The present disclosure concerns a rear outer discharge nozzle (RODN) for a gas turbine engine. In particular the RODN has a radial slit, or birdmouth, that can be formed in situ during assembly of the engine.
The rear outer discharge nozzle (RODN) is a transition part between the combustion liner and the high pressure nozzle guide vanes (HPNGVs) in a gas turbine engine. The RODN is conventionally assembled onto the high pressure (HP) turbine module using a process similar to the way in which a bicycle tyre is assembled onto a wheel rim. A radial slot or “birdmouth” in the RODN is gradually fitted into place, moving circumferentially around the RODN. Dis-assembly can be performed by reversing the process.
However, the conventional RODN design has, in a few known instances, become disengaged from the HPNGV. This can result in leakage of cooling air, by increasing the axial gap in front of the HPNGV platform. It can also cause the HPNGV outer chordal seal to lift creating further leakage of cooling.
Further, experienced assemblers and technique are required to ensure the RODN is not damaged or deformed during the assembly/dis-assembly process described above. In particular, the manual assembly process to accommodate the HPNGVs radial rails into the radial birdmouth, if done incorrectly, can cause the inner/outer radial birdmouths (i.e. the sides forming the radial slit of the birdmouth) to permanently deform. Even if the assembly is completed, the deformation of the radial birdmouth during operating conditions might lead to dis-engagement of HPNGVs radial rails. Dis-engagement leads to wear and cooling air leakages. Even if there is no leakage, wear is not repairable and so the entire RODN must be scrapped.
The present invention aims to mitigate these issues by providing a RODN design that mitigates against damage during assembly and which can minimise waste during repair.
According to a first aspect there is provided a rear outer discharge nozzle for a gas turbine engine, the rear outer discharge nozzle forming a loop around an axis and comprising one or more of: a first part; a second part wrapped around the first part; a radial slit, having first and second side walls; wherein the first part is shaped to provide the first side wall of the radial slit, and the second part is shaped to provide the second side wall of the radial slit; wherein the second part comprises a break, splitting the second part along the axial direction. By providing separate first and second parts, the second part can be assembled around the first part after the first part has been positioned in an engine. The break in the second part means it is not a complete loop, but a piece with two ends that can be joined together to form a loop around the first part. This allows the second part to be positioned as required, after the first part is already in situ in an engine. The separate first and second parts also mean that the parts can be replaced individually.
Optionally, the second part comprises fastening points either side of the break. These can attach the ends of the second part together, thereby fixing the second part in place, clamping it around the first part.
Optionally, the fastening points are attached to the second part, optionally by welding. Alternatively, the fastening points can be integrally formed with the second part.
Optionally, the second part is fastened to the first part, optionally by one or more bolts. This can fix the size of the radial slit.
Optionally the first and second part engage to inhibit angular rotation of the second part with respect to the first part around the axis. This can prevent wear of the two parts, and ensures that a good air flow can be maintained by avoiding the air holes through the RODN becoming blocked.
In one way of inhibiting angular rotation, the first part comprises a projection, and the second part comprises a slot that fits around the projection.
In another way of inhibiting angular rotation, the first part comprises a slot, and the second part comprises a projection that fits within the slot.
In another way of inhibiting angular rotation, the first part comprises a projection that fits within the break.
In another way of inhibiting angular rotation, an anti-rotation part is configured to inhibit angular rotation of the second part with respect to the first part around the axis. The first part can comprise an orifice and the second part comprise another orifice, and the anti-rotation part is a fastening element attached to the second part and passing through the orifice in the first part and the orifice in the second part. Additionally or alternatively, the first part can comprise a first slot, the second part can comprise a second slot aligned with the first slot, and wherein the anti-rotation part is a locking plate positioned within the first and second slot to thereby lock the relative positions of the first and second parts.
According to another aspect of the invention, there is provided a gas turbine engine comprising a rear outer discharge nozzle according to any one of the preceding arrangements.
According to another aspect of the invention, there is provided a method of assembling a gas turbine engine, the method comprising one or more of: positioning a first part of a rear outer discharge nozzle so as to form a first side wall of a radial slit around radial rails of high pressure nozzle guide vanes in the gas turbine engine; positioning a second part of a rear outer discharge nozzle to wrap around the first part and to form a second side wall of the radial slit; and fastening the first part to the second part, to thereby attach the rear outer discharge nozzle around the high pressure nozzle guide vanes.
According to another aspect of the invention, there is provided a gas turbine engine combustion arrangement comprising a combustion chamber, a rear outer discharge nozzle and an array of turbine nozzle guide vanes, the combustion chamber comprising an outer combustion liner, the outer combustion liner of the annular combustion chamber having a downstream end, the array of turbine nozzle guide vanes having outer platforms, the outer platforms of the turbine nozzle guide vanes having radial rails, the array of turbine nozzle guide vanes being located downstream of the combustion chamber, the rear outer discharge nozzle being located between the downstream end of the outer combustion liner of the combustion chamber and the array of turbine nozzle guide vanes, the rear outer discharge nozzle having an annular axially extending slot, the downstream end of the outer combustor liner of the combustion chamber locating in the annular axially extending slot in the rear outer discharge nozzle, the rear outer discharge nozzle having an annular radially extending slot, the annular radially extending slot having first and second side walls, the radial rails on the outer platforms of the turbine nozzle guide vanes locating in the annular radially extending slot in the rear outer discharge nozzle, the rear outer discharge nozzle forming a loop around an axis and comprising: a first part having the annular axially extending slot; a second part wrapped around the first part; and the first part is shaped to provide the first side wall of the annular radially extending slot, and the second part is shaped to provide the second side wall of the annular radially extending slot; wherein the second part comprises a break, splitting the second part along an axial direction such that the second part is not a complete loop, the second part has two ends separated by the break; and the second part is fastened to the first part.
The two ends of the second part may comprise fastening points and the fastening points of the second part are removably fastened together.
The second part may comprise two or more breaks splitting the second part along an axial direction into two or more pieces.
The skilled person will appreciate that except where mutually exclusive, a feature described in relation to any one of the above aspects may be applied mutatis mutandis to any other aspect. Furthermore except where mutually exclusive any feature described herein may be applied to any aspect and/or combined with any other feature described herein.
Embodiments will now be described by way of example only, with reference to the Figures, in which:
With reference to
The gas turbine engine 10 works in the conventional manner so that air entering the intake 12 is accelerated by the fan 13 to produce two air flows: a first air flow into the intermediate pressure compressor 14 and a second air flow which passes through a bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 14 compresses the air flow directed into it before delivering that air to the high pressure compressor 15 where further compression takes place.
The compressed air exhausted from the high-pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 17, 18, 19 before being exhausted through the nozzle 20 to provide additional propulsive thrust. The high 17, intermediate 18 and low 19 pressure turbines drive respectively the high pressure compressor 15, intermediate pressure compressor 14 and fan 13, each by suitable interconnecting shaft.
Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. By way of example such engines may have an alternative number of interconnecting shafts (e.g. two) and/or an alternative number of compressors and/or turbines. Further the engine may comprise a gearbox provided in the drive train from a turbine to a compressor and/or fan.
As mentioned above, the RODN 27 interfaces with the combustor liner 30 via an axial slot, also referred to as the axial birdmouth 275. This is conventionally formed as a single piece. The interface with the HPNGV 24 is via a birdmouth 280 with a radial slot. Conventionally, the sides of the slot are referred to as the outer radial birdmouth 282 and inner radial birdmouth 281 (“inner” and “outer” being with respect to the overall axial length of the RODN 27, with the outer radial birdmouth 282 being axially furthest from the axial birdmouth 275 provided at the opposite side of the RODN 27). The inner and outer birdmouths 281, 282 are conventionally formed by separate pieces that have been permanently joined during the construction of the RODN 27, but before it assembled to the rest of the gas turbine engine 10.
The axial birdmouth 275 interfaces with combustor liner 30 at the aft end of the RODN 27. It allows relative axial movement, accommodates combustor radial distortions during operation, damps vibration & locates the RODN 27 to the liner 30 aft during assembly. The axial birdmouth part 275 can be either forged or flash welded, for example. The axial slot of the birdmouth 275 can be machined and can then be heat treated.
The radial birdmouth 280, comprising the slit formed by inner and outer radial birdmouths 281, 282, locates the RODN 27 axially during running, and interfaces with the outer platform front rail of HPNGV 24. This allows free radial movement relative to the HPNGV 24, and thus allows unrestricted thermal growth of the HPNGVs 24. The outer and inner radial birdmouths 281, 282 are shaped from layers of sheet metal, which are conventionally flash welded to form continuous 360° parts. Both inner and outer radial birdmouths 281, 282 are conventionally fusion welded together and finally heat treated, before the RODN 27 assembled to the rest of the gas turbine engine 10.
As mentioned above, the large air holes 276, 277 in the layers of the RODN 27 allow uninterrupted flow of cooling air to the holes on the HPNGV 24 for controlling the radial traverse and cooling the HPNGV 24. These holes are formed as a first set of holes 276 passing through the layer of material forming the inner radial birdmouth 281 and a second set of holes 277 passing through the layer of material forming the outer radial birdmouth 282. The holes 276 and 277 align to form a set holes passing through the RODN 27. As an example, circular holes in the shape of a race track (i.e. with two substantially parallel sides and two substantially semi-circular ends) can be spaced circumferentially around the RODN 27 air holes. The holes can be produced using conventional machining techniques.
As already described, the RODN 27 is conventionally assembled onto the high pressure (HP) turbine module 17 using a process similar to the way in which a bicycle tyre is assembled onto a wheel rim, but this can lead to damage of the inner/outer radial birdmouths 281, 282.
The RODN 27 of
The RODN 27 of
The first part 271 also includes a forward outer ring layer 273, which is discussed in further detail below.
The different elements of the first part 271 may be permanently joined together, e.g. by welding, in the usual way.
The second part 272 is a layer of material that is shaped to provide the outer radial birdmouth 282, i.e. the layer forming the second sidewall of the radial slit of the radial birdmouth 280. The second part 272 is also provided with air-holes 277, corresponding to the air-holes 276 in the inner radial birdmouth layer. The second part 272 wraps around the first part 271, but is not permanently joined to the first part 271. That is, in contrast to a conventional construction in which the layer forming the outer radial birdmouth 282 would be welded to the layer forming the inner radial birdmouth 281, there is no such welding in the arrangement of
One element of such fastening, as shown in
Although not shown in
In other words, in this procedure, the radial birdmouth 280 is constructed in situ, around the HPNGV 24 radial rails, rather than being formed prior to the assembly to the HPNGV 24 radial rails. The in situ construction reduces the possibility of damaging the birdmouth 280, compared to the conventional design, because it is not necessary to perform the conventional construction procedure discussed above, which can put stress on the HPNGV 24 radial rails and the inner and outer birdmouths 281, 282.
Another advantage of the multi-part approach to the design of the RODN 27 is that it provides an option for increasing the length of the radial birdmouth 280 that fits over the HPNGV 24 radial rails. Previous assembly techniques limit the overlap that can be present between the radial birdmouth 280 and the HPNGV 24 radial rails, because increasing the overlap means it becomes impossible to assemble the RODN 27 around the HPNGV 24 radial rails with the conventional technique. In the presently described approach, the radial birdmouth 280 is formed around the HPNGV radial rails as the second part 272 is fixed around the first part 271, and therefore the height of the radial birdmouth 280 can be increased. This in turn mitigates against RODN 27 disengagement.
As shown in
In
An alternative approach is shown in
As shown in the perspective view
An advantage of the second part 272 being formed as a single piece (i.e. only having one break 290) is that there are fewer pieces to install, which can lead to simpler and quicker assembly. Alternatively, an advantage of having multiple pieces forming the second part 272 is that the pieces may undergo less deformation as they are positioned (as it may still be necessary to flex a single-piece second part 272 as it is wrapped around the first part 271—however, even in that case, the inner radial birdmouth undergoes no deformation).
In the
The projection 341 and slot 342 arrangement illustrated in
As shown in
By aligning the slot 344 in the second part 272 with the slot 343 in the first part 271, an anti-rotation blocking plate can be positioned that passes through both slots 343, 344. This is illustrated in
As an alternative to providing an entirely separate locking element, as in the arrangement of
It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
Number | Date | Country | Kind |
---|---|---|---|
201811008206 | Mar 2018 | IN | national |