This application claims the benefit of Japanese Patent Application Number 2012-096723 filed on Apr. 20, 2012, the entirety of which is incorporated by reference.
The present invention relates to a rechargeable electric power tool including a battery pack that is detachably provided on a housing accommodating a motor and that supplies electric power to the motor, and a tool that is driven by the motor.
Generally, in a rechargeable electric power tool, it is possible to supply electric power to a motor in a state where a battery pack is loaded on a housing or the like. The rechargeable electric power tool is equipped with a lock-off mechanism. The lock-off mechanism prevents a switch from being erroneously turned on at the time of carrying the rechargeable electric power tool. The lock-off mechanism also prevents electric power from being erroneously supplied to the motor at the time of loading the battery pack on the housing or the like so as to keep a lock-off state in which the motor is not allowed to be driven. For example, General Catalog presented by Makita Corporation, January, 2012, p 57, (searched on Apr. 16, 2012),
However, in rechargeable electric power tools, typically, the above-described rechargeable jigsaw, during work for cutting a workpiece, it is required to continuously supply electric power to the motor in order to reciprocate the cutting blade that is an example of a tool. Therefore, during work for cutting a workpiece, an operator has been required to continue depressing the trigger of the switch, accommodated in the grippable handle, into the handle. In such a case, depressing the trigger into the handle becomes a burden on the operator and it is not convenient for the operator to conduct work for machining a workpiece with a tool.
The present invention is proposed in view of the above situation, and it is an object of the invention to provide a rechargeable electric power tool that is able to maintain a lock-off state and, in addition, to make it easy to conduct work for machining a workpiece by reducing a burden on an operator.
A first aspect of the present invention provides a rechargeable electric power tool. The rechargeable electric power tool includes a housing, a motor that is accommodated in the housing, a battery pack that is detachably provided on the housing and that supplies electric power to the motor, a tool that is driven by the motor, a standby switch, and a lock-on switch. The standby switch is arranged at the housing and is able to set the rechargeable electric power tool to a standby state where the rechargeable electric power tool waits for the motor to be driven. The lock-on switch is arranged at the housing, and is able to shift the rechargeable electric power tool from the standby state to a state where the motor is driven so as to keep the state where the motor is driven.
According to a second aspect of the present invention, in the rechargeable electric power tool according to the first aspect, a gripping region is formed on the housing, and the standby switch and the lock-on switch are arranged in the gripping region. It should be noted that the gripping region includes not only a region that an operator directly grips but also a region within a range in which a finger of the operator reaches.
According to a third aspect of the present invention, the rechargeable electric power tool according to the first aspect further includes an informing unit that informs that the rechargeable electric power tool is set in the standby state by the standby switch.
According to a fourth aspect of the present invention, the rechargeable electric power tool according to the first aspect further includes a control unit that controls the rechargeable electric power tool such that the rechargeable electric power tool is released from the standby state after a predetermined period of time has elapsed from when the rechargeable electric power tool is set to the standby state by the standby switch.
With the rechargeable electric power tool according to the first aspect of the present invention, before a workpiece is machined with the use of the tool, it is possible to keep a lock-off state until the standby switch is operated. Thus, it is possible to obtain the function equivalent to a lock-off mechanism by providing the standby switch. In addition, after the rechargeable electric power tool is set to the standby state by operating the standby switch, it is possible to shift from the standby state to the state where the motor is kept driven by operating the lock-on switch. Thus, it is not required to continue operating the switch in order to keep the state where the motor is driven. Therefore, it is possible to reduce a burden on the operator for keeping the state where the motor is driven. Accordingly, it becomes easy to conduct work for machining a workpiece with the tool.
According to the second aspect of the invention, the operator is allowed to operate the standby switch and the lock-on switch while the operator is gripping the gripping region. Thus, it is possible to improve the operability of the standby switch and the lock-on switch.
According to the third aspect of the invention, it is possible to easily make the operator recognize through the informing unit that the rechargeable electric power tool is set in the standby state.
According to the fourth aspect of the invention, even when the rechargeable electric power tool is once set to the standby state by the standby switch, it is possible to release the rechargeable electric power tool from the standby state by the control unit after a lapse of the predetermined period of time from when the rechargeable electric power tool is set to the standby state. Thus, it is possible to prevent the rechargeable electric power tool from being continuously kept in the standby state.
A first embodiment of the invention will be described with reference to
On the other hand, a reciprocating mechanism is accommodated in the front portion 5. Rotation of the motor M is transmitted to the reciprocating mechanism via a gear. Furthermore, a rod 13 is supported inside the front portion 5 so as to be movable up and down. The reciprocating mechanism converts the rotation of the motor M to the reciprocating movement of the rod 13 in an up and down direction Y (see
As shown in
As shown in
As shown in
Furthermore, as shown in
Each standby switch 15 is formed of a press switch, and has a pressing piece that is movable by a predetermined stroke through pressing operation. By pressing the pressing piece of the standby switch 15 once, the standby switch 15 turns on. As the standby switch 15 turns on, the rechargeable jigsaw 1 shifts from a stop state to a standby state where the rechargeable jigsaw 1 waits for the motor M to be driven. In the standby state, electric power is supplied from the battery pack 6 to the control device 7. At this time, the control device 7 executes control for causing the LED 9 to emit light.
On the other hand, each lock-on switch 16 is also formed of a press switch as in the case of each standby switch 15. By pressing the pressing piece of the lock-on switch 16 once, the lock-on switch 16 turns on. By turning on the lock-on switch 16 when the standby switch 15 is in an on state, a state where electric power is supplied from the battery pack 6 to the motor M is kept. As a result, the rechargeable jigsaw 1 shifts from the standby state to a state where the motor M is driven and is kept driven.
Next, the operation of the rechargeable jigsaw 1 according to the present embodiment will be described. Here, description will be made on an example in which the operator operates the rechargeable jigsaw 1 while gripping the non-slip portion 10 with the right hand. The operator brings the base 4 into contact with the upper surface of the workpiece W, and presses the pressing piece of the standby switch 15 on the right side surface of the front portion 5 with the index finger of the right hand once while gripping the non-slip portion 10. Then, the rechargeable jigsaw 1 enters a standby state, and the control device 7 causes the LED 9 to emit light. Light emitted from the LED 9 is radiated onto the workpiece W via the opening of the lower surface of the front portion 5. Thus, the operator is able to recognize that the rechargeable jigsaw 1 is set in the standby state by visually checking whether light is radiated onto the workpiece W. It should be noted that the LED 9 is an example of an informing unit according to the present invention, and also serves as an illuminator that radiates light to a position at which the workpiece W is cut with the blade 3, thereby improving the visualization of the position.
Subsequently, the operator presses the pressing piece of the lock-on switch 16 on the right side surface with the index finger of the right hand once while gripping the non-slip portion 10. By so doing, a state where electric power is supplied from the battery pack 6 to the motor M is kept, and, as a result, the rechargeable jigsaw 1 shifts from the standby state to a state where the motor M is kept driven. As the reciprocating mechanism operates accordingly, the blade 3 is reciprocated in the up and down direction Y together with the rod 13, and cuts the workpiece W. In the present embodiment, at the time of work for cutting the workpiece, the pressing piece of the lock-on switch 16 just needs to be pressed once, and it is not required to continue pressing the switch in order to keep the state where the motor M is driven.
After cutting work has been completed, when the operator presses the pressing piece of either one of the standby switch 15 and the lock-on switch 16 once, the control device 7 executes control for stopping supply of electric power from the battery pack 6 to the control device 7 and supply of electric power to the motor M, and returns the rechargeable jigsaw 1 to the stop state. When the control device 7 detects, with a timer connected to the control device 7, that a predetermined period of time has elapsed from when the rechargeable jigsaw 1 is set to the standby state without pressing operation of the lock-on switch 16 and a set period of time of the timer becomes zero, the control device 7 executes control for turning off the standby switch 15. Accordingly, the rechargeable jigsaw 1 is released from the standby state and is returned to the stop state. It should be noted that the control device 7 is an example of a control unit according to the present invention.
In addition, when the operator operates the rechargeable jigsaw 1 while gripping the non-slip portion 10 with the left hand as well, the operator can press the standby switch 15 or the lock-on switch 16 on the left side surface of the front portion 5 with the index finger of the left hand while gripping the non-slip portion 10. In addition, when the operator operates the rechargeable jigsaw 1 while gripping the non-slip portion 10 with the left hand as well, at the time of work for cutting the workpiece, the pressing piece of the lock-on switch 16 just needs to be pressed with the index finger of the left hand once. It is, therefore, not required to continue pressing the switch in order to keep the state where the motor M is driven. Furthermore, after cutting work has been completed, when the operator presses the pressing piece of either one of the standby switch 15 and the lock-on switch 16 on the left side surface once, the control device 7 returns the rechargeable jigsaw 1 to the stop state.
It should be noted that the control device 7 releases the standby state of the rechargeable jigsaw 1 when a predetermined period of time has elapsed from when the rechargeable jigsaw 1 is set to the standby state by operating the standby switch 15 on the left side surface, without pressing operation of the lock-on switch 16 on the left side surface.
Moreover, in the present embodiment, the standby switch 15 on the left side surface of the front portion 5 and the standby switch 15 on the right side surface of the front portion 5 are arranged at symmetrical positions in the lateral direction X of the housing 2, and the lock-on switch 16 on the left side surface and the lock-on switch 16 on the right side surface are arranged at symmetrical positions in the lateral direction X. Therefore, when the operator grips the non-slip portion 10 with either one of right and left hands as well, the operator can operate the switches 15 and 16 on the left side surface and the switches 15 and 16 on the right side surface in a similar way.
With the rechargeable jigsaw 1 according to the present embodiment, before the workpiece W is cut with the blade 3, the lock-off state is kept until either one of the standby switches 15 is pressed. Thus, it is possible to provide a function equivalent to a lock-off mechanism by providing each standby switch 15. In addition, after the rechargeable jigsaw 1 is set to the standby state by pressing the pressing piece of either one of the standby switches 15 once, it is possible to shift from the standby state to the state where the motor M is kept driven by pressing the pressing piece of either one of the lock-on switches 16 once. Thus, it is not required to continue pressing the switch in order to keep the motor M driven, so it is possible to reduce a burden on the operator for keeping the motor M driven. Accordingly, it becomes easy to conduct work for cutting the workpiece W with the blade 3.
In addition, the operator can press either one of the standby switches 15 and either one of the lock-on switches 16 while gripping the non-slip portion 10 of the housing 2. Thus, it is possible to improve the operability of the standby switches 15 and the lock-on switches 16.
Furthermore, the LED 9 is controlled by the control device 7 so as to emit light in the standby state, so the operator is able to easily recognize that the rechargeable jigsaw 1 is set in the standby state by the light emitted from the LED 9.
In addition, the control device 7 executes control for releasing the standby state after a lapse of a predetermined period of time from when the rechargeable jigsaw 1 is set to the standby state. Therefore, even when the rechargeable jigsaw 1 is once set to the standby state with the standby switch 15, the control device 7 is able to release the standby state after a lapse of the predetermined period of time from when the rechargeable jigsaw I is set to the standby state. Thus, it is possible to prevent the rechargeable jigsaw 1 from being kept in the standby state.
A second embodiment of the invention will be described with reference to
As shown in
Next, the operation of the rechargeable jigsaw 1A according to the present embodiment will be described. In the rechargeable jigsaw 1A, the standby switch 15 is arranged on the upper surface of the front portion 5 within the range in which the thumb of the right hand reaches while the operator is gripping the non-slip portion 10 of the handle 20 with the right hand. When the operator presses the pressing piece of the standby switch 15 with the thumb of the right hand once while gripping the non-slip portion 10 of the handle 20 with the right hand, the rechargeable jigsaw 1A enters the standby state, and the LED 9 emits light. In this state, the operator depresses the trigger 17 into the handle 20 with the index finger of the right hand while gripping the non-slip portion 10, and then depresses the lock-on button 21 into the handle 20 with the left hand while the trigger 17 is placed at the depressed position. As a result, the lock-on state is kept. Even when the index finger is released from the trigger 17 at this time, the switch 16A is kept in an on state, and it is possible to keep the motor M driven as in the case of the first embodiment. It should be noted that the handle 20, and a region of the upper surface of the front portion 5 in which the standby switch 15 is arranged are an example of a gripping region according to the present invention. In addition, the switch 16A having the trigger 17 and the lock-on buttons 21 are an example of a lock-on switch according to the present invention.
On the other hand, when the operator operates the rechargeable jigsaw 1A while gripping the non-slip portion 10 with the left hand as well, the operator can press the pressing piece of the standby switch 15 with the thumb of the left hand. In addition to this, the operator can depress the trigger 17 into the handle 20 with the index finger of the left hand while gripping the non-slip portion 10 with the left hand, and can depress the lock-on button 21 into the handle 20 with the right hand while the trigger 17 is placed at the depressed position.
Furthermore, in the present embodiment, when the battery pack 6 is removed from the rear end surface of the housing 2A and the rear end surface of the handle 20, the standby switch 15 turns off. Thus, when the battery pack 6 is once removed from both rear end surfaces and then loaded onto the rear end surfaces again, the motor M is not erroneously driven even if the lock-on state is kept.
With the jigsaw 1A according to the present embodiment, after the jigsaw 1A is set to the standby state by pressing the pressing piece of the standby switch 15 once, it is possible to keep a state where the trigger 17 is depressed into the handle 20 at the depressed position at which the switch 16A is in an on state, so it is possible to shift the jigsaw 1A from the standby state to the state where the motor M is kept driven. Thus, it is not required to continue depressing the trigger 17 into the handle 20 in order to keep the motor M driven, so it is possible to reduce a burden on the operator for keeping the motor M driven. Accordingly, it becomes easy to conduct work for cutting the workpiece W with the blade 3.
The present invention is not limited to the above-described embodiments. The present invention may be implemented by modifying part of the components of the above-described embodiments as needed without departing from the scope of the invention. For example, different from the above-described first embodiment, the standby switch 15 and the lock-on switch 16 may be arranged one above the other on each of both right and left side surfaces of the front portion 5 at a position forward of the extension line of the rod 13. In addition, different from the first embodiment, the standby switch 15 and the lock-on switch 16 may be arranged side by side in the longitudinal direction of the front portion 5 on each of both right and left side surfaces of the front portion 5.
Furthermore, different from the first embodiment, the standby switch 15 and the lock-on switch 16 may be arranged one above the other or side by side in the longitudinal direction of the front portion 5 on either one of the right side surface and left side surface of the front portion 5. In this case, the non-slip portion 10 may be formed in either one of the region from the left side surface of the front portion 5 to the back surface of the front portion 5 and the region from the right side surface of the front portion 5 to the back surface of the front portion 5. It should be noted that the either one of the regions is an example of a gripping region according to the present invention. In addition, different from the above-described second embodiment, instead of arranging the standby switch 15 on the upper surface of the front portion 5 or providing the switch 16A having the trigger 17 and the lock-on buttons 21 at the handle 20, as in the case of the first embodiment, the standby switch 15 and the lock-on switch 16 may be arranged one above the other on at least one of the right side surface and left side surface of the front portion 5. In addition, the standby switch 15 and the lock-on switch 16 may be arranged side by side in the longitudinal direction of the front portion 5 on the either one of the right side surface and left side surface of the front portion 5.
Furthermore, in the above-described first and second embodiments, the description is made on the example in which the present invention is applied to the rechargeable jigsaw, however, it is not limited to this configuration. The present invention may be applied to a rechargeable electric power tool, such as a rechargeable reciprocating saw and a rechargeable hammer drill.
It is explicitly stated that all features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original disclosure as well as for the purpose of restricting the claimed invention independent of the composition of the features in the embodiments and/or the claims. It is explicitly stated that all value ranges or indications of groups of entities disclose every possible intermediate value or intermediate entity for the purpose of original disclosure as well as for the purpose of restricting the claimed invention, in particular as limits of value ranges.
Number | Date | Country | Kind |
---|---|---|---|
2012-096723 | Apr 2012 | JP | national |