It is common in masonry block construction to utilize an elongate steel reinforcing bar, also known as a reinforcement bar or “rebar”, positioned vertically within the cell or core of a concrete block or other masonry block unit to provide added strength and stability to the masonry structure. Generally, it is desirable to have the rebar positioned at or proximate the center of the block core to maximize the stabilizing effect of the rebar. As such, a positioner is often used to maintain the rebar at the desired position within the block core while grout, concrete or other hardening fill material is poured into the block core.
Prior art rebar positioners include brackets with an enclosed or nearly enclosed area within which the rebar is positioned, and opposing members that extend perpendicularly over the block core onto the top surface of the block. These prior art rebar positioners are constructed such that they lie entirely on one plane, and as such they extend over the top of the core block. Therefore, positioners must rely on the next masonry block being positioned on top of it to maintain its proper position, and the positioners are easily disturbed by movement of the block lying on top of it. The perpendicular arrangement of the positioners contributes to their susceptibility to falling out of position. If the rebars are not maintained in their proper position, the strength and stability of the masonry structure is compromised.
In an effort to overcome and eliminate the aforementioned problems, the present invention was conceived.
Therefore it is an object of the present invention to provide a tool that maintains a rebar in a desired position within a masonry block core.
It is another object of the invention to provide a rebar positioner that resides in diagonal orientation within the core of the masonry block.
These and other objectives of the present invention can be achieved in the preferred embodiments of the invention disclosed below. One embodiment of the invention includes an apparatus for aiding in the positioning of a reinforcing bar or “rebar” within a core of a masonry block unit having a mid-section defining at least one substantially confined area for receiving the reinforcing bar therein, and first and second opposed arms extending outward from the midsection. Each of the first and second opposed arms includes an inner section extending outward from substantially opposite ends of the mid-section, and the inner sections of the first and second arms are substantially co-linear and define a center axis of the apparatus. The arms also include outer sections extending at acute angles relative to the inner sections that reside on opposite sides of the center axis, so that the outer sections of the arms can rest on a top surface of the masonry block unit proximate opposed diagonal corners of the core of the masonry block unit.
According to another preferred embodiment of the invention, the apparatus is adapted for use with a masonry block unit having a substantially square core.
According to another preferred embodiment of the invention, the apparatus comprises a single metal wire, and the mid-section and the first and second arms are integrally formed from the metal wire.
According to another preferred embodiment of the invention, the metal wire has a circular cross-section.
According to another preferred embodiment of the invention, the mid-section has a substantially reversed “S” shape defining first and second substantially confined areas for receiving the reinforcing bar therein.
According to another preferred embodiment of the invention, the first and second substantially confined areas reside on opposite sides of the center axis.
According to another preferred embodiment of the invention, the mid-section is substantially “S” shaped, and defines first and second substantially confined areas for receiving the reinforcing bar therein residing on opposite sides of the center axis.
According to another preferred embodiment of the invention, the mid-section includes a first substantially reversed “S” shape section defining first and second substantially confined areas for receiving the reinforcing bar therein, and a second substantially reversed “S” shape section defining third and fourth substantially confined areas for receiving the reinforcing bar therein.
According to another preferred embodiment of the invention, the outer section extends at an angle of about forty-five degrees relative to the inner section.
According to another preferred embodiment of the invention, the mid-section is comprised of a substantially circular loop defining an enclosed area for receiving the reinforcing bar therein.
According to another preferred embodiment of the invention, a rebar positioning apparatus includes a mid-section defining at least one substantially confined area for receiving the reinforcing bar therein, and first and second opposed arms extending outward from the midsection. Each of the arms includes a first section extending outward from substantially opposite ends of the mid-section, and the first sections of the first and second arms are substantially co-linear and define a center axis of the apparatus. A second section extends at an angle from the first section, and a third section extends at an angle from the second section. A fourth section extends at a substantially acute angle relative to the third section, and the third and fourth sections of each of the first and second arms are substantially co-planar relative to each other and are substantially non-planar relative to the first sections of the arms. The fourth sections of the first and second arms reside on opposite sides of the center axis, so that the third and fourth sections of the arms can rest on a top surface of the masonry block unit proximate opposed diagonal corners of the core of the masonry block unit to support the mid-section, which resides in substantially diagonal orientation within the masonry block core.
According to another preferred embodiment of the invention, the fourth section extends at an angle of about forty-five degrees relative to the third section of each of the first and second arms.
According to another preferred embodiment of the invention, when the apparatus is used in conjunction with the masonry block unit, the second section extends upwardly from the first section of the first and second arms, such that the first sections of the first and second arms and the center section reside within the core of the masonry block unit below the top surface of the masonry block unit, and the third and fourth sections rest on the top surface of the masonry block unit.
According to another preferred embodiment of the invention, the second section extends substantially perpendicularly from the first section of the first and second arms, and the third section extends substantially perpendicularly from the second section, and the first and third sections of the first and second arms are substantially parallel to each other.
Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the invention proceeds when taken in conjunction with the following drawings, in which:
A rebar positioner according to a preferred embodiment of the invention is illustrated in
The arms 20, 30 have substantially straight first segments 21, 31, respectively, that extend in substantially opposite directions from the center section 12. The first segments 21, 31 are substantially co-linear with each other and lie on substantially the same plane as the center section 12. The first segments 21, 31 lead to an outer section that includes second segments 22, 32, respectively, that extend substantially upwardly from the first segments 21, 31, respectively. The second segments 22, 32 are substantially perpendicular to the first segments 21, 31. Top ends of the second segments 22, 32 lead to third segments 23, 33, respectively, that are substantially perpendicular to the second segments 22, 32, and extend in opposite directions away from the center section 12. Fourth segments 24, 34 extend from the third segments 23, 33, respectively, at acute angles, such as at forty-five degrees. As shown in
Preferably, the positioner 10 is made of a single metal wire having a round cross section. Alternatively, the positioner 10 can be made of other suitable materials, and can be constructed by attaching separate components by welding or other suitable attachment method.
As shown in
Because the second segments 22, 32 of the arms 20, 30 extend substantially perpendicularly from the first segments 21, 31, the center section 12 resides in a plane below that of the third segments 23, 33 and fourth segments 24, 34, which lie on top of the block 40. As such, the center section 12 resides below the top surface 44 of the block 40 and inside the block core 42, as shown in
As shown in
As shown in
The frictional engagement of the corners 46, 48 of the block core 42 with the arms 20, 30 resulting from the diagonal design of the positioner 10 yields excellent stability that aids in maintaining the rebar 50 at the desired position. In addition, the center section 12 being positioned within the block core 40, below the top surface 44 of the core 40, further contributes to the ability of the positioner 10 to remain in place on the block 40.
A rebar positioner according to another preferred embodiment of the invention is illustrated in
The arms 120, 130 have substantially straight first segments 121, 131, respectively, that extend in substantially opposite directions from the center section 112 and lie on substantially the same plane as the center section 112. The first segments 121, 131 lead to second segments 122, 132, respectively, that extend substantially upwardly from the first segments 121, 131, respectively. The second segments 122, 132 are substantially perpendicular to the first segments 121, 131. Top ends of the second segments 122, 132 lead to third segments 123, 133, respectively, that are substantially perpendicular to the second segments 122, 132, and extend in opposite directions away from the center section 112. Fourth segments 124, 134 extend from the third segments 123, 133, respectively, at acute angles, such as at forty-five degrees. As shown in
As shown in
Because the second segments 122, 132 of the arms 20, 30 extend substantially perpendicularly and upwardly from the first segments 121, 131, the center section 112 resides in a plane below that of the third segments 123, 133 and fourth segments 124, 134, which rest on the top surface 44 of the block 40. As such, the center section 112 resides below the top surface 44 of the block 40 and inside the block core 42, as shown in
As shown in
As shown in
The frictional engagement of the corners 46, 48 of the block core 42 with the arms 120, 130 resulting from the diagonal design of the positioner 100 yields excellent stability that aids in maintaining the rebar 50 at the desired position. In addition, the center section 112 being positioned within the block core 40 further contributes to the ability of the positioner 10 to remain in place on the block 40.
A rebar positioner according to yet another preferred embodiment of the invention is illustrated in
As shown in
As shown in
Because the second segments 222, 232 of the arms 220, 230 extend substantially perpendicularly from the first segments 221, 231, the center section 212 resides in a plane below that of the third segments 223, 233 and fourth segments 224, 234, which lie on top of the block 40. As such, the center section 212 resides below the top surface 44 of the block 40 and inside the block core 42, as shown in
As shown in
The frictional engagement of the corners 46, 48 of the block core 42 with the arms 220, 230 resulting from the diagonal design of the positioner 200 yields excellent stability that aids in maintaining the rebar 50 at the desired position. In addition, the center section 212 being positioned within the block core 40, below the top surface 44 of the core, further contributes to the ability of the positioner 200 to remain in place on the block 40.
An apparatus for positioning a rebar and methods of using same are disclosed above. Various embodiments of the invention can be made without departing from its scope. Furthermore, the foregoing description of the preferred embodiments of the invention and the best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation—the invention being defined by the claims.
This application claims priority to U.S. Provisional Patent Application No. 60/865,927, filed Nov. 15, 2006. The invention of this application relates to a tool for aiding in the positioning of an object. In particular, the invention can be used to maintain the position of a rebar within the core of a masonry block.
Number | Date | Country | |
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60865927 | Nov 2006 | US |