Not applicable.
Not applicable.
1. Field of the Invention
The present invention relates to recessed lighting fixtures.
2. Description of the Related Art
Recessed light fixtures, often called “pot lights”, are in widespread use in residential and commercial premises. They appeal to designers both for the fact that they take up virtually no space in a room, being recessed into the ceiling, and for their aesthetic versatility and appeal.
A typical recessed light fixture comprises a housing, which is usually cylindrical, a socket for receiving a floodlight, halogen bulb or other lamp, and a housing trim for aesthetic purposes which is affixed over the mouth of the housing after the housing has been mounted into the ceiling and covers the housing flange.
An example of a recessed lighting fixture is disclosed in U.S. Pat. No. 5,609,414, issued Mar. 11, 1997, entitled RECESSED LIGHTING FIXTURE, in which a pair of outwardly biased retaining clips is mounted in a housing. The entire subject matter of U.S. Pat. No. 5,609,414, issued Mar. 11, 1997, entitled RECESSED LIGHTING FIXTURE, is incorporated by reference.
While conventional recessed lighting fixtures well serve their intended purpose, they have limited use in some applications. It would be desirable to provide further improvements to such lighting fixtures.
In one of its aspects, the present invention provides a recessed lighting fixture, comprising a housing having a back wall, one or more side walls extending from the back wall and at least one lower lip extending outwardly from one of said side walls, one or more of said side walls including at least one elongate slot formation, the slot formation including aligned upper and lower slot portions, the upper and/or lower slot portions having a pair of oppositely extending slot boundary regions, at least one slot boundary region having a lateral slot extension therein, the slot extension having a first elongate dimension, a retaining clip for mounting in the slot formation for movement therealong, the retaining clip having a head portion, a neck portion and a body portion, the neck portion being dimensioned to extend through the upper slot portion and the head portion arranged to travel along an inner surface of the corresponding side wall on opposite sides of the upper slot portion, the neck portion including a collar portion, the collar portion including one or more than one projection extending laterally outwardly from the neck portion, the collar portion having a second elongate dimension exceeding the first elongate dimension to permit the collar portion to travel on an outer surface of a corresponding wall over the lateral slot extension, the body portion arranged to be biased outwardly from the housing portion and joined to an anchor portion, the anchor portion extending through the lower slot portion with an anchor flange, the anchor flange being arranged to travel along an inner surface of the corresponding side wall on opposite sides of the lower slot portion, the head and/or anchor portions being dimensioned to pass through a corresponding slot extension in the upper and/or lower slot portions. In some embodiments, the upper slot portion has a pair of opposed slot extensions.
In some embodiments, the lateral portions include a pair of opposed projections.
In some embodiments, the body portion has a relatively smaller lateral dimension than the collar portion.
In some embodiments, the lateral slot extensions are located in a lower region of the upper and/or lower slot portions.
In some embodiments, the lateral slot extensions are located in an upper region of the upper and/or lower slot portions.
In some embodiments, the lateral slot extensions are located in a central region of the upper and/or lower slot portions.
In some embodiments, the lateral slot extensions are located in the upper slot portion, each slot extension having a first elongate dimension.
In some embodiments, the projection has a second elongate dimension that exceeds the first elongate dimension.
In some embodiments, the head portions include a pair of contact regions for contacting inner surface of the corresponding side wall portion, the head portions further comprising a pair of ears, each located adjacent a corresponding contact region.
Some embodiments further comprise a mounting flange extending inwardly from a lower periphery of the upper slot portion.
In some embodiments, the head portion further comprises a first passage, the mounting flange having a second passage, and a fastener threadably engaged with and extending through the first and/or second flanges for adjusting the head portion relative to the mounting flange.
In some embodiments, the upper slot portion is wider than the lower slot portion.
In some embodiments, the upper slot portion is narrower than the lower slot portion.
In some embodiments, the collar portion and the body portion are of equal lateral dimension.
In some embodiments, the collar portion and the body portion are joined at a bend.
In another of its aspects, the present invention provides a retaining clip for use in a recessed lighting fixture of the type having a housing with at least one side wall, one or more of said side walls including aligned upper and lower slot portions, the upper and/or lower slot portions having a pair of oppositely extending slot boundary regions, at least one slot boundary region having a lateral slot extension therein, the slot extension having a first elongate dimension, the retaining clip arranged for mounting in the slot formation for movement therealong, the retaining clip comprising a head portion, a neck portion and a body portion, the neck portion being dimensioned to extend through the upper slot portion and the head portion arranged to travel along an inner surface of the corresponding side wall on opposite sides of the upper slot portion, the neck portion including a collar portion, the collar portion including one or more than one projection extending laterally outwardly from the neck portion, the collar portion having a second elongate dimension exceeding the first elongate dimension to permit the collar portion to travel on an outer surface of a corresponding wall over the lateral slot extension, the body portion arranged to be biased outwardly from the housing portion and joined to an anchor portion, the anchor portion extending through the lower slot portion with an anchor flange, the anchor flange being arranged to travel along an inner surface of the corresponding side wall on opposite sides of the lower slot portion, the head and/or anchor portions being dimensioned to pass through a corresponding slot extension in the upper and/or lower slot portions.
In another of its aspects, the present invention provides a method of forming a recessed lighting fixture, comprising the steps of:
In yet another of its aspects, the present invention provides a method of forming a recessed lighting fixture, comprising the steps of:
In another of its aspects, the present invention provides a method of forming a recessed lighting fixture, comprising:
In another of its aspects, the present invention provides a recessed lighting fixture, comprising housing means having a back wall means, one or more side wall means extending from the back wall means and at least one lower boundary means extending outwardly from one of said side wall means, one or more of said side wall means including at least one elongate slot means, the slot means including aligned upper and lower slot portions, the upper and/or lower slot portions having a pair of oppositely extending slot boundary regions, at least one slot boundary region having a lateral slot extension therein, the slot extension having a first elongate dimension, a retaining means for mounting in the slot means for movement therealong, the retaining means having a head portion, a neck portion and a body portion, the neck portion being dimensioned to extend through the upper slot portion and the head portion arranged to travel along an inner surface of the corresponding side wall, the neck portion including a collar portion, the collar portion including one or more than one guide means extending laterally outwardly from the neck portion, the collar portion having a second elongate dimension exceeding the first elongate dimension to permit the guide means to travel on an outer surface of a corresponding wall over the lateral slot extension, the body portion arranged to be biased outwardly from the housing portion and joined to an anchor means, the anchor means extending through the lower slot portion with an anchor flange, the anchor flange being arranged to travel along an inner surface of the corresponding side wall on opposite sides of the lower slot portion, the head and/or anchor portions being dimensioned to pass through a corresponding slot extension in the upper and/or lower slot portions.
Several preferred embodiments of the present invention will now be described by way of example only, with reference to the appended drawings in which:
a is a sectional view of the fixture shown in
Referring to the
As can best be seen in
Referring to
The neck portion 34 is dimensioned to extend through the upper slot portion 22 and the head portion 32 has a pair of edge regions 32a which are arranged to travel along an inner surface of the side wall 16 on opposite sides adjacent the upper slot boundary regions 26 of the upper slot portion 22. The neck portion 34 includes a collar portion 38 which has a pair of opposed projections 40 extending laterally outwardly from opposite sides thereof.
It can be seen that each collar portion 38 has a second elongate dimension L2 which exceeds the first elongate dimension L1 to permit the collar portion 38 to travel on an outer surface of the side wall 16 over the corresponding lateral slot extension 28. However, there may be other differences between the collar portion 38 and the lateral slot extensions 28 that enable the collar portion 38 to travel on the outer surface of the side wall.
The body portion 36 has a central ridge 36a for stiffening purposes and has a relatively smaller lateral dimension than the collar portion 38. The body portion 36 is also joined to an anchor portion 42 at a bend 42a. The anchor portion 42 extends from the body portion 36 to an anchor flange 44, the latter of which itself is arranged to travel along an inner surface of a pair of lower slot boundary regions 48 on opposite sides of the lower slot portion 24, as shown in
Extending from the lower periphery of the upper slot portion 22 is a mounting flange 50 with a passage 50a which is aligned with a concave seat 14a formed by a projection formed in the back wall 14. The head portion 32 is further provided with a passage 32b which, together with the passage 50a and seat 14a, receives a fastener, in the form of an adjusting screw 52. The latter extends through the passages 50a and 32b and abuts the interior recessed surface of the seat 14a.
As can be viewed in
Thus, as shown in
Another housing is shown at 60 in
Thus, with this arrangement, it can be appreciated that the retaining clip 30 may be installed by first tilting the head portion 32 to pass through the upper slot portion 62. The retaining clip 30 may then be righted to its normal upright orientation and the anchor flange 44, then passed through the slot extensions 66. It will be understood that, in this arrangement, the anchor flange 44 and the slot extensions 66 will require complementary dimensions. For instance, the anchor flange may be shaped to pass through the slot extensions 66 in a first entry orientation and then operate therein in second operative orientation where the relative shape and/or dimensions of the anchor flange 44 and slot extensions 66 permit the former to travel along the lower slot without passing back through the slot extensions 66.
Another housing is shown at 70 in
Another housing is shown at 80 in
Another variation of the retaining clip is shown in
Still another retaining clip is shown in
A portion of another housing is shown at 130 in
Thus, the recessed light fixture 10 is used as follows. First, two retaining clamps 30 are installed as required in the housing 12 and the adjusting screws 52 are set so that the head portions 32 are located near the back wall 14 to increase the distance between the anchor flange 44 and the lower lip 18, to maximize the spacing for a ceiling layer to be located therebetween. Next, housing is installed in a suitable prepared passage in a ceiling. As the housing penetrates the passage, the body portions 36 of the retaining clip 30 are flexed inwardly toward the housing wall 16. In some cases, if the ceiling hole is tight against the housing, the clips may slide down the slots rather than flex inwardly towards the housing wall. Therefore, in cases like this, it may be useful for the installer to manually hold body portion 36 of clips 30 against wall 16 of housing while inserting housing into passage of ceiling. Once the bend 42a passes through the passage, the body portion 36 of retaining clip 30 then returns to its original outwardly biased position. The adjusting screw 52 is then turned to draw the head portion 32 away from the back wall 14, thereby bringing the anchor portion 42 closer toward the lower lip 18 until the ceiling layer is firmly held there between.
While the present invention has been described for what are presently considered the preferred embodiments, the invention is not so limited. To the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
The entire subject matter of U.S. Provisional application Ser. No. 60/697,608, filed Jul. 8, 2005 and entitled RECESSED LIGHTING FIXTURE is incorporated by reference. The applicants claim priority benefit under Title 35, United States Code, Section 119 of U.S. Provisional application Ser. No. 60/697,608, filed Jul. 8, 2005 and entitled RECESSED LIGHTING FIXTURE. The entire subject matter of U.S. Provisional application Ser. No. 60/774,452, filed Feb. 17, 2006 and entitled RECESSED LIGHTING FIXTURE is also incorporated by reference.
Number | Date | Country | |
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60697608 | Jul 2005 | US | |
60774452 | Feb 2006 | US |