A nut or bolt head may be tightened by a tool while transferring the counteracting reaction torque onto a washer beneath that nut or bolt head. This provides for a balanced, localized overall torque transfer that is self-centering and does not require the need to manually oppose the actuation torque or support the tool eccentrically via a reaction member.
A reaction washer transfers the received reaction torque onto a flange beneath. From the flange, the reaction torque is transferred onto a threaded element via which it counteracts the actuation torque. To avoid slipping and effectively transfer the reaction torque onto the flange, reaction washers commonly employ serrations on a bottom (first side) to bite into the flange.
In order for these serrations to bite, a contact force must be induced during initial tightening that is large enough for a given overall contact area of the bottom serrations to penetrate into the flange. Only then, the reaction washer won't slip and spin when the tool starts to apply torque to the nut and/or bolt head while withholding itself via a concentric reaction socket on the reaction washer.
The friction on a top (second side) of the reaction washer top has to be lower than on the reaction washer bottom to prevent the reaction washer to be rotated with the nut instead of biting into the flange during initial manual tightening. Therefore, there exists a need for a reaction washer that maximizes bite on the first side and provides low friction on its top during initial tightening and that secures the nut and/or bolt head after fully tightening it.
As reaction washers are very convenient for tightening and/or loosening nuts and/or bolt heads, there exists a need for a reaction washer that more effectively engages the flange.
According to an aspect, a reaction washer includes a main body that defines an inner diameter that slidingly receives an associated threaded element therethrough so as to define a rotation axis. The main body includes a top surface and a bottom surface that face in opposite directions. The reaction washer also includes a first raised friction inducing surface that extends from at least one of the top surface and the bottom surface so as to be nonconcentric with respect to the rotation axis.
According to an aspect, a reaction washer includes a main body defining an inner diameter that slidingly receives an associated threaded element therethrough so as to define a rotation axis. The main body includes a top surface and a bottom surface that face in opposite directions along the rotation axis. The reaction washer also includes a first raised friction inducing surface that extends from at least one of the top surface and the bottom surface. The first raised friction inducing surface is disposed in a circular pattern so as to define an inner friction diameter and an outer friction diameter. A radial distance between the inner friction diameter and the rotation axis varies based upon an angular orientation about the rotation axis.
It should, of course, be understood that the description and drawings herein are merely illustrative and that various modifications and changes can be made in the structures disclosed without departing from the present disclosure. Referring now to the drawings, wherein like numerals refer to like parts throughout the several views, the figures schematically depict a reaction washer according to the present disclosure.
With reference to
Additionally, unless otherwise indicated, when reference is made to a general figure number, it will be understood to refer to all of the individual figures of that figure family. For example, if a reference is made to
As will be described in more detail hereinafter,
With attention once again to
As will be described in more detail hereinafter, features of the reaction washer 30, 40, 50, 60, 70, 80, 90 can prevent rotation of the reaction washer 30, 40, 50, 60, 70, 80, 90 about the threaded element 112 by engaging the mating face 114a of the flange 114, thereby allowing the tool 118 to solely rotate the nut 116 without the entirety of the tool 118 rotating about the threaded element 112.
More particularly, the tool 118 can simultaneously and circumferentially engage the nut 116 and the reaction washer 30, 40, 50, 60, 70, 80, 90 by at least partially radially surround the nut 116 and the reaction washer 30, 40, 50, 60, 70, 80, 90. For example, a socket 118a of the tool 118 can engage the nut 116 such that the socket 118a and the nut 116 rotate as one assembly.
Further, as will be described in more detail hereinafter, an engagement element 118b of the tool 118 can engage a tool engagement portion (e.g., perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c) of the reaction washer 30, 40, 50, 60, 70, 80, 90 such that the reaction washer 30, 40, 50, 60, 70, 80, 90 does not rotate with respect to the nut 116. Notably, the engagement element 118b of the tool 118 is shown in schematic form in
Thus, the tool 118 can be utilized to tighten or loosen the nut 116. As will be appreciated, this means that the nut 116 would travel along the threaded element 112 away from the flange 114 (or toward the free end 112a) when the nut 116 is being loosened so that the nut 116 could be removed from the threaded element 112 and the nut 116 would travel along the threaded element 112 away from the free end 112a (or toward the mating face 114a of the flange 114) when the associated threaded element 112 is being tightened so that the nut 116 cannot be removed from the threaded element 112.
Attention is now drawn to
In particular,
The reaction washer 30, 40, 50, 60, 70, 80, 90 can include a main body 30′, 40′, 50′, 60′, 70′, 80′, 90′ that defines an inner diameter 30″, 40″, 50″, 60″, 70″, 80″, 90″ that slidingly receives an associated threaded element therethrough so as to define a rotation axis 112b. The main body 30′, 40′, 50′, 60′, 70′, 80′, 90′ of the reaction washer 30, 40, 50, 60, 70, 80, 90 can include two planer faces, (i.e., a top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a and a bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b) that can face in opposite directions to one another.
Further, the main body 30′, 40′, 50′, 60′, 70′, 80′, 90′ defines a perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c that is radially spaced from the inner diameter a variable distance based upon the angular orientation about the rotation axis 112b and a radial distance between the perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c and the rotation axis 112b varies based upon an angular orientation about the rotation axis 112b. Further still, the inner diameter 30″, 40″, 50″, 60″, 70″, 80″, 90″ can be radially spaced from the rotation axis 112b so as to define a radial perimeter distance that is a constant distance at all angular orientations about the rotation axis 112b.
As is considered apparent,
Notably, the reaction washer 30, 40, 50, 60, 70, 80, 90 that is shown in
The reaction washer 30, 40, 50, 60, 70, 80, 90 can also include the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d extending from one of the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a and the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b so as to be nonconcentric with respect to the rotation axis 112b. For clarity, this is shown schematically in
Further, the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d can be disposed in a circular pattern so as to define an inner friction diameter 32, 42, 52, 62, 72, 82, 92 and an outer friction diameter 34, 44, 54, 64, 74, 84, 94. As shown in
FIG. A illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a circular perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c. FIG. B illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a triangular perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c. FIG. C illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a square perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c.
FIG. D illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a gear-tooth perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c. FIG. E illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a gear-tooth perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c. FIG. F illustrate the reaction washer 30, 40, 50, 60, 70, 80, 90 with a gear-tooth perimeter 30c, 40c, 50c, 60c, 70c, 80c, 90c.
A radial distance between the inner friction diameter 32, 42, 52, 62, 72, 82, 92 and the rotation axis 112b can vary based upon an angular orientation about the rotation axis 112b. Further, a radial distance between the rotation axis 112b and the outer friction diameter 34, 44, 54, 64, 74, 84, 94 defines a radial friction diameter distance and the radial perimeter distance is greater than the radial friction diameter distance at a same angular position about the rotation axis 112b.
A radial distance between the outer friction diameter 34, 44, 54, 64, 74, 84, 94 and the rotation axis 112b can also vary based upon an angular orientation about the rotation axis 112b. Further, a radial distance between the rotation axis 112b and the outer friction diameter 34, 44, 54, 64, 74, 84, 94 can be greater than a radial distance between the rotation axis 112b and the inner friction diameter 32, 42, 52, 62, 72, 82, 92.
Additionally, the radial distance between the rotation axis 112b and the outer friction diameter 84, 94 is greater than a radial distance between the rotation axis 112b and the middle friction diameter 86, 96. Further still, the radial distance between the rotation axis 112b and the middle friction diameter 86, 96 can be greater than the radial distance between the rotation axis 112b and the inner friction diameter 82, 92.
As illustrated in
Further, it is noted that the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d can define a first coefficient of friction. The coefficient of friction of the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d can be greater than a coefficient of friction of either of the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a and the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b.
When viewing
When the reaction washer 30, 40, 50, 60, 70, 80, 90 includes the second raised friction inducing surface 30e, 40e, 50e, 60e, 70e, 80e, 90e and the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d, the first coefficient of friction can be greater than the second coefficient of friction. Further, the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d can include a plurality of protrusions extending from the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a in a direction away from the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b so as to prevent rotation of the reaction washer 30, 40, 50, 60, 70, 80, 90 about the rotation axis 112b when the protrusions contact another surface.
This provides for inhibited rotation of the reaction washer 30, 40, 50, 60, 70, 80, 90 against a flange type surface, such as when a threaded fastener (e.g., nut 116 or bolt head) is turned against the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a. This ensures that the threaded fastener will turn on the second raised friction inducing surface 20e, 30e, 40e, 50e, 60e, 70e, 80e, 90e without inducing rotation of the reaction washer 20, 30, 40, 50, 60, 70, 80, 90 relative to the first raised friction inducing surface 20d, 30d, 40d, 50d, 60d, 70d, 80d, 90d of the bottom surface 20b, 30b, 40b, 50b, 60b, 70b, 80b, 90b of the reaction washer 20, 30, 40, 50, 60, 70, 80, 90.
The first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d, and the second raised friction inducing surface 20e, 30e, 40e, 50e, 60e, 70e, 80e, 90e can each extend from the bottom surface 20b, 30b, 40b, 50b, 60b, 70b, 80b, 90b or top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a, respectively, in a perpendicular direction with a zero taper or angle with respect to the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b or the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a, respectively.
Further, the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d and the second raised friction inducing surface 30e, 40e, 50e, 60e, 70e, 80e, 90e can each extend by at least 0.005 of an inch from the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b or the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a, respectively, of the reaction washer 30, 40, 50, 60, 70, 80, 90.
As shown in the figures, the reaction washer 30, 40, 50, 60, 70, 80, 90 may have one or both of the friction inducing surfaces 30d, 40d, 50d, 60d, 70d, 80d, 90d, 30e, 40e, 50e, 60e, 70e, 80e, 90e located non-axially aligned with respect the inner diameter 30″, 40″, 50″, 60″, 70″, 80″, 90″ of the reaction washer 30, 40, 50, 60, 70, 80, 90. The non-axial location of the friction inducing surface(s) 30d, 40d, 50d, 60d, 70d, 80d, 90d, 30e, 40e, 50e, 60e, 70e, 80e, 90e can inhibit rotation of the reaction washer 30, 40, 50, 60, 70, 80, 90 by creating a lever action so that the friction inducing surface would have to travel in a non-circular direction to rotate about the rotation axis 112b. The offset distance between the inner diameter 30″, 40″, 50″, 60″, 70″, 80″, 90″ of the reaction washer 30, 40, 50, 60, 70, 80, 90 and center axis of the friction inducing surfaces can create a torque force proportional to the off-set distances between the inner diameter 30″, 40″, 50″, 60″, 70″, 80″, 90″ of the reaction washer 30, 40, 50, 60, 70, 80, 90 and the central axis of the friction inducing surface.
The reaction washer 30, 40, 50, 60, 70, 80, 90 with the first raised friction inducing surface 30d, 40d, 50d, 60d, 70d, 80d, 90d being offset on the bottom surface 30b, 40b, 50b, 60b, 70b, 80b, 90b can provide for an indexable abutment location on the mating flange surface so that repeated uses of the reaction washer 30, 40, 50, 60, 70, 80, 90 would have undisturbed flange face surfaces to mate against which had not previously been mated to the friction inducing surface.
Additionally, the reaction washer 30, 40, 50, 60, 70, 80, 90 provides an indexing feature so that after the initial washer use, the reaction washer 30, 40, 50, 60, 70, 80, 90 can be rotated so as to grab “fresh” flange area which has not been subjected to the pattern of the friction element. The off-set axis increases the frictional angle of the friction element to provide greater resistance to rotation.
The reaction washer 30, 40, 50, 60, 70, 80, 90 with the second raised friction inducing surface 30e, 40e, 50e, 60e, 70e, 80e, 90e extending from the top surface 30a, 40a, 50a, 60a, 70a, 80a, 90a can provide for an indexable abutment location of a mating fastener (nut 116 or bolt head) so that the same “fresh” material grab area as the flange is available.
The reaction washers 30, 40, 50, 60, 70, 80, 90 provide numerous advantages due to their previously described design. For example, since the reaction washers 30, 40, 50, 60, 70, 80, 90 are not tapered, washer material is not removed to create a taper. Thus, there is more material to provide friction receiving peripheral mass than if the washer had a taper. Furthermore, since the reaction washers 30, 40, 50, 60, 70, 80, 90 are not prone to damage, as compared to a tapered reaction washer. Thus, the reaction washers 30, 40, 50, 60, 70, 80, 90 can be used multiple times, as compared to the single use application of the tapered reaction washers.
Further still, with the geometry of the reaction washers 30, 40, 50, 60, 70, 80, 90, the abutting material, such as a flange surface is not subjected to deformation within the same area as the abutting friction inducing surface. Thus, repeated use of the reaction washers 30, 40, 50, 60, 70, 80, 90 will not “work harden” the flange or abutment receiving surface. Accordingly, the effectiveness of the reaction washers friction inducing surface(s) is not decreased after each use.
A reaction washer has been described above in particularity. Modifications and alternations will occur to those upon reading and understanding the preceding detail description. The invention, however, is not limited to only the embodiment described above. Instead, the invention is broadly defined by the appended claims and the equivalents thereof.
Number | Date | Country | |
---|---|---|---|
63601861 | Nov 2023 | US |