Disclosed embodiments relate generally to refuse collection vehicles and more particularly to a rear loading refuse vehicle.
Refuse vehicles have long serviced homes and businesses in urban, residential, and rural areas. Collected waste is commonly transported to a landfill, an incinerator, a recycling plant, or some other facility. After collection in a hopper, the waste is generally compacted into a storage chamber in the body of the vehicle. Such compaction reduces the volume of the refuse and increases the carrying capacity of the vehicle.
While refuse vehicles have long been serviceable, there is a need for further improvements. For example, there is considerable active interest in the development of electrically powered refuse vehicles. Such vehicles pose considerable development challenges including, for example, power management challenges, load capacity and load distribution challenges, vehicle maneuverability challenges, and refuse loading, packing, and ejecting challenges. There remains a need in the industry for improved refuse vehicle configurations, particularly for electric refuse vehicles.
A refuse vehicle body includes a hopper configured to receive refuse and a storage container configured to store compacted refuse. A tailgate is coupled to a rearward facing side of the body and is movable between closed and opened positions. A rear loading assembly is configured to (i) engage a refuse container at a rear side of the vehicle body, (ii) lift the refuse container over a top end of the tailgate, and (iii) rotate the refuse container above the hopper such that the refuse container is unloaded into the hopper. A refuse packing assembly is configured to transfer refuse from the hopper and compact said refuse in the storage container.
One aspect of the present disclosure features a refuse vehicle including: a vehicle chassis; a refuse vehicle body on the vehicle chassis, the refuse vehicle body including a hopper configured to receive refuse and a storage container configured to store compacted refuse; a tailgate coupled to a rearward facing side of the refuse vehicle body, the tailgate movable between a closed position and an open position; a refuse packing assembly in the refuse vehicle body and configured to transfer refuse from the hopper and compact said refuse in the storage container; and a rear loading assembly on the refuse vehicle body, the rear loading assembly configured to (i) engage a refuse container at a rear side of the refuse vehicle body and (ii) lift and rotate the refuse container over the hopper such that the refuse container is unloaded into the hopper, wherein the rear loading assembly is configured to lift the refuse container over a top end of the tailgate.
In some embodiments, the rear loading assembly includes: first and second lift arms pivotably connected to corresponding first and second opposing lateral sides of the refuse vehicle body; and first and second lift arm actuators configured to rotate the first and second lift arms with respect to the refuse vehicle body between a lower container engagement position and an upper container dump position.
In some embodiments, the rear loading assembly further includes: a pair of forks rotationally coupled to the first and second lift arms; and at least one fork actuator configured to rotate the pair of forks with respect to the first and second lift arms between a fork engagement position and a dump position.
In some embodiments, the hopper is located at a front end of the refuse vehicle body and the storage container is located at a rear end of the refuse vehicle body.
In some embodiments, the refuse packing assembly includes an ejector configured to translate between an extended position at the rear end of the refuse vehicle body and a retracted position at the front end of the refuse vehicle body.
In some embodiments, the ejector is configured to both pack and eject refuse in a rearward direction in the refuse vehicle body.
In some embodiments, the rear loading assembly is deployed on an external side of the tailgate and moves with the tailgate between the opened position and the closed position.
In some embodiments, the rear loading assembly includes at least first and second rails on the tailgate, the first and second rails configured to guide a container engagement assembly and an engaged refuse container over the top end of the tailgate.
In some embodiments, the container engagement assembly is configured to rotate with respect to the first and second rails between container an engagement position and a dump position.
In some embodiments, the rear loading assembly includes: first and second guide rails on opposing lateral sides of the refuse vehicle body; a fork assembly including a pair of forks configured to engage a refuse container and at least one fork actuator configured to rotate the pair of forks with respect to the first and second guide rails between a fork engagement position and a dump position; and the fork assembly deployed on the first and second guide rails and configured to translate along the first and second guide rails between a lower container engagement position and an upper dump position.
In some embodiments, the fork assembly is coupled to a rotary drive which is in turn coupled with the first and second guide rails, the rotary drive including an electrical motor configured to rotate first and second engagement hubs to translate the fork assembly along the corresponding first and second guide rails.
In some embodiments, each of the first and second guide rails includes a curved upper section subtending an angle of greater than 135 degrees.
In some embodiments, the hopper is located at a rear end of the refuse vehicle body and the storage container is located at a front end of the refuse vehicle body.
In some embodiments, the refuse packing assembly includes a packer panel that is configured to clear the hopper and pack refuse in the storage container in a forward direction in the refuse vehicle body.
In some embodiments, the refuse vehicle further includes an ejector assembly configured to eject refuse from the refuse vehicle body in a rearward direction when the tailgate is in the opened position, the ejector assembly being distinct from the refuse packing assembly.
In some embodiments, the refuse packing assembly is configured to retract into the tailgate.
In some embodiments, the refuse packing assembly is further configured to move with the tailgate as the tailgate moves between the opened and closed positions.
In some embodiments, the refuse packing assembly further includes a rack retained in engagement with a pinion, a first end of the rack being rotationally coupled with the tailgate, a second end of the rack being received in a sleeve, the sleeve being rotationally coupled with the packer panel, wherein rotation of the pinion causes the packer panel to extend and retract out of and into the tailgate.
In some embodiments, the refuse vehicle further includes an electric motor coupled to the sleeve and configured to drive the pinion.
In some embodiments, the refuse packing assembly includes at least first and second linear actuators rotationally coupled with a packer panel; and the packer panel is configured to be rotated to a horizontal orientation that is adjacent to the tailgate when the tailgate is in the opened position.
In some embodiments, the packer panel is configured to be rotated to the horizontal orientation by at least partially retracting the first linear actuator and at least partially extending the second linear actuator.
In some embodiments, an ejector panel is sized and shaped to translate below the packer panel when the ejector panel is in an extended position, and the packer panel is in the horizontal orientation.
In some embodiments, the tailgate is configured to rotate about a pivot axis between the closed position and the open position; and the rear loading assembly is configured to lift the refuse container over the pivot axis.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
For a more complete understanding of the disclosed subject matter, and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
Rear loading refuse vehicles are disclosed. The disclosed vehicles include a vehicle chassis and a refuse vehicle body on the chassis. The body includes a hopper configured to receive refuse and a storage container configured to store compacted refuse. A tailgate is coupled to a rearward facing side of the body and is movable between closed and opened positions. A rear loading assembly is configured to (i) engage a refuse container at a rear side of the vehicle body, (ii) lift the refuse container over a top end of the tailgate, and (iii) rotate the refuse container above the hopper such that the refuse container is unloaded into the hopper. A refuse packing assembly is configured to transfer refuse from the hopper and compact said refuse in the storage container.
In certain embodiments, the rear loading assembly may include first and second lift arms rotatably coupled to corresponding first and second opposing lateral sides of the vehicle body. First and second lift arm actuators are configured to rotate the lift arms with respect to the vehicle body between a lower container engagement position and an upper container dump position. A pair of forks may be rotatably coupled to the lift arms and configured to rotate between fork engagement and dump positions via one or more additional actuators. In such vehicle embodiments, the hopper may be located at the front of the vehicle body and the vehicle may include an ejector panel configured to clear the hopper and compact refuse into a storage container at the rear of the vehicle body. The ejector may also be configured to eject the refuse when the tailgate is opened.
In certain other embodiments the rear loading assembly may be deployed on an external surface of the tailgate and may move with the tailgate as it is opened and closed. In other embodiments the rear loading assembly may be deployed on a back side of the vehicle body. In these embodiments, the rear loading assembly may be configured to lift a refuse container over a top end of the tailgate (e.g., over a pivot axis of the tailgate) and load the refuse into a hopper located at the rear of the vehicle body. A refuse packing assembly may be configured to extend towards the front of the vehicle body in order to clear the hopper and compact refuse in a storage container located at a front end of the vehicle body. Such embodiments may include distinct refuse packing and refuse ejecting assemblies with the ejecting assembly configured to eject refuse out the rear of the vehicle body when the tailgate is opened.
For example, in one embodiment the refuse packing assembly may be configured to retract into the tailgate and move with the tailgate as it is opened and closed. In such embodiments, retracting the refuse packing assembly and opening the tailgate moves the refuse packing assembly so that it doesn't obstruct extension of the ejector assembly. In another embodiment, the refuse packing assembly may be configured to rotate into a substantially horizontal orientation adjacent to the opened tailgate and the roof of the vehicle body so that it does not obstruct extension of the ejector assembly.
The disclosed embodiments may advantageously provide a rear loading refuse vehicle and/or refuse vehicle body. Such embodiments may advantageously provide for improved vehicle maneuverability and improved access to refuse containers maintained in tight spaces (e.g., in alleys and other restricted access ways). Moreover, such vehicle embodiments may have a more even weight distribution over the front and rear axles which may enable the vehicle to carry larger loads (particularly in electric vehicle or electric vehicle body embodiments). Moreover, the disclosed embodiments may provide for improved operator safety in that the refuse is not loaded over the vehicle cab as in a conventional front loader.
Vehicle body 110 further includes a rear loading assembly 150 configured to load refuse into the hopper 112 from the rear of the vehicle 100. It will be appreciated that the rear loading assembly 150 is configured to load the refuse up and over the tailgate 120 (rather than up and over the cab as in a conventional front loader). As noted above such loading may improve the safety of the loading operation as the refuse is no longer loaded over the cab and the vehicle operator. In the depicted embodiment, the rear loading assembly 150 includes first and second lift arms 152 deployed on laterally opposing sides of the body 110. The arms 152 are rotationally coupled (e.g., pinned) to the body 110 (or frame 105) as depicted at 154. The rear loading assembly 150 includes first and second lift arm actuators 172 (one on each side of the body in the depicted embodiment) configured to rotate the lift arms 152 between a first lower container engagement position (
In the depicted embodiment, the rear loading assembly further includes a pair of forks 160 rotationally coupled to the lift arms 152 (e.g., via shaft 162 which is rotationally coupled to and connects the lift arms 152). The forks 160 may be sized and shaped, for example, to engage any suitable container such as a dumpster or a carry can 190 (
The lift arm actuators 172 and the fork actuators 166 may include substantially any suitable actuators, for example, including hydraulic actuators (e.g., pistons) driven by a mechanical or electrical pump and electrically powered actuators powered via an electrical power source such as a battery or alternator. Electrically power actuators may be preferred in certain embodiments and may include a linear actuator such as a ball screw or a lead screw driven by an electric motor. It will be appreciated that the disclosed embodiments are not limited to any particular lift arm actuator and for actuator configuration.
With continued reference to
With continued reference to
As further depicted on
It will be appreciated that the ejector 130 is generally retracted towards the front of the vehicle 10 when collecting refuse into the hopper 112 via the rear loading assembly 150. For example, in the embodiments depicted on
With continued reference to
Turning now to
Upon engaging the container (such as container 292 or 294) it may be lifted up along the rails 255 and dumped (unloaded) into the hopper 212. For example, the container engagement assembly 160 may be configured to rotate with respect to the rails 255 and vehicle body 210 between engagement and dump positions. Such rotation may be actuated with an electrical motor and is intended to rotate an engaged container over the hopper 212 allowing the contents to be emptied therein. In other embodiments, the rails 255 may be vertically oriented at ground level (an along the tailgate 220) and then curve back over the hopper 212 at the upper end of the tailgate (i.e., the rails may have a candy cane configuration). Lifting the container along the rails tips the container over the top of the tailgate 220 allowing the contents to dump into the hopper 212.
As described above, example embodiments of vehicle 200 include a hopper 212 located in the rear of the body 210. In such embodiments, the vehicle may include distinct packing and ejecting mechanisms. For example, as described in more detail below the vehicle may include a packer that is configured to clear the hopper and pack refuse forward into the body (against an ejector). When the vehicle is full, the refuse may be unloaded via opening the tailgate and ejecting the load using an ejector that is distinct from the packer. Such an ejector may be configured similarly (or identically) to ejector 130 described above with respect to
Vehicle 300 includes a packing assembly 370 configured to extend and retract a packer panel 372 between a retracted position in the tailgate 320 (
In the depicted embodiment, the panel 372 is extended and retracted using an electrically actuated rack and pinion arrangement. A first end of the rack 374 is rotationally coupled (pinned) to an interior structure in the tailgate 320 (e.g., at an upper internal corner as depicted). A second end of the rack 374 engages a slide 375 (or channel) which is rotationally coupled to the panel 372 (e.g., at a lower end of the panel as depicted). A motor 376, gearbox 377, and pinion 378 are deployed on the slide 375. The pinion 378 is retained in engagement with the rack 374 (e.g., as depicted on
The packer panel 472 is generally located rearward of the hopper 412 in the loading position (at the rear of the body 410 adjacent or even partially internal to the tailgate 420 as depicted) with both actuators 475, 477 extended (
With continued reference to
In the depicted embodiment, the rear loading assembly further includes a fork assembly 560 including a pair of forks 562 rotationally coupled to a carriage 564, for example, via shaft 566. First and second fork actuators 568 may be pinned to the carriage 564 and the forks 562 and configured to rotate the forks with respect to the carriage 564 between container engagement (
With continued reference to
During vehicle operation, roof panel 525 may be translated in the forward direction as depicted on
It will be appreciated that the disclosed refuse vehicles or vehicle bodies may further include one or more rear mounted cameras (not shown in the figures) and/or other back-up assistance sensors, such as a radar sensor, configured to assist the vehicle operator during container engagement. For example, cameras and/or sensors may be deployed on a rear side of the vehicle body below the tailgate, on the vehicle chassis, on the rear loading refuse assembly components, and/or at any other suitable location on the vehicle. In desirable embodiments, one or more cameras may provide wide angled and other views of the forks and the area behind the vehicle. Camera output may be displayed on one or more monitors located in the cab for easy viewing by a vehicle operator. Vehicle camera operator display systems are well known to those of ordinary display.
Although embodiments of a rear loading refuse vehicle have been described in detail, it should be understood that various changes, substitutions and alternations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Patent Application No. 63/324,707, entitled “Rear Loading Refuse Vehicle,” filed Mar. 29, 2022, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63324707 | Mar 2022 | US |