between the second shaft member and the third shaft member and the biasing member between the third shaft member and the first shaft member are connected in series and generate the base reaction force. Meanwhile, when the reaction force adjusting part restricts the rotation of the third shaft member, the relative rotation does not occur between the first shaft member and the third shaft member. Accordingly, when the supported member is tilted with respect to the supporting member in this state, the biasing member between the second shaft member and the third shaft member generates the reaction force by itself. As a result, the reaction force between the supported member and the supporting member is adjusted to be increased.
An axial length of one of the plurality of shaft members which is disposed radially inward may be set to be longer than that of the shaft member which is disposed radially outward.
In this case, the shaft member disposed inward in the radial direction protrudes outward from an axial end of the shaft member disposed outward in the radial direction. Accordingly, the shaft member disposed inward in the radial direction can be easily positioned with respect to the supported member or the supporting member.
The biasing member may be a rubber-like elastic member which is filled between the shaft members radially adjacent to each other and bonded to the shaft members disposed radially inward and outward.
In this case, when the relative rotation occurs between the shaft members adjacent to each other in the radial direction, the entire rubber-like elastic member is approximately evenly twisted and deformed. Therefore, a stable reaction force can be obtained while a compact structure is provided.
An outer end surface of the rubber-like elastic member in an axial direction may be inclined axially outward with respect to a direction orthogonal to the axial direction.
In this case, since an axial cross section of the rubber-like elastic member between the shaft members disposed radially outward and inward has an approximate trapezoidal shape, axial misalignment of the shaft members hardly occurs. Therefore, even when the relative rotation occurs between the shaft members adjacent to each other in the radial direction, the reaction force can be more stably obtained.
In order to achieve the aforementioned objects, according to another aspect of the present invention, there is provided a chair in which a backrest is attached to a support structure to be tilted, wherein the backrest is attached to the support structure via any one of the above-described reaction force mechanisms.
According to the present invention, the first shaft member, the second shaft member and the third shaft member are approximately coaxial with each other and are disposed radially in multiple layers, and the rotation of the third shaft member is restricted by the reaction force adjusting part. Therefore, since the total reaction force can be adjusted by increasing the reaction force against the base reaction force, an axial length of each of the shaft members and the biasing member can be sufficiently secured even when an axial space is limited. Therefore, the reaction force acting between the supporting member and the supported member can be easily changed without a high degree of design accuracy.
Hereinafter, embodiments of the present invention will be described on the basis of the accompanying drawings. Further, in the following description of each embodiment, forward, backward, upward, downward, left and right directions are directions seen by a user seated in a chair unless otherwise specified. Furthermore, in each embodiment described below, the same reference numerals are provided for the same parts, and repeated description thereof will be omitted.
First, a first embodiment shown in
The chair 1 according to the embodiment includes a leg portion 2 which is placed on a placement surface such as a floor, a support base 3 which is installed at an upper end of the leg portion 2, a seat 4 which is attached to an upper portion of the support base 3 and supports a user's buttocks and thighs, a backrest 5 which is attached to the support base 3 and supports a user's back on a rear side of the seat 4 and an armrest 6 which is supported by the support base 3 via the backrest 5 and on which a distal end of a user's arm rests. Also, in the embodiment, the support base 3 constitutes a main part of a support structure in the chair 1.
The leg portion 2 includes multiple legs 2a, each of which has a caster 2a1 at a lower end thereof, and a leg post 2b which stands upright from a center of the multiple legs 2a. The leg post 2b is constituted by a gas spring which has an outer cylinder 2b1 and a rod 2b2 capable of advancing and retracting in the outer cylinder 2b1. An upper end of the rod 2b2 is coupled to the support base 3 in a state in which a part thereof is disposed in the support base 3. A push valve 2b3 (refer to
The support base 3 attached to the leg portion 2 supports the seat 4 from a lower side thereof and supports the backrest 5 to be tilted backward and downward. A detailed structure of the support base 3 will be described in detail later.
As shown in the drawing, the backrest 5 includes a frame 5a which is a strength member having a load receiving portion in the form of a rectangular frame, a first upholstery 5b which is stretched on the frame 5a to adjacent an opening of the load receiving portion of the frame 5a, and a second upholstery 5c which covers an outer side of the first upholstery 5b.
The frame 5a of the backrest 5 includes a pair of left and right forward rods 5a1 which extend from a lower end of the load receiving portion toward the support base 3, and a connecting portion 5a2 which connects the left and right forward rods 5a1 and to which a connection portion 15c of a torsion unit 7 to be described later is connected. Further, the armrest 6 is fixed to an outer side surface of each of left and right lower edges of the frame 5a of the backrest 5.
Also, the torsion unit 7 is provided at a connection portion between the support base 3 and the backrest 5 and applies a predetermined reaction force to the backrest 5 in a direction of an initial position thereof when the backrest 5 is tilted backward and downward with respect to the support base 3. Further, the torsion unit 7 can adjust the reaction force applied to the backrest 5 in two strong and weak stages and can lock rotation of the backrest 5 at the initial position. The torsion unit 7 constitutes the reaction force mechanism according to the embodiment.
Next, a detailed structure of the support base 3 and the torsion unit 7 will be described.
The support base 3 has a base member 3a which is a strength member fixed to an upper end portion of the rod 2b2 of the leg post 2b. In the base member 3a, an accommodation recess portion 20 which has an approximately rectangular shape in a plane view is provided in a central region of an upper surface thereof, and a pair of backward rods 3a5 which extend backward and a pair of arms 3a1 which extend toward a front upper side thereof are provided on left and right side walls forming the accommodation recess portion 20. The pair of backward rods 3a5 form a recess portion 3a2 recessed forward in a concave shape between the backward rods 3a5 and a main body of the base member 3a in which the accommodation recess portion 20 is formed.
An inside of the accommodation recess portion 20 of the base member 3a is partitioned into an upper accommodation chamber 20a and a lower accommodation chamber 20b by a partition member 23.
The rod 2b2 of the leg post 2b is attached to a central portion of the base member 3a, and the upper end of the rod 2b2 including the push valve 2b3 protrudes into the lower accommodation chamber 20b of the accommodation recess portion 20 as shown in
A pair of holding holes 3d which pass through in a forward and backward direction are formed in a rear wall 20c of the accommodation recess portion 20 of the base member 3a to be spaced apart from each other in a left and right direction. An operation pin 19 which is elongated in an advancing and retracting direction is slidably fitted in each of the holding holes 3d. The operation pin 19 includes a large diameter portion 19b which is slidably fitted in the holding holes 3d, a small diameter portion 19a which protrudes from the large diameter portion 19b toward the torsion unit 7 side, and a locking portion 19c which protrudes from the large diameter portion 19b toward the inside of the accommodation recess portion 20. The operation pin 19 performs adjustment of the reaction force of the torsion unit 7 acting on the backrest 5 and tilt lock of the backrest 5 according to an advancing and retracting position in the forward and backward direction. In this embodiment, the operation pin 19 constitutes a reaction force adjusting part in the torsion unit 7 (reaction force mechanism).
Further, an interlocking member 24 to which each of the locking portions 19c of the left and right operation pins 19 is connected, and a pair of coil springs 28 which are disposed coaxially with the left and right operation pins 19 and are biasing parts for biasing the interlocking member 24 toward a rear side (the torsion unit 7 side) are accommodated in the upper accommodation chamber 20a of the accommodation recess portion 20. Therefore, the left and right operation pins 19 are biased toward the torsion unit 7 side by the coil spring 28 via the interlocking member 24. Further, a backrest operating wire 31 is connected to the interlocking member 24. The backrest operating wire 31 is routed to the outside of the support base 3 via the wire guide 25. The backrest operating wire 31 drawn out from the support base 3 is connected to a backrest operating lever 8b (refer to
Each distal end of the left and right arms 3a1 which extends toward a front upper side of the base member 3a is directly fixed to a lower surface of the seat 4. Further, the torsion unit 7 is accommodated in the recess portion 3a2 on a rear side of the base member 3a. A fitting groove 3a4 for fitting a pivot shaft 10 of the torsion unit 7 is provided in two facing inner side surfaces of the recess portion 3a2. Also, a separation distance between the backward rods 3a5 is set to be approximately equal to that between the above-described left and right forward rods 5a1 of the backrest 5.
Further, as shown in
However, as shown in
The pivot shaft 10 is formed so that both axial ends 10a have a rectangular cross section, and both ends 10a protrude to an outside of the housing 15. The ends 10a of the pivot shaft 10 which protrude outward from the housing 15 are fitted and fixed in the fitting groove 3a4 provided in the recess portion 3a2 of the support base 3 in a state in which rotation thereof is restricted. Therefore, the pivot shaft 10 is fixed to prevent rotation relative to the base member 3a of the support base 3.
The inner cylinder 12 is formed of a rigid body such as a metal or a hard resin. The inner cylinder 12 is formed so that an axial length thereof is shorter than that of the housing 15. Therefore, the axial length of the inner cylinder 12 is set to be shorter than that of the pivot shaft 10.
The first rubber-like elastic member 11 is formed in an approximately cylindrical shape, and an inner circumferential surface and an outer circumferential surface thereof are vulcanization-bonded to an outer circumferential surface of the pivot shaft 10 and an inner circumferential surface of the inner cylinder 12. Both axial end surfaces of the first rubber-like elastic member 11 are inclined with respect to a direction orthogonal to the axial direction so that a radially inner side thereof expands outward in the axial direction.
Like the inner cylinder 12, the outer cylinder 14 is formed of a rigid body such as a metal or a hard resin. The outer cylinder 14 is formed so that an axial length thereof is sufficiently shorter than that of the inner cylinder 12. In the case of the embodiment, the axial length of the outer cylinder 14 is set to a length of about ⅓ of the axial length of the inner cylinder 12. The outer cylinder 14 is arranged in an approximate central region of the inner cylinder 12 in the axial direction.
The second rubber-like elastic member 13 is formed in an approximate cylindrical shape, and an inner circumferential surface and an outer circumferential surface thereof are vulcanization-bonded to an outer circumferential surface of the inner cylinder 12 and an inner circumferential surface of the outer cylinder 14. Both axial end surfaces of the second rubber-like elastic member 13 are inclined with respect to a direction orthogonal to the axial direction so that a radially inner side thereof expands outward in the axial direction.
Further, a lock hole 12b (refer to
A fitting convex portion 15d which is fitted in the lock hole 12b is provided inside the housing 15.
The housing 15 has an upper member 15a and a lower member 15b which cover upper sides and lower sides of the outer cylinder 14 and the inner cylinder 12 from a radial outside of the pivot shaft 10. Additionally, the housing 15 is locked to prevent rotation relative to the inner cylinder 12 by fitting the fitting convex portion 15d into the lock hole 12b of the inner cylinder 12 as described above. However, the housing 15 is separated from the outer cylinder 14 with a predetermined gap.
Further, the connection portion 15c which expands backward is provided at a rear side of the housing 15. The connection portion 15c is connected to the backrest 5 by a bolt fastening method or the like. Therefore, the housing 15 and the inner cylinder 12 locked in the housing 15 are connected to prevent rotation relative to the backrest 5.
Furthermore, in the embodiment, the pivot shaft 10 constitutes a first shaft member connected to the support base 3 which is the support structure (supporting member), and the inner cylinder 12 constitutes a second shaft member connected to the backrest 5 (supported member). Also, the outer cylinder 14 constitutes a third shaft member which is a shaft member other than the first shaft member and the second shaft member.
In addition, the restriction protrusion 33 which protrudes backward from the support base 3, and an opening 15e (refer to
Here, a pair of fitting holes 14a are formed in the outer cylinder 14 of the torsion unit 7 to be spaced apart from each other in the left and right direction. In each of the fitting holes 14a, the small diameter portions 19a of the left and right operation pins 19 held on the support base 3 side may be fitted in the axial direction. When the operation pins 19 are fitted in the fitting holes 14a, relative rotation of the outer cylinder 14 with respect to the support base 3 is locked.
A pair of fitting holes 12a are formed in the inner cylinder 12 of the torsion unit 7 to be spaced apart from each other in the left and right direction. The small diameter portions 19a of the operation pins 19 may be fitted in the fitting holes 12a in the axial direction. When the operation pins 19 are fitted in the fitting holes 12a, relative rotation of the inner cylinder 12 with respect to the support base 3 is locked.
Also, escape holes 13a and 11a for allowing advancing and retracting displacement of the operation pins 19 are provided in the second rubber-like elastic member 13 which connects the outer cylinder 14 and the inner cylinder 12 and the first rubber-like elastic member 11 which connects the inner cylinder 12 and the pivot shaft 10. The fitting hole 14a of the outer cylinder 14 and the fitting hole 12a of the inner cylinder 12 are set to be coaxial with each other when the backrest 5 is in an initial position (maximally standing initial rotating posture). Therefore, when the backrest 5 is in the initial position, the operation pins 19 can be fitted into the fitting holes 14a on the outer cylinder 14 side and the fitting holes 12a on the inner cylinder 12 side.
Here, the restriction protrusion 33 which protrudes from the support base 3 is arranged in the opening 15e of the housing 15 of the torsion unit 7 and restricts the tilt range of the backrest 5 integrally formed with the housing 15 by coming in contact with an upper side surface or a lower side surface of the opening 15e.
Further, when the torsion unit 7 is assembled to the support base 3, both ends 10a of the pivot shaft 10 are fitted in the corresponding fitting groove 3a4 on the support base 3 side to prevent relative rotation, as described above. Then, the housing 15 integrally formed with the inner cylinder 12 is rotated in a direction in which the backrest 5 is inclined backwards to twist the first rubber-like elastic member 11 by a predetermined amount, and in this state, the restriction protrusion 33 on the support base 3 side is fitted into the opening 15e of the housing 15. Accordingly, the upper side surface of the opening 15e of the housing 15 receives the reaction force of the first rubber-like elastic member 11 and comes in contact with an upper surface of the restriction protrusion 33. Therefore, when the torsion unit 7 is assembled in this way, the rotation of the backrest 5 is restricted in the initial position (initial posture) while the first rubber-like elastic member 11 is twisted and thus the initial reaction force is stored.
The left and right operation pins 19 held by the support base 3 may be changed to the three positions in the forward and backward direction according to the rotational position of the backrest operating lever 8b as described above, but the three positions are the following positions.
(1) First Biasing Force Adjustment Position A1
This is a most retracted position (refer to
(2) Second Biasing Force Adjustment Position A2
This is an intermediate advancing and retracting position (refer to
(3) Lock Position A3
This is a most advanced position (refer to
Next, adjustment of a tilt reaction force of the backrest 5 and tilt lock of the backrest 5 of the chair 1 according to the embodiment will be described.
To set the tilt reaction force of the backrest 5 to “weak,” a user grips the backrest operating lever 8b of the operation unit 8 and rotates the backrest operating lever 8b to a “weak” position. At this time, the backrest operating wire 31 is maximally retracted, and the operation pins 19 supported by the support base 3 advance or retract to the first biasing force adjustment position A1 shown in
In this state, when the user leans on the backrest 5 and the backrest 5 is tilted backward and downward, the inner cylinder 12 integrally formed with the backrest 5 rotates relative to the pivot shaft 10 integrally formed with the support base 3, the first rubber-like elastic member 11 interposed between the pivot shaft 10 and the inner cylinder 12 is twisted, and the first rubber-like elastic member 11 generates the reaction force at this time. At this point, since the outer cylinder 14 rotates following the rotation of the inner cylinder 12, the second rubber-like elastic member 13 interposed between the inner cylinder 12 and the outer cylinder 14 does not generate the reaction force. Therefore, at this time, only a base reaction force resulting from the first rubber-like elastic member 11 acts on the backrest 5.
Further, to set the tilt reaction force of the backrest 5 to “strong,” the user grips the backrest operating lever 8b of the operation unit 8 and rotates the backrest operating lever 8b to a “strong” position. At this time, the backrest operating wire 31 is retracted relatively little, and the operation pins 19 supported by the support base 3 advance or retract to the second biasing force adjustment position A2 shown in
In this state, when the user leans on the backrest 5 and the backrest 5 is tilted backward and downward, the inner cylinder 12 integrally formed with the backrest 5 rotates relative to the pivot shaft 10 integrally formed with the support base 3, and the first rubber-like elastic member 11 interposed between the pivot shaft 10 and the inner cylinder 12 is twisted. Also, at this point, since the rotation of the outer cylinder 14 is restricted by the support base 3, the second rubber-like elastic member 13 interposed between the inner cylinder 12 and the outer cylinder 14 is also twisted. As a result, both of the first rubber-like elastic member 11 and the second rubber-like elastic member 13 generate the reaction force, a reaction force resulting from the second rubber-like elastic member 13 is added to the base reaction force resulting from the first rubber-like elastic member 11, and thus the total reaction force acts on the backrest 5.
Meanwhile, to lock the tilt of the backrest, the user grips the backrest operating lever 8b of the operation unit 8 and rotates the backrest operating lever 8b to a “lock” position. At this time, the retracting of the backrest operating wire 31 is released, and the operation pins 19 supported by the support base 3 receive the biasing force of the coil springs 28 and advance or retract to the lock position A3 shown in
As described above, in the torsion unit 7 (reaction force mechanism) of the chair 1 according to the embodiment, the pivot shaft 10, the inner cylinder 12 and the outer cylinder 14 are disposed approximately coaxially and radially in the multilayered manner. Also, since the first rubber-like elastic member 11 and the second rubber-like elastic member 13 respectively connect between the pivot shaft 10 and the inner cylinder 12 and between the inner cylinder 12 and the outer cylinder 14 and the rotation of the outer cylinder 14 which is not directly coupled to the support base 3 or the backrest 5 is restricted by the operation pins 19 which are the reaction force adjusting parts, the reaction force acting on the backrest 5 can be increased. That is, in the torsion unit 7 according to the embodiment, the rotation of the outer cylinder 14 is restricted by displacing the operation pins 19 from the first biasing force adjustment position A1 to the second biasing force adjustment position A2, and the reaction force resulting from the second rubber-like elastic member 13 is added to the base reaction force resulting from the first rubber-like elastic member 11, and thus the reaction force acting on the backrest 5 can be increased. Therefore, even when an axial space which can be secured by the torsion unit 7 is limited, the axial length of each of the first rubber-like elastic member 11, the inner cylinder 12, the second rubber-like elastic member 13 and the outer cylinder 14 can be sufficiently secured. Accordingly, the torsion unit 7 which can easily change the reaction force can be obtained without a high degree of design accuracy.
Also, particularly, in the torsion unit 7 according to the embodiment, the pivot shaft 10 which is the shaft member of the innermost layer is coupled to the support base 3, and the inner cylinder 12 which is arranged radially outside the pivot shaft 10 to be adjacent thereto is connected to the backrest 5. Further, the outer cylinder 14 is disposed radially outside the inner cylinder 12, and the operation pins 19 which are the reaction force adjusting parts advance and retract between the first biasing force adjustment position A1 and the second biasing force adjustment position A2. Therefore, the reaction force when the operation pins 19 are operated to the second biasing force adjustment position A2 (“strong” position) can be relatively easily set to a desired reaction force. That is, in the case of the embodiment, the total reaction force can be easily set by simply adding the reaction force resulting from the second rubber-like elastic member 13 to the reaction force resulting from the first rubber-like elastic member 11.
Also, in the torsion unit 7 according to the embodiment, the axial length of the inner cylinder 12 which is disposed radially inward is set to be longer than that of the outer cylinder 14 disposed radially outside, and both axial ends of the inner cylinder 12 protrude axially outward from the outer cylinder 14. Therefore, the inner cylinder 12 which is disposed inside the outer cylinder 14 can be easily positioned in the housing 15 or the like by using both axial protruding portions of the inner cylinder 12, for example, by providing the lock hole 12b engaged with the fitting convex portion 15d.
Also, in the torsion unit 7 according to the embodiment, the biasing members interposed between the pivot shaft 10 and the inner cylinder 12 and between the inner cylinder 12 and the outer cylinder 14 are constituted with the rubber-like elastic member (first rubber-like elastic member 11 and second rubber-like elastic member 13) which is vulcanization-bonded to each of the circumferential surfaces thereof. Therefore, when the relative rotation occurs between the pivot shaft 10 and the inner cylinder 12 or between the inner cylinder 12 and the outer cylinder 14, the rubber-like elastic member is twisted and deformed approximately evenly over an entire region thereof. Accordingly, the stable tilt reaction force can be obtained while the entire torsion unit 7 has a compact structure.
Further, in the case of the embodiment, the axial outer end surfaces of the first rubber-like elastic member 11 and the second rubber-like elastic member 13 are formed to be inclined axially outward with respect to a direction orthogonal to the axial direction, and thus a cross section of each of the rubber-like elastic members in the axial direction has an approximate trapezoidal shape. Therefore, axial misalignment of the shaft members disposed radially inside and outside each of the rubber-like elastic members can be efficiently restricted by the rubber-like elastic members. Accordingly, in the torsion unit 7 according to the embodiment, the stable reaction force can always be obtained.
Next, a second embodiment shown in
In a chair 101 according to the second embodiment like in the first embodiment, a torsion unit 107 which is a reaction force mechanism includes a pivot shaft 10, an inner cylinder 12, an outer cylinder 14 and a housing 15, the pivot shaft 10 and the inner cylinder 12 are connected by a first rubber-like elastic member 11, and the inner cylinder 12 and the outer cylinder 14 are connected by a second rubber-like elastic member 13. However, the pivot shaft 10 is integrally coupled to a backrest (not shown), and the outer cylinder 14 is integrally coupled to a support base 3. Additionally, fitting holes 14a and 12a into which small diameter portions 19a of operation pins 19 can be fitted as reaction force adjusting parts are formed in the outer cylinder 14 and the inner cylinder 12, respectively, and a lock hole 35 into which a distal end of the small diameter portion 19a of the operation pin 19 can be fitted is formed in the pivot shaft 10. Further, the operation pin 19 is held in the support base 3 to be able to advance and retract, like in the first embodiment.
In the case of the embodiment, the outer cylinder 14 constitutes a first shaft member, the pivot shaft 10 constitutes a second shaft member, and the inner cylinder 12 constitutes a third shaft member.
The operation pin 19 is operated to advance and retract among a first biasing force adjustment position A11 (refer to
When the tilt reaction force of the backrest is set to “weak,” the operation pin 19 supported by the support base 3 is operated to advance and retract to the first biasing force adjustment position A11 shown in
When the tilt reaction force of the backrest is set to “strong,” the operation pin 19 supported by the support base 3 is operated to advance and retract to the second biasing force adjustment position A12 shown in
Further, when the tilt reaction force of the backrest is locked, the operation pin 19 supported by the support base 3 is operated to advance and retract to the lock position A13 shown in
As described above, the torsion unit 107 used in the chair 101 according to the second embodiment generates the reaction force in a state in which the first rubber-like elastic member 11 and the second rubber-like elastic member 13 are connected in series when the operation pin 19 is in the first biasing force adjustment position A11. Additionally, when the operation pin 19 is operated from this state to the second biasing force adjustment position A12 and restricts the rotation of the inner cylinder 12, only the first rubber-like elastic member 11 generates a reaction force. Therefore, when the operation pin 19 is operated from the first biasing force adjustment position A11 to the second biasing force adjustment position A12, the reaction force acting on the backrest can be increased with respect to the base reaction force generated in a state in which the first rubber-like elastic member 11 and the second rubber-like elastic member 13 are in a series state.
Therefore, also in the torsion unit 107 according to the second embodiment, even when an axial space to be secured is limited, an axial length of each of the first rubber-like elastic member 11, the inner cylinder 12, the second rubber-like elastic member 13 and the outer cylinder 14 can be sufficiently secured. Therefore, the torsion unit 107 which can easily change the reaction force can be obtained without a high degree of design accuracy.
Next, a third embodiment shown in
A chair 201 according to the third embodiment has the same basic constitutions as the first embodiment in which a torsion unit 7 (reaction force mechanism) includes a pivot shaft 10, an inner cylinder 12, an outer cylinder 14 and a housing 15, the pivot shaft 10 and the inner cylinder 12 are connected by a first rubber-like elastic member 11, the inner cylinder 12 and the outer cylinder 14 are connected by a second rubber-like elastic member 13, the pivot shaft 10 is integrally coupled to the support base 3 side, the inner cylinder 12 is integrally coupled to the backrest side via the housing 15, and so on.
The third embodiment is different from the first embodiment in that one operation pin 219 is provided and the operation pin 219 has a different shape. However, like in the first embodiment, the operation pin 219 is operated to advance and retract among a first biasing force adjustment position A1 (refer to
A major difference between the first embodiment and the third embodiment is that, when the operation pin 219 is operated to the lock position A3, the operation pin 219 is fitted to the housing 15 formed integrally with the inner cylinder 12 and the rotation of the inner cylinder 12 is locked.
A holding hole 203d having an approximately rectangular shape (approximately rectangular shape of which corners and side portions on both sides are rounded) which is elongated in the left and right direction to slidably hold the operation pin 219 is formed in a rear wall 220c of the support base 3. Also, a pair of displacement restricting protrusions 40 which protrude backward are formed to protrude from left and right sides thereof with the holding hole 203d of the rear wall 220c interposed therebetween. The displacement restricting protrusions 40 are formed to have an approximate rectangular shape of which a cross section in a direction orthogonal to a protruding direction is vertically elongated. The rear wall 220c is fixed to a main body of the support base 3 by a bolt 41.
The operation pin 219 includes an enlarged width portion 219b of which a cross section is approximately the same as that of the holding hole 203d, a small diameter portion 219a which coaxially protrudes from one axial end of the enlarged width portion 219b, and a locking portion 219c which protrudes coaxially from the other axial end of the enlarged width portion 219b. The enlarged width portion 219b is slidably held in the holding hole 203d of the rear wall 220c. The small diameter portion 219a is formed to have a circular cross section which has a diameter smaller than a smallest width portion (width portion in a height direction) of the enlarged width portion 219b. Also, the small diameter portion 219a protrudes toward the torsion unit 7 side and may enter radially inside the torsion unit 7. An interlocking member 24 which is biased toward the torsion unit 7 by a pair of coil springs 28 is connected to the locking portion 219c. A backrest operating wire (not shown) is connected to the interlocking member 24 like the first embodiment.
Meanwhile, an approximately rectangular fitting hole 42 which is elongated laterally and into which the enlarged width portion 219b of the operation pin 219 can be fitted is formed in a front surface of the housing 15 of the torsion unit 7. As precisely shown in
Further, locking holes 43 in which the left and right displacement restricting protrusions 40 of the rear wall 220c on the support base 3 side are inserted are formed at right and left side positions of the side surface of the housing 15 with the fitting hole 42 interposed therebetween. A separation width in a vertical direction inside the locking hole 43 is set to be sufficiently larger than a height of the displacement restricting protrusion 40. As shown in
Further, when the torsion unit 7 is assembled to the support base 3, both ends 10a of the pivot shaft 10 of the torsion unit 7 are fitted into the fitting groove 3a4 corresponding to the support base 3 side to prevent relative rotation. Then, the first rubber-like elastic member 11 is twisted by a predetermined amount by rotating the housing 15 formed integrally with the inner cylinder 12 in a direction in which the backrest 5 is tilted backward, and in this state, the displacement restricting protrusion 40 on the support base 3 side is fitted into the locking hole 43 of the housing 15. Accordingly, as shown in
Fitting holes 14a and 12a into which small diameter portions 219a of operation pins 219 can be fitted are formed in the outer cylinder 14 and the inner cylinder 12 of the torsion unit 7, respectively. Also, escape holes 13a and 11a for allowing the small diameter portion 219a of the operation pin 219 to enter are formed in the second rubber-like elastic member 13 and the first rubber-like elastic member 11.
Further, in the third embodiment, since the operation pin 219 is fitted into the housing 15 and thus the tilt of the backrest is locked as will be described later in detail, the fitting hole 12a of the inner cylinder 12 may have a diameter slightly larger than that of the small diameter portion 219a of the operation pin 219. Also, when the small diameter portion 219a of the operation pin 219 has a length which does not interfere with an outer surface of the inner cylinder 12 and the small diameter portion 219a when the operation pin 219 protrudes maximally, the fitting hole 12a may not be provided in the inner cylinder 12.
In the case of the embodiment, the pivot shaft 10 constitutes a first shaft member, the inner cylinder 12 and the housing 15 constitute a second shaft member, and the outer cylinder 14 constitutes a third shaft member.
When the tilt reaction force of the backrest is set to “weak,” the operation pin 219 supported by the support base 3 is operated to advance and retract to a first biasing force adjustment position A1 shown in
Further, when the tilt reaction force of the backrest is set to “strong,” the operation pin 219 supported by the support base 3 is operated to advance and retract to a second biasing force adjustment position A2 shown in
Further, when the tilt of the backrest is locked, the operation pin 219 supported by the support base 3 is operated to advance and retract to a lock position A3 shown in
As described above, like in the first embodiment, the torsion unit 7 used in the chair 201 according to the third embodiment restricts the rotation of the outer cylinder 14 by displacing the operation pin 219 from the first biasing force adjustment position A1 to the second biasing force adjustment position A2. Therefore, the reaction force resulting from the second rubber-like elastic member 13 is added to the base reaction force resulting from the first rubber-like elastic member 11, and thus the reaction force acting on the backrest 5 can be increased. Therefore, even when an axial space secured by the torsion unit 7 is limited, an axial length of each of the first rubber-like elastic member 11, the inner cylinder 12, the second rubber-like elastic member 13 and the outer cylinder 14 can be sufficiently secured, and the torsion unit 7 which can easily change the reaction force can be obtained without a high degree of design accuracy.
However, since the torsion unit 7 according to the third embodiment has a structure in which the tilt of the backrest is locked by fitting the operation pin 219 into the housing 15 located at an outermost circumference of the torsion unit 7, an excessive load can be prevented in advance from acting on the inner cylinder 12 having a small diameter. Therefore, performance of the torsion unit 7 at the time of shipment can be maintained over a long period of time.
Next, a fourth embodiment shown in
In the torsion unit 307 according to the fourth embodiment, an inner cylinder 12 is disposed radially outside of a pivot shaft 10, and two outer cylinders 14A and 14B are arranged radially outside the inner cylinder 12 in parallel with each other in the axial direction. The pivot shaft 10 and the inner cylinder 12 are connected by the first rubber-like elastic member 11, and the inner cylinder 12 and each of the outer cylinders 14A and 14B are connected by second rubber-like elastic members 13A and 13B.
Two operation pins 19A and 19B constituting a reaction force adjusting part are provided to correspond to the outer cylinders 14A and 14B. Fitting holes 14Aa and 14Ba in which the operation pins 19A and 19B can be fitted are formed in the outer cylinders 14A and 14B, respectively, and fitting holes 12Aa and 12Ba in which the operation pins 19A and 19B can be fitted are formed in the inner cylinder 12.
For example, the torsion unit 307 according to the fourth embodiment is used in a state in which the pivot shaft 10 is integrally coupled to a support structure (supporting member) such as a support base and the inner cylinder 12 is integrally coupled to the backrest (supported member).
In the torsion unit 307, when a weak reaction force is obtained, the operation pins 19A and 19B are displaced at positions at which the operation pins are not engaged with either of the inner cylinder 12 and the outer cylinders 14A and 14B. When a medium reaction force is obtained, one operation pin 19A is displaced to a position in which the one operation pin 19A is fitted to the fitting hole 14Aa of the outer cylinder 14A. When a stronger reaction force is obtained, the two operation pins 19A and 19B are displaced at positions in which the two operation pins are fitted into the fitting holes 14Aa and 14Ba of the corresponding outer cylinders 14A and 14B.
That is, when the operation pins 19A and 19B are in positions in which the operation pins are not engaged with either of the outer cylinders 14A and 14B and the inner cylinder 12, the first rubber-like elastic member 11 generates a base reaction force by itself.
When the one operation pin 19A is in the position in which the one operation pin is fitted into the fitting hole 14Aa of the outer cylinder 14A, rotation of one outer cylinder 14A is locked, and one second rubber-like elastic member 13A generates the reaction force. As a result, a base reaction force resulting from one second rubber-like elastic member 13A is added to that resulting from the first rubber-like elastic member 11.
When the two operation pins 19A and 19B are in positions in which the two operation pins are fitted into the fitting holes 14Aa and 14Ba of the corresponding outer cylinders 14A and 14B, rotation of the two outer cylinders 14A and 14B is locked, and the two second rubber-like elastic members 13A and 13B generate the reaction force. As a result, the base reaction force resulting from the two second rubber-like elastic members 13A and 13B is added to that of the first rubber-like elastic member 11.
Therefore, the torsion unit 307 according to the fourth embodiment can adjust the reaction force in three stages without an increase in an axial length or an outer diameter.
Also, in the case of the torsion unit 307, the tilt of the backrest can be locked by fitting at least one of the operation pins 19A and 19B into the fitting holes 12Aa and 12Ba of the inner cylinder.
Finally, a fifth embodiment shown in
In the torsion unit 407 according to the fifth embodiment, an inner cylinder 12 is coupled to an outside of a pivot shaft 10 in a radial direction via a first rubber-like elastic member 11, and a second rubber-like elastic member 13 is coupled to an outside of the inner cylinder 12 in a radial direction. For example, the torsion unit 407 is used in a state in which the pivot shaft 10 is coupled to a support structure (supporting member) such as a support base and the inner cylinder 12 is coupled to the backrest (supported member). Additionally, gear teeth 12e and 14e are provided on an outer circumferential surface of the inner cylinder 12 and an outer circumferential surface of the outer cylinder 14, respectively, and an operation gear (restriction protrusion) 33 which can be displaced forward and backward and an operation gear (reaction force adjusting part) 34 may be engaged with the gear teeth 12e and 14e.
In the torsion unit 407 according to the fifth embodiment, when a weak reaction force is obtained, the operation gears 33 and 34 are separated from the inner cylinder 12 and the outer cylinder 14. Accordingly, the outer cylinder 14 rotates following the inner cylinder 12, and the first rubber-like elastic member 11 generates a base reaction force by itself.
Further, when a strong reaction force is obtained, the operation gear 34 is engaged with the gear teeth 14e of the outer cylinder 14. Therefore, rotation of the outer cylinder 14 is locked, and the second rubber-like elastic member 13 also generates the reaction force together with the first rubber-like elastic member 11.
Further, when the tilt of the backrest is locked, the operation gear 33 is engaged with the gear teeth 12e of the inner cylinder 12. Therefore, relative rotation between the pivot shaft 10 and the inner cylinder 12 is locked.
In addition, the present invention is not limited to the above-described embodiments, and various design changes are possible without departing from the gist thereof. For example, although the pivot, the inner cylinder and the outer cylinder constitute a three-layer shaft member in the embodiments, the number of the shaft members arranged in the radial direction may be more if three or more layers are provided.
According to the present invention, a reaction force mechanism which does not require a high degree of design accuracy and in which the reaction force acting between a supporting member and a supported member can be easily changed, and a chair using the same can be provided.
Number | Date | Country | Kind |
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2015-006878 | Jan 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/050112 | 1/5/2016 | WO | 00 |