The present invention relates to reciprocating compressors.
Reciprocating compressors are widely used in refrigerators, for example (Patent Literature 1).
The compression mechanism 103 has a cylinder 112, a piston 114, a connecting rod 118, a shaft 120, and a bearing 122. The shaft 120 has a main shaft portion 124 and an eccentric portion 125 provided on the upper part of the main shaft portion 124. The main shaft portion 124 includes a journal portion 126 located inside the bearing 122, and a portion 127 projecting downwardly below the bearing 122 and fixed to the rotor of the motor 105. The eccentric portion 125 and the piston 114 are connected by the connecting rod 118. The power of the motor 105 is transmitted to the piston 114 through the shaft 120 and the connecting rod 118. As the piston 114 reciprocates in the cylinder 112, a refrigerant is compressed.
The load of the compressed refrigerant acts on the shaft 120 in the direction of an arrow A through the connecting rod 118 and the piston 114. The journal portion 126 is long enough to support large loads. The longer the journal portion 126 is, however, the more friction losses between the shaft 120 and the bearing 122 tend to increase. Since reciprocating compressors are characterized in that they undergo significant changes in the magnitude of the load during one cycle, the longer journal portion 126 may produce opposite effects. That is, the longer journal portion 126 works effectively when a large load is applied, but the longer journal portion 126 causes an increase in friction losses when a small load is applied.
In order to solve this problem, conventionally, a reduced diameter portion 128 with a smaller diameter is formed in the main shaft portion 124. This reduced diameter portion 128 achieves reduction of friction losses between the shaft 120 and the bearing 122 without impairing the ability of the bearing 122 to support the shaft 120.
As a result of intensive studies, the present inventors have found that there is a structure in which the friction losses can further be reduced without impairing the ability to support the shaft. It is an object of the present invention to provide a technique for reducing friction losses in a reciprocating compressor.
The present invention provides a reciprocating compressor including: a cylinder; a piston reciprocably disposed in the cylinder; a connecting rod connected to the piston; a shaft having a rotational axis perpendicular to a reciprocating direction of the piston, and connected to the connecting rod so that rotational motion of the shaft itself is converted into linear motion of the piston; and a bearing for supporting the shaft. In this reciprocating compressor, the shaft has a journal portion as a portion covered by the bearing. The journal portion has a first journal portion and a second journal portion. The first journal portion is located closer to the connecting rod with respect to a midpoint of the journal portion in a direction parallel to the rotational axis, and the second journal portion is located farther from the connecting rod with respect to the midpoint. The bearing has a first sliding portion for supporting the first journal portion and a second sliding portion for supporting the second journal portion. When a plane that is parallel to the reciprocating direction of the piston and includes the rotational axis of the shaft intersects an inner circumferential surface of the bearing at two positions and the position closer to the piston is defined as a reference position, the first sliding portion has a first recessed portion in at least one range selected from a range of 0° to 180° and a range of 270° to 360° in a rotational direction of the shaft from the reference position. The first recessed portion forms a larger bearing clearance than a bearing clearance formed in a range other than the ranges.
As described later, in the reciprocating compressor, the supporting force exerted by the bearing is not uniform in the circumferential direction. In theory, some parts of the bearing of the reciprocating compressor make a large contribution to support the shaft but other parts thereof make a small contribution. According to the present invention, the recessed portion is formed in the part that makes a small contribution. That is, the bearing clearance between the shaft and the region of the bearing that makes a small contribution to support the shaft is increased without impairing the reliability of the bearing. This can reduce friction losses, which have occurred conventionally in this part, and therefore the efficiency of the reciprocating compressor is improved.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
The motor 26 includes a stator 18 and a rotor 25. In the present embodiment, the rotational axis of the motor 26 is parallel to the vertical direction. The lower part of the stator 18 is fixed to the closed casing 17 by a supporting spring 24. An oil reservoir 17a for holding lubricating oil (refrigerating machine oil) is formed in the bottom part of the closed casing 17.
The compression mechanism 50 has a shaft 1, a bearing 2, a piston 4, a cylinder 5, and a connecting rod 6. The bearing 2 and the cylinder 5 are formed integrally as a part of a supporting frame 21. The supporting frame 21 is fixed to the closed casing 17 by a not-shown fastening member so that the rotational axis of the motor 26 coincides with the central axis of the bearing 2. The piston 4 is disposed reciprocably in the cylindrical cylinder 5. The reciprocating direction of the piston 4 is parallel to the horizontal direction. A cylinder head 23 having valves 19 (a suction valve and a discharge valve) are mounted on the end portion of the cylinder 5. A compression chamber 5a is formed between the piston 4 and the cylinder head 23.
The shaft 1 has a main shaft portion 39, an eccentric plate 20, and an eccentric portion 3. The main shaft portion 39 is inserted into the bearing 2. The rotational axis of the main shaft portion 39, that is, the rotational axis of the shaft 1 is perpendicular to the reciprocating direction of the piston 4 and parallel to the vertical direction. In the present description, the direction parallel to the rotational axis of the shaft 1 is referred to as an axial direction. The eccentric plate 20 is provided on the upper end of the main shaft portion 39, and the eccentric portion 3 (eccentric shaft) is provided on the upper surface of the eccentric plate 20. The eccentric portion 3 and the eccentric plate 20 are located outside the bearing 2. The center of the eccentric portion 3 is deviated from the center of the main shaft portion 39. The eccentric portion 3 and the piston 4 are connected by the connecting rod 6. The rotational motion of the motor 26 is converted into the reciprocating motion of the piston 4 by the action of the eccentric portion 3 and the connecting rod 6. The main shaft portion 39, the eccentric plate 20, and the eccentric portion 3 are usually formed integrally.
Specifically, the main shaft portion 39 has a journal portion 28, a reduced diameter portion 9, and a driven portion 35. The journal portion 28 is a portion covered by the bearing 2. The reduced diameter portion 9 is a portion for separating the journal portion 28 in the bearing 2 into an upper journal portion 7 (first journal portion) and a lower journal portion 8 (second journal portion). The upper journal portion 7 is located closer to the connecting rod 6 than the lower journal portion 8. The upper journal portion 7 and the lower journal portion 8 may have the same length or different lengths in the axial direction. The outer diameter of the reduced diameter portion 9 is smaller than that of the journal portion 28. The difference between the outer diameter of the journal portion 28 and that of the reduced diameter portion 9 is 100 to 300 μm, for example. The reduced diameter portion 9 can reduce friction losses between the shaft 1 and the bearing 2.
The driven portion 35 is a portion projecting downwardly below the bearing 2 and fixed to the rotor 25 of the motor 26. A not-shown speed-type oil pump (centrifugal pump) is formed inside the driven portion 35. The lower end of the driven portion 35 extends into the oil reservoir 17a and is in contact with lubricating oil. As the shaft 1 rotates, the lubricating oil is drawn from the lower end of the driven portion 35 into the speed-type oil pump. Then, the oil is supplied to the parts that require lubrication and/or sealing through an oil supply groove 37 formed on the outer circumferential surface of the main shaft portion 39. The parts that require lubrication and/or sealing are, for example, the clearance between the journal portion 28 and the bearing 2, the clearance between the lower surface of the eccentric plate 20 and the open end surface of the bearing 2, the joint between the eccentric portion 3 and the connecting rod 6, and the clearance between the piston 4 and the cylinder 5.
The bearing 2 has an upper sliding portion 10 (first sliding portion) for supporting the upper journal portion 7 and a lower sliding portion 11 (second sliding portion) for supporting the lower journal portion 8. The upper sliding portion 10 covers the upper journal portion 7, and the lower sliding portion 11 covers the lower journal portion 8. The central axis of the bearing 2 coincides with the rotational axis of the shaft 1.
An upper recessed portion 29 (first recessed portion) is formed in a range of the upper sliding portion 10 and forms a larger bearing clearance than a bearing clearance formed in a range other than the range. Likewise, a lower recessed portion 30 (second recessed portion) is formed in a range of the lower sliding portion 11 and forms a larger bearing clearance than a bearing clearance formed in a range other than the range. With the upper recessed portion 29 and the lower recessed portion 30, the friction losses between the shaft 1 and the bearing 2 can be reduced without impairing the ability required for the bearing 2 to support the shaft 1. Generally, the width (dimension) of a bearing clearance is a value defined by the difference between the inner diameter of a bearing and the diameter of a shaft. In the present description, however, since the recessed portions 29 and 30 are formed in the bearing 2, the inner diameter of the bearing is not constant. Therefore, the width of the bearing clearance can be defined as follows. That is, a value derived from the difference between the radius of the shaft 1 and the distance from the central axis of the bearing 2 to the inner circumferential surface of the bearing 2 at an arbitrary angular position on the circumference of the shaft 1 can be defined as the width of the bearing clearance at that angular position.
The effect of reducing friction losses can also be obtained in the case where only either one of the upper recessed portion 29 and the lower recessed portion 30 is provided. As is clear from the description below, however, the supporting force exerted by the upper sliding portion 10 is greater than the supporting force exerted by the lower sliding portion 11. Therefore, the effect produced by the upper recessed portion 29 is greater than the effect produced by the lower recessed portion 30.
When electric power is supplied to the motor 26, the shaft 1 fixed to the rotor 25 rotates. When the shaft 1 rotates, the piston 4 connected to the eccentric portion 3 by the connecting rod 6 reciprocates inside the cylinder 5. A working fluid (typically a refrigerant) is drawn into the compression chamber 5a and compressed according to the reciprocating motion of the piston 4. As mentioned above, the reciprocating compressor 100 of the present embodiment is configured as a single cylinder type reciprocating compressor. The axial direction of the shaft 1 may be parallel to the horizontal direction and the reciprocating direction of the piston 4 may be parallel to the vertical direction. Also in the case where the axial direction of the shaft 1 is parallel to the horizontal direction, the side on which the connecting rod 6 is located is defined as the upper side of the axial direction and the opposite side is defined as the lower side of the axial direction, for convenience.
Next, the upper recessed portion 29 and the lower recessed portion 30 are described in detail.
First, as shown in
The connecting rod 6 has a swing angle depending on the phase of the shaft 1 and the design values of the respective members. This angle is referred to as a connecting rod swing angle β. The connecting rod swing angle β is represented by Equation (1), where lc is the length of the connecting rod 6, S is the stroke of the piston 4, and θ is the rotation angle of the shaft 1. The length lc of the connecting rod 6 corresponds to the length of a line segment connecting the center of the eccentric portion 3 of the shaft 1 and the center of a piston pin 4k. In other words, the length lc of the connecting rod 6 is represented by the length of a line segment connecting the center of a connecting hole 6h1 provided on one end of the connecting rod 6 and the center of a connecting hole 6h2 provided on the other end thereof. The “connecting rod swing angle” is an angle formed by that line segment having the length lc and the X axis.
Next, a load that occurs during the operation of the reciprocating compressor 100 is described. During the operation of the reciprocating compressor 100, a load of a compressed refrigerant acts on the piston 4 in the −X direction (direction of 180°) in the coordinate system of
As shown in
First, a coordinate system shown in
When the capacity of the compression chamber 5a is small, the maximum load 12 acts on the shaft 1. Specifically, the load 12 is maximum when the rotation angle θ of the shaft 1 is about 0° (360°) and the piston 4 is located near the top dead center. When the rotation angle θ of the shaft 1 is about 0°, the connecting rod swing angle β is about 0° according to Equation (1). That is, the maximum load 12 acts on the shaft 1 in the direction of 180°. The load 12 decreases rapidly with increasing or decreasing rotation angle θ of the shaft 1 from 0°. Therefore, the direction of action of the load 12 can be regarded as being fixed at 180°. Hereinafter in this embodiment, it is assumed that the load 12 acts on the shaft 1 only in the direction of 180°, without regard to the connecting rod swing angle β.
As shown in
Here, the load 12, the upper bearing holding force 13, and the lower bearing holding force 14 are denoted as F, Pu, and Pl. The length of the upper journal portion 7 in the axial direction is denoted as Lu, and the length of the lower journal portion 8 in the axial direction is denoted as Ll. The radii of the upper journal portion 7 and the lower journal portion 8 are each denoted as R. The point at an arbitrary height H on the rotational axis of the shaft 1 (where hp>H) is denoted as A, and the distance from the point A to the point of action hp of the load 12 is denoted as lr (=hp−H). The distance from the point A to the point of action hu of the upper bearing holding force 13 is denoted as lu (=hu−H), and the distance from the point A to the point of action hl of the lower bearing holding force 14 is denoted as ll (=hl−H). The balance of forces in the shaft 1 is represented by Equation (2). In Equation (2), the direction of action of the load 12 is a positive direction of action.
[Equation 2]
F+2PuLuR+2PlLlR=0 (2)
The balance of moments at the point A is represented by Equation (3). In Equation (3), when the upper end of the shaft 1 rotates in a direction opposite to the direction of action of the load 12, that opposite direction is a positive moment direction. Equation (4) is derived from Equation (2) and Equation (3). Equation (5) is derived from Equation (2) and Equation (4).
Since Ir=hp−H, lu=hu−H, and ll=hl−H hold, (lr−lu)>0, (lr−ll)>0, and (ll−lu)<0 hold wherever the point A is placed on the rotational axis of the shaft 1. Therefore, when F>0 holds, Pl>0 holds according to Equation (5). When Pl>0 holds, Pu<0 holds according to Equation (4). That is, the upper bearing holding force 13 acts in the opposite direction to the load 12, and the lower bearing holding force 14 acts in the same direction as the load 12.
In
Conversely, in the range of 270° to 360°, the lubricating oil is discharged in a direction in which the clearance is increased. As a result, the lubricating oil filled in the range of 270° to 360° has a lower pressure than that filled in the other range, and generates a negative pressure 15 in a direction in which the upper journal portion 7 is drawn toward the upper sliding portion 10. The negative pressure 15 acts in a direction that is slightly inclined in the rotational direction of the shaft 1, with respect to the eccentric direction (direction of 270°). The resultant force of the positive pressure 16 and the negative pressure 15 is the upper bearing holding force 13 in the upper journal portion 7. As described above, when the upper journal portion 7 is eccentric in the direction of 270°, the upper bearing holding force 13 acts in the direction of 0°. Conversely, in order to allow the upper bearing holding force 13 to act in the opposite direction to the load 12 (see
Conversely, in the range of 90° to 180°, the lubricating oil is discharged in a direction in which the clearance is increased. As a result, the lubricating oil filled in the range of 90° to 180° has a lower pressure than that filled in the other range, and generates a negative pressure 31 in a direction in which the lower journal portion 8 is drawn toward the lower sliding portion 11. The negative pressure 31 acts in a direction that is slightly inclined in the rotational direction of the shaft 1, with respect to the eccentric direction (direction of 90°). The resultant force of the positive pressure 32 and the negative pressure 31 is the lower bearing holding force 14 in the lower journal portion 8. As described above, when the lower journal portion 8 is eccentric in the direction of 90°, the lower bearing holding force 14 acts in the direction of 180°. Conversely, in order to allow the lower bearing holding force 14 to act in the same direction as the load 12 (see
The shaft 1, which is in a posture with the upper journal portion 7 being inclined in the direction of 270° and the lower journal portion 8 being inclined in the direction of 90°, rotates while being supported by the upper bearing holding force 13 acting in the direction of 0° and the lower bearing holding force 14 acting in the direction of 180°. This theory is also described in Yamamoto, Yuji and Kaneta, Sadahiro, “Tribology”, Rikogakusha Publishing Co., Ltd. 1998, p. 84.
Since the positive pressure 16 acts in the direction in which the clearance between the upper journal portion 7 and the upper sliding portion 10 is increased, it is a force for supporting the shaft 1. Likewise, since the positive pressure 32 acts in the direction in which the clearance between the lower journal portion 8 and the lower sliding portion 11 is increased, it also is a force for supporting the shaft 1. On the other hand, since the negative pressure 15 acts in the direction in which the clearance between the upper journal portion 7 and the upper sliding portion 10 is reduced, it is a force for preventing the support of the shaft 1. Likewise, since the negative pressure 31 acts in the direction in which the clearance between the lower journal portion 8 and the lower sliding portion 11 is reduced, it also is a force for preventing the support of the shaft 1.
As understood from the above description, the upper sliding portion 10 in the ranges of 270° to 360° and 0° to 180° is not involved in the generation of the positive pressure 16 in theory, and makes a very small contribution to support the upper journal portion 7. Therefore, if the upper recessed portion 29 is formed in at least one range selected from the range of 0° to 180° and the range of 270° to 360° in the rotational direction of the shaft 1 from the reference position, the friction loss between the upper journal portion 7 and the upper sliding portion 10 can be reduced without impairing the ability required for the upper sliding portion 10 to support the shaft 1.
The lower sliding portion 11 in the range of 90° to 360° is not involved in the generation of the positive pressure 32 in theory, and makes a very small contribution to support the lower journal portion 8. Therefore, if the lower recessed portion 30 is formed in the range of 90° to 360° in the rotational direction of the shaft 1 from the reference position, the friction loss between the lower journal portion 8 and the lower sliding portion 11 can be reduced without impairing the ability required for the lower sliding portion 11 to support the shaft 1.
The specific structure of the upper recessed portion 29 and the lower recessed portion 30 are further described. To facilitate understanding, a developed view of the bearing 2 is shown in
As described above, in theory, the upper recessed portion 29 may be formed over the entire range of 0° to 180° and the entire range of 270° to 360° in the rotational direction of the shaft 1 from the reference position (0°). However, in view of the reliability of the bearing 2, it is preferable to form the upper recessed portion 29 only in a part of these ranges. As shown in
As shown in
As shown in
On the other hand, the upper recessed portion 29 extends to reach the upper end 2t of the bearing 2 and is closed by the lower surface of the eccentric plate 20. With this configuration, the lubricating oil is supplied between the lower surface of the eccentric plate 20 and the open end surface of the bearing 2 through the upper recessed portion 29. In the present embodiment, the open end surface of the bearing 2 supports the thrust load of the shaft 1. Using the upper recessed portion 29 as one of the oil supply passages, the lubricating oil can be supplied efficiently between the lower surface of the eccentric plate 20 and the open end surface of the bearing 2. Furthermore, it is easy to form the upper recessed portion 29 if it extends to reach the upper end 2t of the bearing 2, and such an upper recessed portion 29 is advantageous in increasing its area and reducing friction losses.
As shown in
As shown in
The depth of the upper recessed portion 29 is not particularly limited. It can be adjusted as appropriate so as to reduce friction losses sufficiently. For example, as shown in
Likewise, the depth of the lower recessed portion 30 is not particularly limited. It can be adjusted as appropriate so as to reduce friction losses sufficiently. For example, as shown in
As shown in
As shown in
As described in the first embodiment with reference to
As shown in
The same theory also applies to the lower recessed portion 30. As shown in
As described in the first embodiment with reference to
As shown in
Only the upper recessed portion 29 may overlap the reduced diameter portion 9, or only the lower recessed portion 30 may overlap the reduced diameter portion 9.
According to Equation (4) and Equation (5) described above, the direction of action of the upper bearing holding force 13 is opposite to the direction of action of the load 12, and the direction of action of the lower bearing holding force 14 is the same as the direction of action of the load 12. As a result, the balance of the forces and the balance of the moments can be maintained. That is, in order to maintain the balance of the forces and the balance of the moments, the direction of action of the upper bearing holding force 13 is required to be the direction of 0°, and the direction of action of the lower bearing holding force 14 is required to be the direction of 180°.
In the present embodiment, as described with reference to
In the entire shaft 1, however, the 90° direction component of the upper bearing holding force and the 270° direction component of the lower bearing holding force 14 are compensated for each other, and the 0° direction component of the upper bearing holding force 13 and the 180° direction component of the lower bearing holding force 14 are adjusted to each other. As a result, Equation (2) and Equation (3) are satisfied. Therefore, according to the present embodiment, the ability of the upper sliding portion 10 to support the upper journal portion 7 and the ability of the lower sliding portion 11 to support the lower journal portion 8 can be enhanced while maintaining the balance of the forces and the balance of the moments.
In the third embodiment, the positions of the upper recessed portion 29 and the lower recessed portion 30 are determined in consideration of the swing angle β of the connecting rod. Specifically, the upper recessed portion 29 is located in a range of 287° to 343° in the rotational direction of the shaft 1 from the reference position. The lower recessed portion 30 is located in a range of 107° to 163° in the rotational direction of the shaft 1 from the reference position. As in the second embodiment, the upper recessed portion 29 and the lower recessed portion 30 each overlap the reduced diameter portion 9 in the axial direction. Since the other configurations are the same as those of the first embodiment, the description thereof is omitted.
As described with reference to
As described with reference to
The generality of the correlation among the eccentric direction of the shaft 1, the generation mechanism of the positive pressure and the negative pressure, and the directions of action of the bearing holding forces is also shown in the above-mentioned document written by Yamamoto, et al. Based on this correlation, the generation mechanism of the positive pressure 16 and the negative pressure 15 and the direction of action of the upper bearing holding force 13 in the case where the upper journal portion 7 is eccentric in the direction of an arbitrary angle ψu are described. Furthermore, the generation mechanism of the positive pressure 32 and the negative pressure 31 and the direction of action of the lower bearing holding force 14 in the case where the lower journal portion 8 is eccentric in the direction of an arbitrary angle ψl are described. The angles ψu and ψl each represent the direction specified by the rotation angle of the shaft 1 from the reference position (0°).
As shown in
As shown in
As described in the first embodiment, when ψu is 270°, the upper sliding portion 10 in the ranges of 270° to 360° and 0° to 180° is not involved in the generation of the positive pressure 16 in theory, and makes a very small contribution to support the upper journal portion 7. When ψl is 90°, the lower sliding portion 11 in the range of 90° to 360° is not involved in the generation of the positive pressure 32 in theory, and makes a very small contribution to support the lower journal portion 8.
On the other hand, when considering the connecting rod swing angle β, the direction of action of the load 12, the direction of action of the upper bearing holding force 13, the direction of action of the lower bearing holding force 14, the eccentric direction of the upper journal portion 7, the eccentric direction of the lower journal portion 8, the range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15, and the range of the lower sliding portion 11 that is involved in the generation of the negative pressure 31 change in association with one another. The relations among them are shown in
According to Kawahira, Mutsuyoshi, “Closed-type Refrigerators”, Japanese Association of Refrigeration, 1981, p. 47, a typical range of Ic/S in a reciprocating compressor is 1.75 to 3.5. The smaller the value of Ic/S is, the larger the possible range of the connecting rod swing angle β is. That is, when Ic/S is 1.75, the possible range of the connecting rod swing angle β is maximum. Substituting Ic/S=1.75 in Equation (1) shown above yields −1≦sin θ≦1. Therefore, the possible range of β is about −17° to 17°. β has a positive value in the range of θ=0° to 180°, and a negative value in the range of θ=180° to 360°.
When the rotation angle θ of the shaft 1 is 0°, the connecting rod swing angle β, the direction of action of the load 12, the direction of action of the upper bearing holding force 13, the direction of action of the lower bearing holding force 14, the eccentric direction of the upper journal portion 7, and the eccentric direction of the lower journal portion 8 are the directions of 0°, 180°, 0°, 180°, 270°, and 90°, respectively. The range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 is 270° to 360°, and the range of the lower sliding portion 11 that is involved in the generation of the negative pressure 31 is 90° to 180°.
When the rotation angle θ of the shaft 1 is 90°, the connecting rod swing angle β, the direction of action of the load 12, the direction of action of the upper bearing holding force 13, the direction of action of the lower bearing holding force 14, the eccentric direction of the upper journal portion 7, and the eccentric direction of the lower journal portion 8 are the directions of 17°, 163°, 343°, 163°, 253°, and 73°, respectively. The range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 is 253° to 343° (see
When θ is 90°, the range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 has a minimum end angle (343°). The range of the lower sliding portion 11 that is involved in the generation of the negative pressure 31 also has a minimum end angle (163°).
When the rotation angle θ of the shaft 1 is 180°, the connecting rod swing angle β, the direction of action of the load 12, the direction of action of the upper bearing holding force 13, the direction of action of the lower bearing holding force 14, the eccentric direction of the upper journal portion 7, and the eccentric direction of the lower journal portion 8 are the directions of 0°, 180°, 0°, 180°, 270°, and 90°, respectively. The range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 is 270° to 360°, and the range of the lower sliding portion 11 that is involved in the generation of the negative pressure 31 is 90° to 180°.
When the rotation angle θ of the shaft 1 is 270°, the connecting rod swing angle β, the direction of action of the load 12, the direction of action of the upper bearing holding force 13, the direction of action of the lower bearing holding force 14, the eccentric direction of the upper journal portion 7, and the eccentric direction of the lower journal portion 8 are the directions of −17°, which is the minimum value, 197°, 17°, 197°, 287°, and 107°, respectively. The range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 is 287° to 360° and 0° to 17° (see
When 0 is 270°, the range of the upper sliding portion 10 that is involved in the generation of the negative pressure 15 has a maximum start angle (287°). The range of the lower sliding portion 11 that is involved in the generation of the negative pressure 31 also has a maximum start angle (107°).
The eccentric direction of the upper journal portion 7 changes in the range of 253° to 287°, and the eccentric direction of the lower journal portion 8 changes in the range of 73° to 107°. Therefore, the shaft 1 rotates as if it were swinging. The upper sliding portion 10 in the range of 287° to 343° and the lower sliding portion 11 in the range of 107° to 163° are involved in the generation of the negative pressure 15 and the generation of the negative pressure 31, respectively, regardless of the rotation angle θ of the shaft 1. Therefore, as shown in
When the absolute value of the maximum value and the minimum value of the connecting rod swing angle β is Gabs, the positions of the upper recessed portion 29 and the lower recessed portion 30 can be generalized as follows. That is, it is preferable that the upper recessed portion 29 be located in the range of (270+βabs)° to (360−βabs)° in the rotational direction of the shaft 1 from the reference position, and that the lower recessed portion 30 be located in the range of (90+βabs)° to (180−βabs)° in the rotational direction of the shaft 1 from the reference position.
As shown in
When the position of the shaft 1 in the axial direction is defined as a “height position”, at the height position where the reduced diameter portion 9 is formed, the width of the clearance (bearing clearance) between the shaft 1 and the bearing 2 is constant in the circumferential direction of the shaft 1, except for the region where an oil supply groove is formed. In contrast, at the height positions where the upper recessed portion 29 and the lower recessed portion 30 are formed, the width of the bearing clearance is not constant in the circumferential direction of the shaft 1. Furthermore, the upper recessed portion 29 described in each of the embodiments is different from the reduced diameter portion 9 in that the former is provided in the upper sliding portion 10 for supporting the upper journal portion 7. Likewise, the lower recessed portion 30 is different from the reduced diameter portion 9 in that the former is provided in the lower sliding portion 11 for supporting the lower journal portion 8. These differences are based on the fact that the upper recessed portion 29 and the lower recessed portion 30 are selectively formed in the regions that make a small contribution to support the shaft 1.
As shown in
As shown in
It is preferable that the upper recessed portion 29 be formed only in the ranges described in each of the embodiments. For example, it is assumed that the upper recessed portion 29 is located in the range of 270° to 360° in the rotational direction of the shaft 1 from the reference position. In this case, it is preferable that the rest of the upper sliding portion 10 (the region in the angular range of more than 0° and less than 270°) having the same height position as the upper recessed portion 29 forms a bearing clearance having a constant width between that region and the shaft 1. With this configuration, only friction losses can be reduced effectively without causing a decrease in the bearing holding force. A plurality of recessed portions 29 may be formed in the angular ranges described in each of the embodiments. The same applies to the lower recessed portion 30.
Number | Date | Country | Kind |
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2009-072617 | Mar 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/002094 | 3/24/2009 | WO | 00 | 9/22/2011 |