This application claims priority to and the benefit of Korean Patent Application No. 10-2010-0007047, filed Jan. 26, 2010, in the Korean Intellectual Property Office, the entire disclosure of which is incorporated herein by reference.
1. Field
Embodiments relate to a rechargeable battery.
2. Description of the Related Art
Unlike a primary battery that is not rechargeable, a rechargeable battery is dischargeable and rechargeable. A low capacity battery having a battery cell packaged in the form of a pack is generally used for small, portable electronic devices such as a mobile phone or a camcorder. A large capacity battery having tens of battery packs interconnected is widely used as a power source for driving a motor of a hybrid vehicle and the like.
The rechargeable battery is formed in a variety of shapes such as a prismatic shape, a cylinder shape, and the like. The rechargeable battery typically includes an electrode assembly having positive and negative electrode plates and a separator between the positive and negative electrode plate, a case receiving the electrode assembly as well as electrolyte, and a cap assembly having electrode terminals and installed on the case.
Overcharging may excessively heat a rechargeable battery, or decomposition of electrolyte may increase an inner pressure of the rechargeable battery to cause a spark or explosion. Thus, a rechargeable battery having a structure for improving stability is desired.
An aspect of the present invention provides a rechargeable battery that prevents or reduces the likelihood of melting due to contact between short circuit plates and that maintains a short circuit state caused by the contact so that a fuse part can continually function as a fuse.
According to at least one of the embodiments, a rechargeable battery includes an electrode assembly; a case housing the electrode assembly; a cap assembly comprising a cap plate that seals the case and has a short circuit opening; and a short circuit member comprising a first short circuit plate extending across the short circuit opening, a second short circuit plate spaced from the cap plate and covering the short circuit opening, and a third short circuit plate between the first and second short circuit plates.
In one embodiment, the third short circuit plate is spaced from the second short circuit plate and more specifically, a first end of the third short circuit plate is coupled to the cap plate adjacent the short circuit opening, and a second end of the third short circuit plate is spaced from the cap plate. Further, in one embodiment, the third short circuit plate is configured to contact the second short circuit plate by movement of the first short circuit plate when an inner pressure of the rechargeable battery is greater than a set pressure.
In one embodiment, the first short circuit plate comprises a reversible plate that has a convex part protruding toward the electrode assembly and an edge part fixed to the cap plate. Additionally, a surface of the cap plate defining the short circuit opening may be stepped, and a diameter of the short circuit opening may increase in a direction away from the electrode assembly. In one embodiment, the surface of the cap plate has a first step, a second step and a third step in order in a direction away from the electrode assembly, wherein the first short circuit plate is fixed to the first step, and wherein the third short circuit plate is fixed to the second step.
In one embodiment, the rechargeable battery may also include an upper insulating member located between the second short circuit plate and the cap plate, wherein the upper insulating member has an opening generally corresponding to the short circuit opening. Further, the second short circuit plate may have a flat surface facing the third short circuit plate, and the third short circuit plate may have a chamfer adapted to contact the second short circuit plate.
Additionally, in one embodiment, the second short circuit plate includes an opening; and a protrusion extending towards the third short circuit plate and protruding from a periphery of the opening.
The accompanying drawings are included to provide a further understanding of the present disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain principles of the present disclosure. In the drawings:
In the following detailed description, only certain exemplary embodiments of the present invention have been shown and described, simply by way of illustration. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive.
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings.
Referring to
The electrode assembly 10 is formed by winding or stacking a first electrode plate 11, a separator 13, and a second electrode plate 12, which have thin plate shapes or film shapes. The first electrode plate 11 may function as a positive electrode, and the second electrode plate 12 may function as a negative electrode.
The first electrode plate 11 is formed by applying first electrode active materials such as transition metal oxide on a first electrode collector formed of metal foil such as aluminum foil, and includes first electrode non-coating portions 11a on which the first electrode active materials are not applied. The first electrode non-coating portions 11a function as passages for current flow between the first electrode plate 11 and the outside of the first electrode plate 11. The material of the first electrode plate 11 is not limited to those disclosed by the present disclosure.
The second electrode plate 12 is formed by applying second electrode active materials such as graphite or carbon on a second electrode collector formed of metal foil such as nickel or copper foil, and includes second electrode non-coating portions 12a on which the second electrode active materials are not applied. The second electrode non-coating portions 12a function as passages through which a current flows between the second electrode plate 12 and the outside of the second electrode plate 12. The material of the second electrode plate 12 is not limited to those disclosed by the scope of the present disclosure.
The polarity of the first electrode plate 11 and the polarity of the second electrode plate 12 may be interchanged with each other.
The separator 13 is located between the first electrode plate 11 and the second electrode plate 12 to prevent a short circuit and to allow lithium ions to move, and is formed as a film of one of polyethylene, polypropylene, a combination thereof. However, the material of the separator 13 is not limited to those disclosed by the present disclosure.
Both ends of the electrode assembly 10 are connected with the first collecting plate 20 and the second collecting plate 30 that are respectively connected to the first electrode plate 11 and the second electrode plate 12.
The first collecting plate 20 is formed of a conductive material such as aluminum, and is in contact with the first electrode non-coating portions 11a protruding from one end of the electrode assembly 10, so that the first collecting plate 20 is electrically coupled to the first electrode plate 11. Referring to
The first connection part 21 is installed between the upper part of the electrode assembly 10 and the lower part of the cap assembly 50, and is formed in a plate shape.
The first extension part 23 is bent at angle and extends from an end of the first connection part 21, and is formed in a plate shape that is substantially in contact with the first electrode non-coating portions 11a. A corner where the first connection part 21 meets the first extension part 23 is denoted by ‘C’, and the first connection part 21 may be substantially perpendicular to the first extension part 23 at the corner C.
The first terminal hole 24 is located at a side of the first connection part 21, and provides the first connection part 21 with a space into which a first electrode terminal 52 of the cap assembly 50 is fitted and coupled. The first terminal hole 24 is at a portion of the first connection part 21 which is spaced from the corner C.
The first fuse part 25 is located on the first connection part 21 on the upper side of the electrode assembly 10 such that the first fuse part 25 does not contact electrolyte. In addition, the first fuse part 25 is located in a region of the first connection part 21 adjacent to the corner C such that the first fuse part 25 does not overlap the first electrode terminal 52 coupled to the first terminal hole 24. In one embodiment, the first fuse part 25 includes a first fuse hole 25a and a first reinforcement protrusion 25b protruding from a periphery of the first fuse hole 25a. When a short circuit occurs in the rechargeable battery 100, a large current flows in the rechargeable battery 100 and heat is generated, which may melt the region where the first fuse hole 25a is located to allow the first fuse hole 25a to function as a fuse to shut off a current flow. The first reinforcement protrusion 25b reinforces the region where the first fuse hole 25a is located against external shock during operation of the battery.
The second collecting plate 30 is formed of a conductive material such as nickel, and is in contact with the second electrode non-coating portions 12a protruding from another end of the electrode assembly 10, so that the second collecting plate 30 is electrically coupled to the second electrode plate 12. The second collecting plate 30 may include a second connection part 31, a second extension part 33, and a second terminal hole 34.
Since the second connection part 31, the second extension part 33, and the second terminal hole 34 of the second collecting plate 30 are substantially the same shape and serve substantially the same function as the first connection part 21, the first extension part 23, and the first terminal hole 24 of the first collecting plate 20 as illustrated in
The case 40 is formed of conductive metal such as steel plated with aluminum, aluminum alloy, or nickel, and has an approximately hexahedron shape provided with an opening part through which the electrode assembly 10, the first collecting plate 20, and the second collecting plate 30 can be inserted and placed. Since
The cap assembly 50 is coupled to the case 40. In detail, the cap assembly 50 may include a cap plate 51, the first electrode terminal 52, the second electrode terminal 53, gaskets 54, and nuts 55. The cap assembly 50 may further include a cap 56, a vent plate 57, a connection plate 58, an upper insulating member 59a, and lower insulating members 59b.
The cap plate 51 seals an opening of the case 40, and may be formed of the same material as the case 40. The cap plate 51 may include an electrolyte injection hole 51a, a vent hole 51b, and a short circuit opening 51c. A side surface of the short circuit opening 51c may be stepped, and the diameter of the short circuit opening 51c may increase from the lower side to the upper side. Accordingly, the side surface of the short circuit opening 51c may include a first step SS1, a second step SS2, and a third step SS3. The cap plate 51 may have the same polarity as that of the case 40.
The first electrode terminal 52 passes through a side of the cap plate 51, and is electrically coupled to the first collecting plate 20. The first electrode terminal 52 may have a column shape. The outer circumferential edge of an upper portion of the column shape exposed to the upper side of the cap plate 51 is provided with a screw thread. The lower portion of the column shape at the lower side of the cap plate 51 is provided with a flange 52a to prevent the first electrode terminal 52 from being separated from the cap plate 51. A portion of the column shape of the first electrode terminal 52 at the lower side of the flange 52a is fitted into the first terminal hole 24 of the first collecting plate 20. The first electrode terminal 52 may be electrically coupled to the cap plate 51.
The second electrode terminal 53 passes through another side of the cap plate 51, and is electrically coupled to the second collecting plate 30. Since the second electrode terminal 53 has the same shape as that of the first electrode terminal 52, a description thereof will be omitted. However, the second electrode terminal 53 is electrically insulated from the cap plate 51.
The gasket 54 is formed of an insulating material, and is located between the cap plate 51 and each of the first electrode terminal 52 and the second electrode terminal 53 to seal the space between the cap plate 51 and each of the first electrode terminal 52 and the second electrode terminal 53. The gaskets 54 prevent moisture from entering the rechargeable battery 100 and prevent electrolyte stored in the rechargeable battery 100 from leaking to the outside.
The nuts 55 are coupled along the screw threads provided respectively to the first electrode terminal 52 and the second electrode terminal 53, to respectively fix the first electrode terminal 52 and the second electrode terminal 53 to the cap plate 51.
The cap 56 seals the electrolyte injection hole 51a of the cap plate 51. The vent plate 57 is installed in the vent hole 51b of the cap plate 51, and includes a notch 57a to be opened at a set pressure.
The connection plate 58 is configured such that the first electrode terminal 52 is fitted between the first electrode terminal 52 and the cap plate 51, and is coupled to the cap plate 51 and the gasket 54 through the nut 55. The connection plate 58 electrically couples the first electrode terminal 52 to the cap plate 51.
The upper insulating member 59a configured such that the second electrode terminal 53 is fitted between the second electrode terminal 53 and the cap plate 51, and is proximate to the cap plate 51 and the gasket 54. The upper insulating member 59a insulates the second electrode terminal 53 and the cap plate 51.
The lower insulating member 59b is located between the cap plate 51 and each of the first collecting plate 20 and the second collecting plate 30 to prevent an unnecessary short circuit.
The short circuit member 60 is installed on the upper side of the cap assembly 50. When an inner pressure of the rechargeable battery 100 is greater than a set pressure caused by, for example, overcharging, the short circuit member 60 induces a short circuit such that the first fuse part 25 shuts off a current flow. The short circuit member 60 includes a first short circuit plate 61, a second short circuit plate 62, and a third short circuit plate 63, which are formed of a conductive material.
Referring to
The second short circuit plate 62 is located on an exterior of the cap plate 51 and spaced from the cap plate 51, and the second electrode terminal 53 is fitted into the second short circuit plate 62. The second short circuit plate 62 extends to cover the short circuit opening 51c. The second short circuit plate 62 is electrically coupled to the second electrode terminal 53. The second short circuit plate 62 has generally flat upper and lower surfaces, and is formed of copper, but the present disclosure is not limited thereto. The second short circuit plate 62 may have a thickness of about 1 mm or greater, but the present disclosure is not limited thereto.
The third short circuit plate 63 is spaced from the second short circuit plate 62 and is located between the first short circuit plate 61 and the second short circuit plate 62. The third short circuit plate 63 has flat upper and lower surfaces. Referring to
In one embodiment, to contact the second short circuit plate 62, the third short circuit plate 63 has a first side connected to a first side of the short circuit opening 51c, and a second side spaced from a second side of the short circuit opening 51c.
That is, a first end of the third short circuit plate 63 is fixed to the second step SS2, and a second end of the third short circuit plate 63 is spaced from the second step surface SS2 such that the second side of the third short circuit plate 63 is movable upward generally away from the electrode assembly. The third short circuit plate 63 may electrically coupled to the cap plate 51, and may be formed of aluminum, but the present disclosure is not limited thereto.
The third short circuit plate 63 may have a greater thickness than the first short circuit plate 61, for example, a thickness ranging from about 0.7 mm to about 0.8 mm. Instead of the first short circuit plate 61 having a small thickness, the third short circuit plate 63 may contact the second short circuit plate 62 to cause a short circuit. Accordingly, the third short circuit plate 63 substantially prevents the first short circuit plate 61 from being melted before the first fuse part 25 functions as a fuse when the first short circuit plate 61 contacts the second short circuit plate 62 to cause a short circuit. Thus, when the rechargeable battery 100 is overcharged, and an inner pressure of the rechargeable battery 100 is greater than a set pressure, the third short circuit plate 63 maintains a short circuit so that the first fuse part 25 can function as a fuse.
As described above, the rechargeable battery 100 includes the third short circuit plate 63 thicker than the first short circuit plate 61 between the first short circuit plate 61 and the second short circuit plate 62 to prevent melting of the first short circuit plate 61 due to contact between the second short circuit plate 62 and the thin first short circuit plate 61.
Thus, when an inner pressure of the rechargeable battery 100 is greater than a set pressure by a state such as overcharge, the rechargeable battery 100 maintains a short circuit caused by contact of the second short circuit plate 62 with the third short circuit plate 63, so that the first fuse part 25 can continually function as a fuse.
Hereinafter, a rechargeable battery will now be described according to another embodiment.
The rechargeable battery according to the current embodiment is the same in configurations and functions as the rechargeable battery 100 illustrated in
Referring to
The third short circuit plate 163 is similar to the third short circuit plate 63 as illustrated in
As described above, the rechargeable battery according to the current embodiment includes the third short circuit plate 163 having the chamfer 163a to suppress the case in which the portion where the third short circuit plate 163 contacts the second short circuit plate 62 is melted by the first short circuit plate 61 that protrudes upward when the rechargeable battery 100 is overcharged and its inner pressure is greater than a set pressure.
Hereinafter, a rechargeable battery will now be described according to another embodiment.
The rechargeable battery according to the current embodiment is substantially the same in configuration and function as the rechargeable battery 100 illustrated in
Referring to
The second short circuit plate 262 is similar to the second short circuit plate 62 illustrated in
When the second short circuit plate 262 contacts the third short circuit plate 63 to form a short circuit, the opening 262a allows for a constant current flow. That is, since resistance is large in a contact region between the second short circuit plate 262 and the third short circuit plate 63, the opening 262a minimizes the resistance variation in the contact region between the second short circuit plate 262 and the third short circuit plate 63, with respect to the other regions.
The protrusion 262b is located on a surface facing the third short circuit plate 63, and protrudes from a periphery of the opening 262a. The protrusion 262b reduces the distance between the second short circuit plate 262 and the third short circuit plate 63, so that the first short circuit plate 61 can more reliably ensure that the third short circuit plate 63 sufficiently contacts the second short circuit plate 262.
As described above, the rechargeable battery according to the current embodiment includes the second short circuit plate 262 having the opening 262a and the protrusion 262b to facilitate a short circuit due to the contact between the second short circuit plate 262 and the third short circuit plate 63 by the first short circuit plate 61 that is reversed upward when the rechargeable battery 100 is overcharged and its inner pressure is greater than a set pressure.
Hereinafter, a rechargeable battery will now be described according to another embodiment.
The rechargeable battery according to the current embodiment is substantially the same in configuration and function as the rechargeable battery 100 illustrated in
Referring to
The second short circuit plate 262 is similar to the second short circuit plate 62 illustrated in
The third short circuit plate 163 is similar to the third short circuit plate 63 as illustrated in
As described above, the rechargeable battery according to the current embodiment includes the second short circuit plate 262 having the opening 262a and the protrusion 262b, and the third short circuit plate 163 having the chamfer 163a, to reduce the likelihood that when the third short circuit plate 163 contacts the second short circuit plate 262, the third short circuit plate is melted by the first short circuit plate 61 that reverses to protrude upward when the rechargeable battery 100 is overcharged and its inner pressure is greater than a set pressure, and simultaneously, to facilitate a short circuit due to the contact between the second short circuit plate 262 and the third short circuit plate 163.
The rechargeable battery according to the current embodiments includes the third short circuit plate thicker than the first short circuit plate between the first short circuit plate and the second short circuit plate to prevent melting of the first short circuit plate when the second short circuit plate contacts the thin first short circuit plate.
Accordingly, when an inner pressure of the rechargeable battery is greater than a set pressure by a state such as overcharge, the rechargeable battery maintains a short circuit state caused by contact of the second short circuit plate with the third short circuit plate, so that the fuse part can continually function as a fuse.
Exemplary embodiments have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. Accordingly, it will be understood by those of ordinary skill in the art that various changes in form and details may be made without departing from the spirit and scope of the present disclosure as set forth in the following claims.
Number | Date | Country | Kind |
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10-2010-0007047 | Jan 2010 | KR | national |