1. Field of the Invention
This invention generally relates to electrochemical cells and, more particularly, to a metal-ion battery using a hybrid ion electrolyte with two types of cations.
2. Description of the Related Art
Transition metal hexacyanoferrates (TMHCFs) with large interstitial spaces have been investigated as cathode materials for rechargeable lithium-ion batteries [1, 2], sodium-ion batteries [3, 4], and potassium-ion batteries [5]. With an aqueous electrolyte containing the proper alkali-ions or ammonium-ions, copper and nickel hexacyanoferrates ((Cu,Ni)—HCFs) exhibited a very good cycling life that retained an 83% capacity after 40,000 cycles at a charge/discharge current of 17 C (1 C=150 milliamp hours per gram (mAh/g) [6-8]. However, the materials demonstrated low capacities and energy densities because (1) just one sodium-ion can be inserted/extracted into/from each Cu-HCF or Ni—HCF formula and (2) these TMHCFs electrodes must be operated below 1.23 V due to water electrochemical window. The electrochemical window of a substance is the voltage range between which the substance is neither oxidized nor reduced. This range is important for the efficiency of an electrode, and once out of this range, water becomes electrolyzed, spoiling the electrical energy intended for another electrochemical reaction. To correct these shortcomings, manganese hexacyanoferrate (Mn—HCF) and iron hexacyanoferrate (Fe—HCF) were used as cathode materials in a non-aqueous electrolyte [9, 10]. Assembled with sodium-metal anode, Mn—HCF and Fe—HCF electrodes cycled between 2.0V and 4.2 V and delivered capacities of about 150 mAh/g.
However, the as-prepared TMHCF, which consists of an alkali metal such as Li, Na and K inside the Prussian Blue framework in the discharged state, exhibits rapid capacity decay during repeated sodium insertion/extraction in a non-aqueous electrolyte like carbonate-based organic electrolytes. For example, Na2MnFe(CN)6 shows a capacity retention less than 75% after 100 cycles under a modest current density, and Na2Fe(CN)6 prepared via hydrothermal also exhibits a 20% capacity loss in 120 cycles. Such poor capacity retention hinders commercial applications of TMHCF-based rechargeable batteries. Although Berlin Green, which has an empty framework of FeFe(CN)6, has demonstrated a 1000× cycle life, it is impractical for large scale applications because it requires a sodium metal anode as a sodium source, which is a serious safety issue for batteries. On the other hand, the substitution of high-spin iron or manganese with nickel results in stable capacity retention, but the reversible capacity is less than 80 mAh/g, which is too low for practical applications.
It would be advantageous if an electrolyte containing hybrid conductive ions, such as alkali and alkaline earth ions, could be used in a TMHCF-based metal-ion battery to enable ultra-long cycle lifetimes.
Disclosed herein is a rechargeable metal-ion battery with a non-aqueous electrolyte solvent and hybrid conductive cation. The electrolyte contains at least two different ions Am+, Bn+. A and B are typically an alkali or alkaline earth metal, and m, n=11, 2, 3. The ion in the electrolyte has at least a concentration of 1% in molar ratio, as compared with the total ion concentration. The hybrid ionic electrolyte can be formed by adding corresponding soluble salts into the electrolyte or by extraction of a ternary ion from the electrode material during the initial battery cycle. Ions in the electrolyte can either participate in the electrochemical reaction or not. The battery may comprise a cathode and an anode having different reaction selectivity towards the ions in the electrolyte. For example, in a battery with a transition metal hexacyanometallate (TMHCM) cathode, a hard carbon anode, and an electrolyte containing sodium and potassium ion, both the sodium and potassium ions can be inserted into the TMHCM cathode, but only sodium ion can be inserted into the hard carbon anode.
A sodium-ion battery with a TMHCF cathode exhibits a high capacity and a long cycle life using such a hybrid ion electrolyte, and an example is presented to illustrate proof of concept.
Accordingly, a method is provided for forming a rechargeable metal-ion battery with a non-aqueous hybrid ion electrolyte. The method provides a TMHCM cathode having a chemical formula AXM1YM2Z(CN)N
The first group of metals includes an alkali or alkaline metals. The anode can likewise be made from carbonaceous materials, alkali metals, alkaline earth metals, alloys of tin, lead, silicon, phosphorous, or germanium, or titanates including alkali or alkaline earth metals.
Subsequent to the initial charge and discharge operations, the cathode and anode are connected to a current source for charging. As a result, cations are inserted into the anode. The cations may alternatively be only “A” cations, only the first type of cation, or both the “A” cations and the first type of cation. Subsequent to charging the battery, the method connects the cathode and anode to a load and discharges the battery. As a result, cations are inserted into the TMHCM particles. The cations may alternatively be only “A” cations, only the first type of cation, or both “A” cations and the first type of cation.
Additional details of the above-described method, a method for operating a rechargeable metal-ion battery with a non-aqueous hybrid ion electrolyte, and a rechargeable metal-ion battery are presented below.
The TMHCM particles 104 have the chemical formula AXM1YM2Z(CN)N
where “A” is selected from a first group of metals;
where M1 and M2 are transition metals;
where
where
where
where
where
A hybrid ionic electrolyte 106 includes a first type of cation 108 selected from the first group of metals and a second type of cation 110 selected from the first group of metals, but different than the first type of cation 108. The electrolyte 106 includes a non-aqueous solvent (i.e. is a non-aqueous electrolyte).
The battery 100 further comprises an anode 112. Although not explicitly shown, a polymeric binder such as PTFE or PVDF may be used to provide adhesion between electrode materials and current collector 113 to improve the overall physical stability of the anode 112. Typically, an ion-permeable membrane 114 separates (electrically insulates) the anode 112 from the cathode 102.
The anode 112, or more explicitly the anode material 116 overlying current collector 115 may be carbonaceous materials, alkali metals, alkaline earth metals, alloys including tin, alloys including lead, alloys including silicon, alloys including phosphorous, alloys including germanium, titanates including alkali metals, titanates including alkaline earth metals, or combinations thereof. Some examples of a carbonaceous material include carbon black, activated carbon, carbon cloth, and carbon paper. Typically, a titanate is an inorganic compound composed of titanium oxides. The first group of metals includes lithium (Li), sodium (Na), potassium (K), rubidium (Rb), cesium (Cs), calcium (Ca), strontium (Sr), barium (Ba), silver (Ag), aluminum (Al), magnesium (Mg), and combinations thereof.
M1 and M2 are each independently derived, meaning that they may be the same or different metals. Typical M1 and M2 metals include titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), Ca, Mg, strontium (Sr), and barium (Ba). Note: the materials listed above are examples used to illustrate the invention and do not necessarily represent an exhaustive list of all possible materials.
Typically, the first type of cation 108 and the second type of cation 110 in the electrolyte 106 each comprise at least 1% in molar ratio as compared to the total ion concentration of cations in the electrolyte. This relationship holds true for all battery states: charged, discharged, and in-between.
In one aspect, the cathode TMHCM particles 104 include cations from only the first type of cation 108 when the battery is in the discharged state. Alternatively, the cathode TMHCM particles 104 may include cations from both the first type of cation 108 and the second type of cations 110, when the battery is in a discharged state.
In another aspect, the anode 112 includes cations from only one type of cation in the electrolyte 106 (e.g. the first type of cation 108 or the second type of cations 110), when the battery is in a charged state. Alternatively, the anode 112 includes cations from both the first type of cation 108 and the second type of cation 110, when the battery is in a charged state.
It has been reported in the literature that transition metal hexacyanoferrates (TMHCFs), which are a type of TMHCM, can be dissolved into a carbonate-based non-aqueous electrolyte during lithium insertion/extraction, resulting in fast capacity decay upon cycling [11]. In general, TMHCMs with large ions (e.g. K+, Rb+, Cs+) inside the Prussian Blue framework have a lower solubility in an organic electrolyte, as compared to TMHCMs with smaller cations (e.g. Li+, Na+), inside the nanocubes of the TMHCM framework. However, it is more difficult for an ion with a large radius, such as Cs+, to diffuse inside the Prussian Blue framework, as compared with small ions like Li+ or Na+, which therefore compromises the electrochemical behavior of the TMHCM-based battery. Therefore, a hybrid ion electrolyte containing both large and small cations may be beneficial for the development of a high performance TMHCM-based metal-ion battery, because the large cations can suppress TMHCM dissolution, while the small cations serve as guest ions for insertion into the TMHCM. A hybrid-ion non-aqueous electrolyte comprising more than one kind cation may be chosen from Li+, NH4+, Na+, K+, Mg2+, Al3+, Cs+, Rb+, Zn2+, Ba2+, Sr2+, Ca2+. Examples based upon TMHCM-based rechargeable sodium-ion batteries are presented below.
Step 702 provides a transition metal hexacyanometallate (TMHCM) cathode having a chemical formula AXM1YM2Z(CN)N
Step 702 provides an anode made from a material such as alkali metals, alkaline earth metals, alloys including tin, alloys including lead, alloys including silicon, alloys including phosphorous, alloys including germanium, titanates including alkali metals, titanates including alkaline earth metals, or combinations thereof. Step 702 provides the first group of metals as follows: lithium (Li), sodium (Na), potassium (K), rubidium (Rb), cesium (Cs), calcium (Ca), strontium (Sr), barium (Ba), silver (Ag), aluminum (Al), magnesium (Mg), and combinations thereof.
Subsequent to the initial charge and discharge operations (Steps 704 and 706), Step 710 connects the cathode and anode to a current source and charges the battery. Step 712 inserts cations into the anode. The cations may alternatively be only “A” cations, only the first type of cation, or both the “A” cations and the first type of cation.
Subsequent to charging the battery in Step 710, Step 714 connects the cathode and anode to a load and discharges the battery. Step 716 inserts cations into the TMHCM particles. The cations may alternatively be only “A” cations, only the first type of cation, or both “A” cations and the first type of cation.
With respect to the AXM1YM2Z(CN)N
The first group of metals provided in Step 802 include: lithium (Li), sodium (Na), potassium (K), rubidium (Rb), cesium (Cs), calcium (Ca), strontium (Sr), barium (Ba), silver (Ag), aluminum (Al), magnesium (Mg), and combinations thereof. The anode provided in Step 802 may comprise carbonaceous materials, alkali metals, alkaline earth metals, alloys including tin, alloys including lead, alloys including silicon, alloys including phosphorous, alloys including germanium, titanates including alkali metals, titanates including alkaline earth metals, or combinations thereof.
A rechargeable metal-ion battery with a hybrid ion electrolyte is provided, along with methods for charging and operation of the battery. Examples of particular materials have been presented to illustrate the invention. However, the invention is not limited to merely these examples. Other variations and embodiments of the invention will occur to those skilled in the art.
This application is a Continuation-in-Part of an application entitled, REACTIVE SEPARATOR FOR A METAL-ION BATTERY, invented by Long Wang et al, Ser. No. 14/230,882, filed Mar. 31, 2014, attorney docket No. SLA3370; which is a Continuation-in-Part of an application entitled, NASICON-POLYMER ELECTROLYTE STRUCTURE, invented by Long Wang et al, Ser. No. 14/198,755, filed Mar. 6, 2014, attorney docket No. SLA3367; which is a Continuation-in-Part of an application entitled, BATTERY WITH AN ANODE PRELOADED WITH CONSUMABLE METALS, invented by Yuhao Lu et al, Ser. No. 14/198,702, filed Mar. 6, 2014, attorney docket No. SLA3364; which is a Continuation-in-Part of an application entitled, BATTERY ANODE WITH PRELOADED METALS, invented by Long Wang et al, Ser. No. 14/198,663, filed Mar. 6, 2014, attorney docket No. SLA3363; which is a Continuation-in-Part of an application entitled, METAL BATTERY ELECTRODE WITH PYROLYZED COATING, invented by Yuhao Lu et al, Ser. No. 14/193,782, filed Feb. 28, 2014, attorney docket No. SLA3353; which is a Continuation-in-Part of an application entitled, METAL HEXACYANOMETALLATE ELECTRODE WITH SHIELD STRUCTURE, invented by Yuhao Lu et al, Ser. No. 14/193,501, filed Feb. 28, 2014, attorney docket No. SLA3352; which is a Continuation-in-Part of an application entitled, CYANOMETALLATE CATHODE BATTERY AND METHOD FOR FABRICATION, invented by Yuhao Lu et al, Ser. No. 14/174,171, filed Feb. 6, 2014, attorney docket No. SLA3351; This application is a Continuation-in-Part of an application entitled, SODIUM IRON(II)-HEXACYANOFERRATE(II) BATTERY ELECTRODE AND SYNTHESIS METHOD, invented by Yuhao Lu et al, Ser. No. 14/067,038, filed Oct. 30, 2013, attorney docket No. SLA3315; which is a Continuation-in-Part of an application entitled, TRANSITION METAL HEXACYANOMETALLATE-CONDUCTIVE POLYMER COMPOSITE, invented by Sean Vail et al., Ser. No. 14/059,599, filed Oct. 22, 2013, attorney docket No. SLA3336; which is a Continuation-in-Part of an application entitled, METAL-DOPED TRANSITION METAL HEXACYANOFERRATE (TMHCF) BATTERY ELECTRODE, invented by Yuhao Lu et al., Ser. No. 13/907,892, filed Jun. 1, 2013, attorney docket No. SLA3287; which is a Continuation-in-Part of an application entitled, HEXACYANOFERRATE BATTERY ELECTRODE MODIFIED WITH FERROCYANIDES OR FERRICYANIDES, invented by Yuhao Lu et al., Ser. No. 13/897,492, filed May 20, 2013, attorney docket No. SLA3286; which is a Continuation-in-Part of an application entitled, PROTECTED TRANSITION METAL HEXACYANOFERRATE BATTERY ELECTRODE, invented by Yuhao Lu et al., Ser. No. 13/872,673, filed Apr. 29, 2013, attorney docket No. SLA3285; which is a Continuation-in-Part of an application entitled, TRANSITION METAL HEXACYANOFERRATE BATTERY CATHODE WITH SINGLE PLATEAU CHARGE/DISCHARGE CURVE, invented by Yuhao Lu et al., Ser. No. 13/752,930, filed Jan. 29, 2013, attorney docket No. SLA3265; which is a Continuation-in-Part of an application entitled, SUPERCAPACITOR WITH HEXACYANOMETALLATE CATHODE, ACTIVATED CARBON ANODE, AND AQUEOUS ELECTROLYTE, invented by Yuhao Lu et al., Ser. No. 13/603,322, filed Sep. 4, 2012, attorney docket No. SLA3212. Ser. No. 13/752,930 is also a Continuation-in-Part of an application entitled, IMPROVEMENT OF ELECTRON TRANSPORT IN HEXACYANOMETALLATE ELECTRODE FOR ELECTROCHEMICAL APPLICATIONS, invented by Yuhao Lu et al., Ser. No. 13/523,694, filed Jun. 14, 2012, attorney docket No. SLA3152; which is a Continuation-in-Part of an application entitled, ALKALI AND ALKALINE-EARTH ION BATTERIES WITH HEXACYANOMETALLATE CATHODE AND NON-METAL ANODE, invented by Yuhao Lu et al., Ser. No. 13/449,195, filed Apr. 17, 2012, attorney docket no. SLA3151; which is a Continuation-in-Part of an application entitled, ELECTRODE FORMING PROCESS FOR METAL-ION BATTERY WITH HEXACYANOMETALLATE ELECTRODE, invented by Yuhao Lu et al., Ser. No. 13/432,993, filed Mar. 28, 2012, attorney docket no. SLA3146. All these applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | 14230882 | Mar 2014 | US |
Child | 14271498 | US | |
Parent | 14198755 | Mar 2014 | US |
Child | 14230882 | US | |
Parent | 14198702 | Mar 2014 | US |
Child | 14198755 | US | |
Parent | 14198663 | Mar 2014 | US |
Child | 14198702 | US | |
Parent | 14193782 | Feb 2014 | US |
Child | 14198663 | US | |
Parent | 14193501 | Feb 2014 | US |
Child | 14193782 | US | |
Parent | 14174171 | Feb 2014 | US |
Child | 14193501 | US | |
Parent | 14067038 | Oct 2013 | US |
Child | 14174171 | US | |
Parent | 14059599 | Oct 2013 | US |
Child | 14067038 | US | |
Parent | 13907892 | Jun 2013 | US |
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Parent | 13897492 | May 2013 | US |
Child | 13907892 | US | |
Parent | 13872673 | Apr 2013 | US |
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Parent | 13752930 | Jan 2013 | US |
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Parent | 13603322 | Sep 2012 | US |
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Parent | 13523694 | Jun 2012 | US |
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Parent | 13449195 | Apr 2012 | US |
Child | 13523694 | US | |
Parent | 13432993 | Mar 2012 | US |
Child | 13449195 | US |