Patent Grant
6857497
The present application claims priority under 35 USC 119 to Japanese Patent Application Nos. 2002-264150 filed on Sep. 10, 2002 the entire contents thereof are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an improvement of a rear structure of a motorcycle.
2. Description of the Background Art
In a motorcycle, a rear structure in which a muffler and a rear fender are disposed on the rear portion of a vehicle body is known, for example, as set forth in Japanese Patent No. 2723311 at page 2-4, FIGS. 1, 3 and 5.
According to Japanese Patent No. 2723311, a rear structure of a motorcycle is disclosed wherein, a front wheel, an engine, and a rear wheel are disposed on a vehicle body in this order from the front toward the rear with an exhaust pipe extending rearwardly from the engine. A muffler is provided at the rear end of the exhaust pipe, the muffler is disposed on the rear portion of a vehicle body frame between the left and the right seat rails so as to project upwardly from the seat rail. A rearwardly rising rear fender is disposed between the muffler and the rear wheel, and the muffler is embraced by the rear fender and a rear cowl.
However, in the motorcycle in the related art, the muffler is disposed so as to project upwardly from the seat rail to a large extent, and thus the space on the muffler cannot be utilized effectively. That is, it is impossible to provide the seat above the muffler or to put luggage thereon. In order to do so, the seat rail must extend rearwardly of the vehicle body. However, this causes an increase in the size of the motorcycle, which is not preferable.
Accordingly, an object of the present invention is to provide a technology which enables the easy arrangement of a muffler or a rear fender without an increase in the size of a motorcycle.
In order to achieve the object described above, in a motorcycle including a front wheel, an engine, and a rear wheel disposed on a vehicle body in this order from the front, an exhaust pipe extends rearwardly from the engine, and a muffler is provided at the rear end of the exhaust pipe. A rear structure of the motorcycle is provided wherein the muffler is disposed on the rear portion of a vehicle body frame between left and right rear frames above the rear wheel. Stays extend downwardly from the left and the right rear frames with a rear fender disposed below the muffler and being attached to the stays. The muffler is tapered from the upper portion toward the lower portion when viewed from the rear.
Since the muffler is disposed between the left and the right rear frames above the rear wheel, the left and the right stays extend downwardly from the left and the right rear frames with the rear fender disposed below the muffler and being attached to the stays. The muffler is formed to be tapered from the upper portion toward the lower portion when viewed from the rear. The shape of the muffler can be adapted to the shape of the rear portion of the vehicle body.
Therefore, the muffler and the rear fender can easily be arranged. Even through the muffler is disposed between the left and the right rear frames and the rear fender is disposed below the muffler, it is possible to provide a seat on the left and the right rear frames that allows individuals to sit thereon or to permit luggage to be loaded thereon. Furthermore, the size and weight of the motorcycle may be reduced and the appearance may be improved.
The present invention provides for left and the right rear frames that include a seat, which is wider than the muffler, at a level higher than the muffler.
Since the seat is provided at the level higher than the muffler and is adapted to be wider than the muffler, the wide seat can shield hot air from the muffler. Therefore, hot air can further be prevented from reaching an occupant.
The present invention provides a rear fender including a bracket and a lamp for mounting a number plate.
Since the number plate and the lamp are provided on the rear fender, the lamp can be arranged at a position that is optimal for illuminating the number plate. Therefore, visibility of the number on the number plate is increased.
The present invention provides the left and the right rear frames that include a lamp that is different from the lamp mounted on the rear fender at a position higher than the muffler.
Since the lamps are provided on the rear portion of the vehicle body separately above and below the muffler, the size of each lamp may be reduced.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
Referring now to attached drawings, an embodiment of the present invention will be described below. Terms such as “front,” “rear,” “left,” “right,” “up” and “down” refer to the direction as viewed by a driver.
The vehicle body 11 includes the vehicle body frame 20 and the seat rail 40. The seat rail 40 is a rear frame supporting the front and rear seats 51, 52. A driver can sit on the front seat 51 and a fellow passenger can sit on the rear seat 52.
The exhaust pipe 54 is a metal pipe starting from the exhaust port provided on the front portion of the engine 53, passing under the engine 53, extending rearward of the vehicle body frame 20, and from the rear end thereof, extending upwardly along the vehicle body frame 20, and from the upper end thereof, extending along the seat rail 40 to the muffler 55. A heat shielding pipe 61 is provided for covering the exhaust pipe 54. A heat shielding plate 61 is provided for covering the upper portion of the muffler 55. A protector 67 is provided for covering the left and the right rear portions of the muffler 55. The protector 67 is a protecting plate mounted to a stay 81 for mounting a rear fender 82.
As described above, in the motorcycle 10, the front wheel 32, the engine 53, and the rear wheel 57 are mounted from the front to the rear in this order on the vehicle body 11, the exhaust pipe 54 extends rearwardly from the engine 53 with the muffler 55 is attached at the rear end of the exhaust pipe 54. The muffler 55 is disposed on the rear portion of the vehicle body frame 20 between the left and the right seat rails of the seat rail 40 above the rear wheel 57.
In
Part or all these frame components are formed by metal casting.
The down frames 24, 24 include left and right through holes 24a, 24a at the front portions thereof so as to communicate the inside and the outside. Air intake pipes 66, 66 shown by imaginary lines can be inserted through these through holes 24a, 24a. The air intake pipes 66, 66 connect air vents 58a, 58a formed on the front portion of the cowl 58 and the air intake ports 35a, 35a of the air chamber 35. Alternatively, the through holes 24a, 24a may be utilized as parts of the air intake pipes 66, 66.
The vehicle body frame 20 includes left and right brackets 26, 26 extending upwardly from the rear upper portions of the left and the right main frames 22, 22. The left and the right brackets 26, 26 are supporting members including fuel tank supporting portions 27, 27 on the front portions thereof and seat rail mounting portions 28, 28 on the rear portions thereof. By mounting the seat rail 40 to the seat rail mounting portions 28, 28 via bolts 29, the seat rail 40 can be extended rearwardly from the upper rear portion of the vehicle body frame 20. The fuel tank supporting portions 27, 27 are through holes pierced laterally of the vehicle.
The rear rail 40 includes a left seat rail 40L and a right seat rail 40R divided along the centerline CL of the vehicle extending along the longitudinal direction. Three cross members, that is, a upper front cross member 47, a lower front cross member 48, and a rear cross member 49, are disposed in this order from the front to the rear across the left and the right seat rails 40L, 40R.
The left and the right seat rails 40L, 40R, are constructed of left and right halves each having substantially flat upper and lower surfaces, that are formed by casting. In other words, the surfaces extending laterally of the vehicle (upper and lower surfaces) are substantially flat for enabling fabrication with a split mold, which can be divided laterally of the vehicle, when being molded.
Such left and right seat rails 40L, 40R includes rail mounting portions 41 at the front end (left side of the drawing), fuel tank supporting portions 42, 42 being formed behind the rail mounting portions 41, upper front coupling parts 43, 43 and lower front coupling parts 44, 44 are formed behind the fuel tank supporting portions 42, 42, with rear coupling portions 45, 45 formed behind the front lower coupling portions 44, 44. Extensions 46, 46 extend from the rear ends (right side of the drawing) toward the centerline CL of the vehicle extending along the longitudinal of the vehicle. Flanges 46a, 46a are provided for mating the extremities thereof with respect to each other, all of which are formed integrally.
The fuel tank supporting portions 42, 42 are through holes formed so as to pierce in the lateral direction of the vehicle.
The left and the right seat rails 40L, 40R are combined with each other by the steps of (1) superimposing the upper front cross member 47 on the upper front coupling parts 43, 43 from above so as to extend across therebetween and securing by securing members B1 such as bolts, (2) sandwiching the both ends of the lower front cross member 48 with the lower front coupling parts 44, 44 and securing with securing members B2 such as bolts, (3) superimposing the rear cross member 49 on the rear coupling parts 45, 45 from above and securing by securing members B3 such as bolts, and (4) mating the flanges 46a, 46a and securing them with securing members B4 such as bolts.
In this manner, the seat rail 40 is a casting having a substantially flat upper surface, including at least one cross member 47-49, and the cross member 47-49 can be mounted by securing member B1-B4 such as bolts after assembly.
As shown in
The key cylinder 74 is a member for opening and closing a seat locking mechanism 90 for detachably engaging the rear seat 52 (See
In this manner, since the space Sp on the side opposite from the exhaust pipe 54 is effectively utilized for arranging on-vehicle components 72, 74, a heat effect from the exhaust pipe 54 can be minimized. Therefore, the on-vehicle components 72, 74 can be mounted on the motorcycle 10 more easily. In addition, increase in size of the motorcycle 10 can be avoided.
More specifically, an electric component storing box 71 disposed in the space Sp below the front seat 51 is attached to the seat rail 40, the battery 72 is store in the electric component storing box 71, which is open on top. Subsequently, a stay 73 is attached to the front lower portion of the electric component storing box 71, and the key cylinder 74 is attached to the stay 73.
A space for arranging the key cylinder 74 can easily be secured at a position that is less affected by heat from the exhaust pipe 54.
Furthermore, the battery 72 can be embraced by the electric component storing box 71, and the key cylinder 74 can be embraced by the stay 73, which contributes to elimination of heat effect from the exhaust pipe 54.
The cowl 58 shown in
Therefore, it is not necessary to provide a check hole for checking the liquid level in the reserve tank 77 for the rear brake additionally on the cowl 58. In addition, since the reserve tank 77 for the rear brake is disposed in the cowl 58, the appearance of the motorcycle 10 is improved.
More specifically, the muffler 55 extends rearwardly with respect to the rear ends of the left and the right seat rails 40L, 40R. The left and the right stays 81, 81 are secured to the rear ends of the left and the right seat rails 40L, 40R with bolts and extend rearwardly and downwardly to the position below the rear portion of the muffler 55. The upper left and right portions of the rear fender 82 are secured to the extremities of the stays 81, 81 with bolts or the like.
The rear fender 82 is a member disposed below the muffler 55 and extend rearwardly and downwardly, and is provided with a bracket 83 at the lower rear portion with a license plate lamp 85 or number plate lamp 85 on the upper rear portion thereof. The bracket 83 is a member for securing a number plate 84. The license plate lamp 85 is an illumination lamp for illuminating the number plate 84.
Since the number plate 84 and the license plate lamp 85 may be provided on the rear fender 82, the license plate lamp 85 can be disposed at the optimal position for illuminating the number plate 84. Therefore, the visibility of the number on the number plat 84 can be improved.
The left and the right stays 81, 81 are further provided with left and right rear blinkers 86, 86 (See FIG. 9).
The seat rail 40 (left and right seat rails 40L, 40R) is provided with a tail lamp 87 at the level higher than the muffler 55. The tail lamp 87 is constructed of a light-emitting diode (LED) which is small and has a relatively high heat endurance property. Therefore, the tail lamp 87 can be disposed in the vicinity of the muffler 55.
In this manner, since the lamps 85 and 87 are provided on the rear portion of the vehicle body separately above and below the muffler 55, the size of each lamp 85, 87 may be reduced by providing the lamp 87 other than the lamp 85 provided onto the rear fender 82 at the level higher than the muffler 55 to the left and right seat rails 40L and 40R.
A muffler hanger 88 is provided for supporting the muffler 55.
In order to improve the appearance and reduce the weight of the motorcycle 10, the portion around the left and the right stays 81, 81 and the portion around the rear fender 82 are reduced in size so as to be adapted to the shape of the rear portion of the vehicle body, as shown in FIG. 9. More specifically, the width of the upper mounting portion of the rear fender 82, that is, of the portion to be mounted to the left and the right stays 81, 81 the dimension in the lateral direction, is set to the same as or smaller than the width of the upper portion 55a of the muffler 55. Therefore, considering the appearance, the left and the right stays 81, 81 are bent so that the distance between the stays 81, 81 are reduced as they extend rearwardly.
On the other hand, the muffler 55 is formed into a substantially tapered shape tapered from the upper portion 55a toward the lower portion 55b, when viewed from the rear as shown in FIG. 9. The tapering angle must simply be adapted to the angle formed by the stays 81, 81 approaching toward each other.
In this arrangement, a gap formed between the left and the right seat rails 40L, 40R, the left and the right stays 81, 81 and the rear fender 82 and the muffler 55 may be evenly set. Since the gap is even, the left and the right seat rails 40L, 40R, the left and the right stays 81, 81, and the rear fender 82 are prevented from locally getting hot due to hot air from the muffler 55.
Furthermore, since the muffler 55 can be formed into a substantially tapered shape tapering from the upper portion toward the lower portion according to the shape of the left and the right seat rails 40L, 40R, the left and the right stays 81, 81, and the rear fender 82, the muffler 55 can be arranged easily. In addition, since the muffler 55 is formed into a substantially tapered shape tapering from the upper portion 55a toward the lower portion 55b, the capacity of the muffler 55 (volume of the expansion chamber) can be sufficiently secured.
As a matter of course, the width of the muffler 55 or the distance between the stays 81, 81 are smaller than the width of the rear cowl portion of the cowl 58 shown by imaginary lines. Therefore, the appearance of the motorcycle 10 is improved.
As is clear from the description above, since the muffler 55 is disposed between the left and the right seat rails 40L, 40R (the left and the right rear frames 40L, 40R) below the upper end of the left and the right seat rails 40L, 40R and above the rear wheel 57 (See FIG. 1), the stays 81, 81 extend downwardly from the left and the right seat rails 40L, 40R. The rear fender 82, disposed below the muffler 55, is attached to the stays 81, 81, and the muffler 55 is formed into a substantially tapered shape tapering from the upper portion 55a toward the lower portion 55b when viewed from the rear, the shape of the muffler 55 can be adapted to the rear portion of the vehicle body.
Therefore, the muffler 55 and the rear fender 82 can be arrange easily, even though the muffler 55 is disposed between the left and the right seat rails 40L, 40R and the rear fender 82 is disposed below the muffler 55, the rear cross member 49 can be disposed across the left and the right seat rails 40L, 40R, so that the rear seat 52 is provided thereon for allowing individuals to sit thereon or luggage to be loaded thereon. Furthermore, the size and weight of the motorcycle 10 may be reduced and the appearance may be improved.
As shown in
In addition, the seat locking mechanism 90, seat locking member 90, for locking the front portion of the rear seat 52 is provided on the rear cross member 49.
By hooking the rear seat 52 on the rear end of the hook plate 68, the rear end portion of the rear seat 52 can be removably attached to the seat rail 40 with the hook plate 68.
As described above, the rear seat 52 provided on the left and the right seat rails 40L 40R is disposed at a level higher than the muffler 55, and the width is wider than the muffler 55 (See FIG. 9). Therefore, the wide rear seat 52 can shield hot air from the muffler 55. Consequently, hot air is further prevented from climbing toward the occupant.
The left and the right stays 81, 81 are relatively wide plate members passing laterally on outer sides with respect to the muffler 55, and facing their flat planes in the lateral direction. The distance between the left and the right stays 81, 81, dimension in the lateral direction, is smaller than the width of the rear cowl portion of the cowl 58 indicated by imaginary lines. Therefore, the stays 81, 81 can serve as heat shielding members.
As shown in
The seat locking mechanism 90 is a seat catch unit for locking an angular U-shaped striker 91 opened upward, which is suspended from under the front portion of the rear seat 52 (See FIG. 8). Such seat locking mechanism 90 includes a frame portion 92 attached to the rear cross member 49, a hook 93 and an engaging member 94 attached to the frame portion 92 so as to be capable of a lateral swinging movement, and a tension spring 95 extends between the hook 93 and the engaging member 94.
The hook 93 is a locking member for locking the striker 91. The engaging member 94 is a lock holding member for engaging the hook 93 in order to maintain the locked state between the hook 93 and the striker 91. The tension spring 95 is a resilient member for springing back for maintaining engagement between the hook 93 and the engaging member 94.
The engaging member 94 and the key cylinder 74 are connected by a wire cable 96. By unlocking the key cylinder 74, the engaging member 94 and the hook 93 can be unlocked via the wire cable 96.
Referring now to
The rear portion of the front seat 51 may be attached to the left and the right seat rails 40L, 40R by passing bolts B6 (See
As shown in
In other words, the heat shielding plate 62 and the hook plate 68 are superimposed on the seat rail 40 and secured thereto with a bolt, and the heat shielding plate 62 and the rear cross member 49 are superimposed on the seat rail 40 and secured thereto with a bolt.
Therefore, the heat shielding plate 62, the hook plate 68, the rear cross member 49 can be assembled to the seat rail 40 by a simple operation, and thus assemblability is improved.
Referring to
On the other hand, the cross members 47-49 are only provided with the seat locking member 90, the shape may be simplified. Therefore, it may be formed of a press mold or the like having a simple structure, to be easily manufactured.
In this manner since the left and the right halves of the seat rails 40L, 40R and the cross members 47-49, which can easily be manufactured, are combined and integrated by the fastening members, the seat rail 40 may be easily manufactured.
Furthermore, since the seat rail 40 is constructed of the laterally divided left and right seat rails 40L, 40R, the left and the right seat rails 40L, 40R can be molded with a laterally dividable mold. Therefore, molding is further facilitated.
In the embodiment described above, it is also possible to connect the rear portion of the exhaust pipe 54 to the muffler 55 after being disposed near the left rear frame 40L for securing the space Sp for arranging the on-vehicle components 72, 74, between the rear portion of the exhaust pipe 54 and the right rear frame 40R.
The on-vehicle component is not limited to the battery 72 or the key cylinder 74.
With the arrangement describe above, the present invention brings out the following advantages.
According to the present invention, since the muffler is disposed between the left and the right rear frames above the rear wheel, the left and the right stays extend downwardly from the left and the right rear frames and the rear fender disposed below the muffler is attached to the stays. The muffler is formed to be tapered from the upper portion toward the lower portion when viewed from the rear. The shape of the muffler can be adapted to the shape of the rear portion of the vehicle body.
Therefore, the muffler and the rear fender can be easily arranged. Even though the muffler is disposed between the left and the right rear frames, and the rear fender is disposed below the muffler, it is possible to provide a seat on the left and the right rear frames to allow individuals to sit thereon or for luggage to be loaded thereon. Furthermore, the size and weight of the motorcycle may be reduced and the appearance may be improved.
According to the present invention, since the seat provided at the level higher than the muffler is adapted to be wider than the muffler, the wide seat can shield hot air from the muffler. Therefore, hot air can further be prevented from reaching up towards the occupant.
According to the present invention, since the number plate and the lamp are provided on the rear fender, the lamp can be arranged to the position optimal for illuminating the number plate. Therefore, visibility of the number on the number plate is increased.
According to the present invention, the left and the right rear frames comprise a lamp different from the lamp mounted on the rear fender at a position higher than the muffler. Therefore, since the lamps are provided on the rear portion of the vehicle body separately above and below the muffler, the size of each lamp may be reduced.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2002-264150 | Sep 2002 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6745863 | Tsukui et al. | Jun 2004 | B2 |
| Number | Date | Country |
|---|---|---|
| 3-134216 | Jun 1991 | JP |
| 10-95379 | Apr 1998 | JP |
| 2001-107726 | Apr 2001 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040108160 A1 | Jun 2004 | US |
