This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2014-023931, filed on Feb. 11, 2014, the entire contents of which are incorporated herein by reference.
The present invention relates to a rearward movement preventing device of pedal device for vehicle which suppresses that, when a dash panel is moved rearward to a driver's seat side, a tread portion of an operation pedal prevents movement to the driver's seat side.
A rearward movement preventing device of pedal device for vehicle, the pedal device for vehicle including (a) a pedal bracket arranged to a dash panel, (b) an operation pedal pivotally disposed on said pedal bracket about an axis of a first supporting shaft, wherein a tread portion provided in a lower-end portion of the operation pedal is trod towards a front side of a vehicle as a tread operation of the operation pedal; and (c) an intermediate lever pivotally disposed on the pedal bracket about an axis of an second supporting shaft parallel to the first supporting shaft as well as connected to the operation pedal through a connecting link, wherein the intermediate lever displaces a predetermined output member to the vehicle front side by mechanically pivoting in an output direction in conjunction with said tread operation of the operation pedal, and (d) the rearward movement preventing device adapted to prevent the tread portion of the operation pedal from moving rearward to said driver's seat side when the dash panel is displaced rearward to the driver's seat side is known (cf. Patent Literature 1).
In addition, a rearward movement preventing member 124 is provided on the vehicle body member 122 mentioned above. When a projection 126 of the intermediate lever 118 is contacted to the rearward movement preventing member 124 based on the difference between a rearward movement amount of the dash panel 102, L1 and that of the vehicle body member 122, L2 (L1>L2) in the vehicle collision, as shown by Arrow A in
Patent Document 1: Japanese Laid-open Patent Publication No. 2012-008698A1
However, this conventional rearward movement preventing device of pedal device for vehicle has been provided based on the fact that the output member 116 is pivoted relatively in the output direction during pressing it to the vehicle front side by contacting the intermediate lever 118 to the rearward movement preventing member 124. Thus, if the output member 116 can not be pushed into the brake booster 120 such as due to the deformation of each component in the collision, the intermediate lever 118 can not be pivoted in the output direction, so that the rearward movement preventing effect which suppresses the rearward movement of the tread portion 108 by pivoting the operating pedal 110 in the direction of tread operation may be not obtained appropriately.
The present invention is made based on the above background and directs to enable to obtain appropriately the rearward movement preventing effect which suppresses the rearward movement of the tread portion by pivoting the operating pedal in the direction of tread operation, even if the intermediate lever can not be pivoted in the output direction such as because the output member can not be pushed in.
To achieve the above object, according to the first invention, a rearward movement preventing device of pedal device for vehicle that includes (a) a pedal bracket arranged to a dash panel, (b) an operation pedal pivotally disposed on said pedal bracket about an axis of a first supporting shaft, wherein a a tread portion provided in a lower-end portion of the operation pedal is trod towards a front side of a vehicle as a tread operation of the operation pedal; and (c) an intermediate lever pivotally disposed on the pedal bracket about an axis of an second supporting shaft parallel to the first supporting shaft as well as connected to the operation pedal through a connecting link, is characterized in that the intermediate lever displaces a predetermined output member to the vehicle front side by mechanically pivoting in an output direction in conjunction with said tread operation of the operation pedal, (d) the rearward movement preventing device adapted to prevent the tread portion of the operation pedal from moving rearward to said driver's seat side when the dash panel is displaced rearward to the driver's seat side, (e) the intermediate lever comprises a separating structure which mechanically separates an output connecting part connected to the output member from a lever body portion which is supported by the second supporting shaft as well as to which the connecting link is connected, and (f) a stopper portion is provided on an rearward movement preventing member supported by a vehicle body member closer to the driver's seat side than the dash panel, the stopper portion suppressing a rearward movement of said lever body portion by contacting the stopper portion to the lever body portion as said dash panel is moved rearward so as to separate the output connecting part by the separating structure, as well as pivoting said lever body portion relatively in the output direction and pivoting the operating pedal in a direction of the tread operation through the connecting link.
It should be noted that the abovementioned vehicle body member provided on closer to the driver's seat side than the dash panel. The vehicle body member includes an instrument panel reinforcement (a reinforcement member for the instrument panel), a cowl bracket or the like, and in general has less possibility to displace to the driver's seat side, i.e. the vehicle rear side, or less deformation amount comparing to the dash panel, when the great amount of load is input from the vehicle front side, such as in the collision. The present invention relates to the technique to suppress the retraction of the tread portion of the operating pedal based on the difference between the amounts of rearward movement.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention.
The present invention is suitably applied to a vehicle pedal device in which an output member is disposed in such a way to project from a dash panel into a cabin and pivotally connected to an intermediate lever, such as a brake pedal device for a service brake in which an operating rod of a brake booster in an oil brake is connected as an output member to the intermediate lever, for example Although a single pedal bracket may be simply fixed to the dash panel, it is desirable to attach pedal brackets across the dash panel and a vehicle body member closer to the driver's seat side than the dash panel. Two pedal brackets fixed to each of the dash panel and the vehicle body member may be integrally connected with each other by overlapping and jointing their portions on which a first supporting shaft and/or a second supporting shaft are disposed with each other.
The intermediate lever is disposed in a vertical direction for example, as well as pivotally disposed on the pedal bracket at its middle portion or lower end in the vertical direction so as to be connected to the output member at its upper portion to press to a vehicle front side. Although the intermediate lever is disposed closer to the vehicle front side than an operating pedal for example, the various aspects may be possible such as in which the intermediate lever is disposed above the operating pedal. Although this intermediate lever is contacted to a stopper portion provided on an rearward movement preventing member by substantially translating to a vehicle rear side with the bracket, for example as the dash panel is displaced rearward, the same is also true in the case where the intermediate lever is pivoted about the second supporting shaft through the output member in an opposing direction to the output direction. The behavior of the intermediate lever varies depending on the deformation manner of the pedal bracket or the like in the vehicle collision.
As a separating structure which separates an output connecting part from a lever body portion of the intermediate lever, the output connecting part and the lever body portion are provided independently for example, and configured to be coupled with each other by any coupling member to integrally pivot about an axis of the second supporting shaft. As the coupling member, for example, a bolt, a rivet or the like is suitably used, and the output connecting part is separated by fracturing the coupling member. Without using the coupling member, any weak portion such as a V-groove, a perforation and a slit, a cutout may be provided on the integrally configured intermediate lever to separate the output connecting part therefrom. Further, the various aspects may be possible such as in which, although friction materials or the like is employed as the coupling member mentioned above and in general the lever body portion and the output connecting part are integrally pivoted about the second supporting shaft, when the lever body portion is contacted to the stopper portion, the relative displacement such as the relative pivot movement is allowed against the friction force.
As the rearward movement preventing member, the pedal bracket which supports the first supporting shaft by being integrally fixed to the vehicle body member, the rearward movement preventing lever which is pivotally disposed about the first supporting shaft as well as suppresses the pivot movement to the vehicle rear side by contacting its tip portion to the vehicle body member and the like are suitably used. The various aspects may be possible such as in which the rearward movement preventing member is integrally fixed to vehicle body member simply. In the third invention, although the stopper portion is provided on the middle part of the rearward movement preventing member, it is desirable to provide the stopper portion closer to the first supporting shaft than the locking portion with the vehicle body member, so as to obtain the greater amplification effect. Although the stopper portion according to the fourth invention is provided with any recess such as a recessed groove, the recess does not necessarily need when the other invention is implemented.
An example of the present invention will be described below in detail with reference to the drawings.
On the first pedal bracket 14, also an intermediate lever 26 is pivotally disposed closer to the vehicle front side than the operating pedal 18 about a second supporting shaft 24 parallel to the first supporting shaft 20. The intermediate lever 26 is pivotally supported at its lower end about an axis of the second supporting shaft 24 with extending upward, and is connected to the operating pedal 18 through a connecting link 28 at its middle portion in the vertical direction. The connecting link 28 is relatively pivotally connected to the operating pedal 18 and the intermediate lever 26 at its opposing ends through a first connecting pin 40 and a second connecting pin 42 which are parallel to the first supporting shaft 20, respectively. An operating rod 32 of a brake booster 30 is connected to an upper end of the intermediate lever 26. The intermediate lever 26 presses the operating rod 32 forward by pivoting mechanically through the connecting link 28 in the counterclockwise direction (the output direction) relative to the second supporting shaft 24 in conjunction with the tread operation of the operating pedal 18, resulting in generating the braking force. The brake booster 30 is integrally fixed on the engine compartment side of the dash panel 12 and the operating rod 32 is disposed in such a way to project from the dash panel 12 into the cabin. The operating rod 32 corresponds to the output member.
A second pedal bracket 36 is integrally fixed to an instrument panel reinforcement 34 positioned closer to the driver's seat side than the dash panel 12. The second pedal bracket 36 is overlapped and jointed to the first pedal bracket 14 at the opposing sides of the first supporting shaft 20 by a bolt or the like, and the second pedal bracket 36 and the first pedal bracket 14 are integrally connected to support with each other. This results to ensure the predetermined strength or rigidity necessary for the pedal brackets. The instrument panel reinforcement 34 corresponds to the vehicle body member and in general has less possibility to displace to the driver's seat side, i.e. the vehicle rear side or less deformation amount comparing to the dash panel 12, when the great amount of load is inputted from the vehicle front side, such as in the collision.
The intermediate lever 26 is provided with a lever main body 50 pivotally supported by the second supporting shaft 24 and an output connecting member 52 to which the operating rod 32 is connected through a clevis, which are provided independently and overlapped and integrally coupled at an upper end of the lever main body 50 and a lower end of the output connecting member 52 by a plurality of fastener members 54 including bolts and nuts. The connecting link 28 is connected to the lever main body 50. Each of the fastener members 54 corresponds to the coupling member. In the regular braking operation, the lever main body 50 and the output connecting member 52 press the operating rod 32 to the vehicle front side by integrally pivoting about the second supporting shaft 24, but such as in the vehicle collision, upon applying a predetermined shearing load between the lever main body 50 and the output connecting member 52, the fastener members 54 are adapted to fracture so as to mechanically cut away the output connecting member 52 from the lever main body 50. That is, the intermediate lever 26 comprises the separating structure which allows the output connecting member 52 to be mechanically separated from the lever main body 50. The lever main body 50 corresponds to the lever body portion and the output connecting member 52 corresponds to the output connecting part.
On the other hand, a rearward movement preventing lever 56 is pivotally disposed on the first supporting shaft 20. The rearward movement preventing lever 56 is pivotally supported at its lower end about the axis of the first supporting shaft 20 and held in the state in which the rearward movement preventing lever 56 can not pivot additionally in the clockwise direction, i.e. to the vehicle rear side by contacting its upper end directly or indirectly to the instrument panel reinforcement 34. The upper end may be fixed to the instrument panel reinforcement 34 or the second pedal bracket 36, as needed. This upper end corresponds to the locking portion. In addition, when the dash panel 12 is displaced rearward to the driver's seat side such as in the vehicle collision, and accordingly the first supporting shaft 20 and the second supporting shaft 24 are displaced rearward through the first pedal bracket 14 as shown in
The rearward movement preventing lever 56 mentioned above corresponds to the rearward movement preventing member and has a stopper portion 58 which contacts around an upper end of the lever main body 50 as the dash panel 12 is displaced rearward to the driver's seat side such as in the vehicle collision. In addition, when the lever main body 50 is relatively contacted to the stopper portion 58 in this way, any additional rearward movement of the lever main body 50 is suppressed and in the case where the operating rod 32 can not be displaced relatively to the vehicle front side, the excessive shearing stress affects the fastener members 54 to be fractured, so that the output connecting member 52 is separated from the lever main body 50 as shown in
Thereafter, when the dash panel 12 is further displaced rearward to the driver's seat side, and the first supporting shaft 20 and the second supporting shaft 24 are further displaced rearward through the first pedal bracket 14 as shown in
It should be noted that even if a rearward movement amount of the first supporting shaft 20 supported by both of the first pedal bracket 14 and the second pedal bracket 36 is less than that of the second supporting shaft 24, the operation and effect equivalent to
As described above, in the brake pedal device 10 of this example, the intermediate lever 26 comprises the separating structure, and the output connecting member 52 connected to the operating rod 32 can be separated from the lever main body 50. Therefore, when the rearward movement of the lever main body 50 is suppressed by contacting the lever main body 50 to the stopper portion 58 provided on the rearward movement preventing lever 56 as the dash panel 12 is displaced rearward such as in the vehicle collision, in the case where the operating rod 32 can not be displaced relatively to the vehicle front side, the fastener members 54 are fractured so that the output connecting member 52 is separated from the lever main body 50, and only the lever main body 50 is pivoted relatively in the output direction. On the other hand, in the case where the operating rod 32 can be displaced relatively to the vehicle front side, the output connecting member 52 is not separated and the intermediate lever 26 is still pivoted relatively in the output direction. That is, regardless whether or not the operating rod 32 can be displaced relatively to the vehicle front side, at least the lever main body 50 of the intermediate lever 26 is pivoted relatively in the output direction, and the operating pedal 18 connected to the lever main body 50 through the connecting link 28 is pivoted in the direction of the tread operation so as to suppress the rearward movement of the tread portion 22, enabling that the rearward movement preventing effect can be stably obtained.
Further, in the intermediate lever 26, the lever main body 50 and the output connecting member 52 are provided independently and adapted to be coupled with each other by the fastener members 54 so as to integrally pivot about the axis of the second supporting shaft 24. Since the fastener members 54 are fractured by contacting the lever main body 50 to the stopper portion 58 such as in the vehicle collision so that the output connecting member 52 is separated from the lever main body 50, the separating strength of the output connecting member 52 can be appropriately set depending on the coupling strength resulted from such as the thickness or number of the fastener members 54.
In addition, the rearward movement preventing lever 56 is pivotally disposed about the axis of the first supporting shaft 20 as well as is contacted at its tip portion to the instrument panel reinforcement 34, as the dash panel 12 is displaced rearward to the driver's seat side, said rearward movement preventing lever 56 is pivoted about the axis of the first supporting shaft 20 so as to displace its tip portion relatively to the vehicle front side. While, since the stopper portion 58 is provided on the middle part of the rearward movement preventing lever 56, Pressing Force F by the stopper portion 58 is amplified due to the principle of leverage, so that the output connecting member 52 can be separated by suppressing appropriately the rearward movement of the lever main body 50.
Further, since the lever main body 50 is contacted to the inside of the recessed groove 62 provided on the stopper portion 58, the lever main body 50 is positioned by the stopper portion 58 regardless of the impact in the collision or the like, so that the rearward movement of the lever main body 50 can be appropriately suppressed.
Although the example of the present invention has been described in detail with reference to the drawings, it is a simple embodiment and the present invention can be implemented in various modified or improved aspects based on the knowledge of the person skilled in the art.
The following description is the list of aspects of the embodiments of the present application.
According to the second invention, the rearward movement preventing device of pedal device for vehicle according to the first invention is characterized in that (a) the intermediate lever is provided with the output connecting part and the lever body portion which are provided independently and coupled with each other by a coupling member to integrally pivot about an axis of the second supporting shaft, and (b) the separating structure separates the output connecting part from the lever body portion by mechanically releasing a coupling through the coupling member.
According to the third invention, the rearward movement preventing device of pedal device for vehicle according to the first invention or second invention is characterized in that (a) the rearward movement preventing member is pivotally disposed about an axis of the first supporting shaft as well as locked at its tip portion to the vehicle body member, wherein, said rearward movement preventing member is pivoted about said axis of the first supporting shaft so as to displace said tip portion relatively to the vehicle front side as the dash panel is displaced rearward to the driver's seat side, and while, (b) the stopper portion is provided at a middle part between said first supporting shaft and a locking portion locked to the vehicle body member so that the reaction force applied on the point of effort due to the principle of leverage is amplified and applied on the lever body portion from the point of load, wherein the first supporting shaft act as the fulcrum point, said locking portion act as the point of effort and said stopper portion act as the point of load.
According to the fourth invention, the rearward movement preventing device of pedal device for vehicle according to any of the first to the third inventions is characterized in that the stopper portion is provided with a recess which is recessed in relation to the rear of the vehicle side in a horizontal direction parallel to the second supporting shaft, wherein the lever body portion is contacted an inside of the recess, in.
In this rearward movement preventing device of pedal device for vehicle, the intermediate lever comprises the separating structure, and the output connecting part connected to the output member is adapted to separate from the lever body portion. Therefore, when the rearward movement of the lever body portion is suppressed by contacting the lever body portion to the stopper portion provided on the rearward movement preventing member as the dash panel is displaced rearward such as in the vehicle collision, in the case where the output member can not be displace relatively to the vehicle front side, the output connecting part is separated from the lever body portion by the separating structure mentioned above, and only the lever body portion is pivoted relatively in the output direction. However, in the case where the output member can be displaced relatively to the vehicle front side, the intermediate lever is still pivoted relatively in the output direction. That is, regardless whether or not the output member can be displace relatively to the vehicle front side, at lease the lever body portion of the intermediate lever is pivoted relatively in the output direction, and the operating pedal connected to the lever body portion through the connecting link is pivoted in the direction of tread operation so as to suppress the rearward movement of the tread portion, enabling that the rearward movement preventing effect can be stably obtained.
In the second invention, the output connecting part and the lever body portion are provided independently, and adapted to couple with each other by the coupling member to integrally pivot about the axis of the second supporting shaft. Since the coupling through the coupling member is mechanically released to separate the output connecting part from the lever body portion by contacting the lever body portion to the stopper portion such as in the vehicle collision, the separating strength of the output connecting part can be appropriately set depending on the coupling strength of the coupling member.
In the third invention, the rearward movement preventing member is pivotally disposed about the axis of the first supporting shaft as well as locked at its tip portion to the vehicle body member, and as the dash panel is displaced rearward to the driver's seat side. The rearward movement preventing member is pivoted about said axis of the first supporting shaft so as to displace said tip portion relatively to the vehicle front side, and while, since the stopper portion is provided at a middle part of the rearward movement preventing member, the pressing force applied on the lever body portion from the stopper portion (the point of load) with the locking portion locked to the vehicle body member acting as the point of effort is amplified due to the principle of leverage so as to appropriately suppress the rearward movement of the lever body portion, enabling the output connecting part to be separated.
In the fourth invention, since the lever body portion is contacted to the inside of the recess provided on the stopper portion, the lever body portion is positioned by the stopper portion regardless of the impact in the collision or like, so that the rearward movement of the lever body portion cab be appropriately suppressed.
All examples and conditional language provided herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2014-023931 | Feb 2014 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2014/064198 | May 2014 | US |
Child | 15232508 | US |