Embodiments of the present invention relate generally to reciprocating fluid pumps that include a reciprocating plunger, to components and devices for use with such pumps, and to methods of making and using such reciprocating fluid pumps and devices.
Reciprocating fluid pumps are used in many industries. Reciprocating fluid pumps generally include two fluid chambers in a pump body. A reciprocating piston or shaft is driven back and forth within the pump body. One or more plungers (e.g., diaphragms or bellows) may be connected to the reciprocating piston or shaft. As the reciprocating piston moves in one direction, the movement of the plungers results in fluid being drawn into a first fluid chamber of the two fluid chambers and expelled from the second chamber. As the reciprocating piston moves in the opposite direction, the movement of the plungers results in fluid being expelled from the first chamber and drawn into the second chamber. A chamber inlet and a chamber outlet may be provided in fluid communication with the first fluid chamber, and another chamber inlet and another chamber outlet may be provided in fluid communication with the second fluid chamber. The chamber inlets to the first and second fluid chambers may be in fluid communication with a common single pump inlet, and the chamber outlets from the first and second fluid chambers may be in fluid communication with a common single pump outlet, such that fluid may be drawn into the pump through the pump inlet from a single fluid source, and fluid may be expelled from the pump through a single pump outlet. Check valves may be provided at the chamber inlet and outlet of each of the fluid chambers to ensure that fluid can only flow into the fluid chambers through the chamber inlets, and fluid can only flow out of the of the fluid chambers through the chamber outlets.
Examples of such reciprocating fluid pumps are disclosed in, for example, U.S. Pat. No. 5,370,507, which issued Dec. 6, 1994 to Dunn et al., U.S. Pat. No. 5,558,506, which issued September 24, 1996 to Simmons et al., U.S. Pat. No. 5,893,707, which issued Apr. 13, 1999 to Simmons et al., U.S. Pat. No. 6,106,246, which issued Aug. 22, 2000 to Steck et al., U.S. Pat. No. 6,295,918, which issued Oct. 2, 2001 to Simmons et al., U.S. Pat. No. 6,685,443, which issued Feb. 3, 2004 to Simmons et al., U.S. Pat. No. 7,458,309, which issued Dec. 2, 2008 to Simmons et al., and U.S. Patent Application Publication No. 2010/0178184 A1, which published Jul. 15, 2010 in the name of Simmons et al., the disclosure of each of which patents and patent application is respectively incorporated herein in its entirety by this reference.
The illustrations presented herein may not be, in some instances, actual views of any particular reciprocating fluid pump or component thereof, but may be merely idealized representations that are employed to describe embodiments of the present invention. Additionally, elements common between figures may retain the same numerical designation.
As used herein, the term “substantially” means and includes to a degree that one skilled in the art would understand the given parameter, property, or condition is met with a small degree of variance, such as within acceptable manufacturing tolerances.
As used herein, the term “magnet” means and includes any object or device that produces a magnetic field. Magnets include permanent magnets and electromagnetic devices.
As used herein, the phrase “permanent magnet” means and includes any object or device comprising a material that is magnetized and creates its own persistent magnetic field.
As used herein, the phrase “electromagnetic device” means and includes any device used to generate a magnetic field resulting by flowing electrical current through a conductive wire or other structure.
As used herein, the phrase “magnetic material” means and includes any material that alters and/or responds to a magnetic field proximate to the magnetic material. For example, a “magnetic material” may comprise at least one of a magnet and a ferrous material.
As used herein, the phrase “non-magnetic material” means and includes any material that does not alter and/or respond to a magnetic field proximate to the non-magnetic material. For example, a “non-magnetic material” may comprise a polymer.
As used herein, the terms “proximate” and “adjacent,” when referencing a location of a magnetic field with respect to a magnet carried by a movable element, mean and include a distance within which a magnet associated with the movable element imparts a perceptible motive force to that element.
The reciprocating fluid pump 100 includes a pump body 102, which may comprise two or more components that may be assembled together to form the pump body 102. For example, the pump body 102 may include a center body 104, a first end piece 106 that may be attached to the center body 104 on a first side thereof, and a second end piece 108 that may be attached to the center body 104 on an opposite, second side thereof.
A peripheral edge of the first plunger 120 may be attached to the pump body 102, and a fluid tight seal may be provided between the pump body 102 and the first plunger 120. Similarly, a peripheral edge of the second plunger 122 may be attached to the pump body 102, and a fluid tight seal may be provided between the pump body 102 and the second plunger 122. The reciprocating fluid pump 100 includes a subject fluid inlet 114 and a subject fluid outlet 116. During operation of the reciprocating fluid pump 100, subject fluid may be drawn into the reciprocating fluid pump 100 through the subject fluid inlet 114 and expelled out from the reciprocating fluid pump 100 through the subject fluid outlet 116.
A first subject fluid inlet 130 may be provided in the pump body 102 that leads from the subject fluid inlet 114 into the first subject fluid chamber 126 through the pump body 102, and a first subject fluid outlet 134 may be provided in the pump body 102 that leads out from the first subject fluid chamber 126 to the subject fluid outlet 116 through the pump body 102. Similarly, a second subject fluid inlet 132 may be provided in the pump body 102 that leads from the subject fluid inlet 114 into the second subject fluid chamber 128 through the pump body 102, and a second subject fluid outlet 136 may be provided in the pump body 102 that leads out from the second subject fluid chamber 128 to the subject fluid outlet 116 through the pump body 102. Furthermore, a first subject fluid inlet check valve 131 may be provided proximate the first subject fluid inlet 130 to ensure that fluid is capable of flowing into the first subject fluid chamber 126 through the first subject fluid inlet 130, but incapable of flowing out from the first subject fluid chamber 126 through the first subject fluid inlet 130. A first subject fluid outlet check valve 135 may be provided proximate the first subject fluid outlet 134 to ensure that fluid is capable of flowing out from the first subject fluid chamber 126 through the first subject fluid outlet 134, but incapable of flowing into the first subject fluid chamber 126 through the first subject fluid outlet 134. Similarly, a second subject fluid inlet check valve 133 may be provided proximate the second subject fluid inlet 132 to ensure that fluid is capable of flowing into the second subject fluid chamber 128 through the second subject fluid inlet 132, but incapable of flowing out from the second subject fluid chamber 128 through the second subject fluid inlet 132. A second subject fluid outlet check valve 137 may be provided proximate the second subject fluid outlet 136 to ensure that fluid is capable of flowing out from the second subject fluid chamber 128 through the second subject fluid outlet 136, but incapable of flowing into the second subject fluid chamber 128 through the second subject fluid outlet 136. Each of the check valves 131, 133, 135, and 137 may be any suitable valve that allows flow in one direction and restricts flow in an opposite direction, such as, for example, a ball check valve, a diaphragm check valve, a magnet check valve, etc.
Although the magnet check valve 230 of
Referring again to
In the configuration described above, the first plunger 120 is capable of extending in the rightward direction and compressing in the leftward direction from the perspective of
As the first plunger 120 extends and the second plunger 122 compresses, the volume of the first drive fluid chamber 127 increases, the volume of the first subject fluid chamber 126 decreases, the volume of the second subject fluid chamber 128 increases, and the volume of the second drive fluid chamber 129 decreases. As a result, subject fluid may be expelled from the first subject fluid chamber 126 through the first subject fluid outlet 134, and subject fluid may be drawn into the second subject fluid chamber 128 through the second subject fluid inlet 132. The first plunger 120 may be extended and the second plunger 122 may be compressed by providing pressurized drive fluid within the first drive fluid chamber 127. One or more magnetic devices may be used to compress, or at least assist in compression of the second plunger 122 responsive to extension of the first plunger 120, as discussed in further detail below.
Conversely, as the second plunger 122 extends and the first plunger 120 compresses, the volume of the second drive fluid chamber 129 increases, the volume of the second subject fluid chamber 128 decreases, the volume of the first subject fluid chamber 126 increases, and the volume of the first drive fluid chamber 127 decreases. As a result, subject fluid may be expelled from the second subject fluid chamber 128 through the second subject fluid outlet 136, and subject fluid may be drawn into the first subject fluid chamber 126 through the first subject fluid inlet 130. The second plunger 122 may be extended and the first plunger 120 may be compressed by providing pressurized drive fluid within the second drive fluid chamber 129. One or more magnetic devices may be used to compress, or at least assist in compression of the first plunger 120 responsive to extension of the second plunger 122, as discussed in further detail below.
As shown in
In the embodiment of
Each of the magnets 138A, 138B, 138C may comprise, for example, a permanent magnet that is at least substantially comprised of a magnetic material. The magnetic material may comprise, for example, a rare earth element (i.e., each of the magnets 138A, 138B, 138C may comprise a permanent rare earth magnet). As non-limiting examples, the magnetic material may comprise at least one of a samarium cobalt alloy and a neodymium iron alloy. In some embodiments, the pump body 102 and other components of the reciprocating fluid pump 100, with the exception of the magnets 138A, 138B, 138C, may be at least substantially comprised of a non-magnetic material, such as a polymer and/or a non-magnetic metal. By way of example and not limitation, such a polymer may comprise one or more of a fluoropolymer, neoprene, buna-N, ethylene diene M-class (EPDM), VITON®, polyurethane, HYTREL®, SANTOPRENE®, fluorinated ethylene-propylene (FEP), perfluoroalkoxy fluorocarbon resin (PFA), ethylene-chlorotrifluoroethylene copolymer (ECTFE), ethylene-tetrafluoroethylene copolymer (ETFE), nylon, polyethylene, polyvinylidene fluoride (PVDF), NORDEL™, and nitrile. By way of example and not limitation, such a non-magnetic metal may comprise one or more of a stainless steel, INCONEL®, MONEL®, HASTELLOY®, a high nickel alloy, brass, copper, bronze, aluminum, and zinc.
The magnets 138A, 138B, 138C may be located, oriented, and configured to impart a force on each of the plungers 120, 122 as the plungers 120, 122 expand and compress in the reciprocating action within the pump body 102.
For example, the first magnet 138A carried by the first plunger 120 may be located and oriented to impart a force on the first plunger 120 responsive to a proximate magnetic field provided by the third magnet 138C within the pump body 102 when the first plunger 120 expands and compresses in the reciprocating action within the pump body 102. For example, the first magnet 138A carried by the first plunger 120 and the third magnet 138C disposed within the pump body 102 may be located along and centered about a common axis along which the first plunger 120 expands and compresses, and may be oriented such that the polarity of the first magnet 138A is opposite the polarity of the third magnet 138C. In other words, the magnetic moment vector of the first magnet 138A may extend in a direction opposite to the magnetic moment vector of the third magnet 138C. Further, the magnetic moment vector of the first magnet 138A may be parallel to and aligned along a common axis (e.g., the axis along which the first plunger 120 expands and compresses) with the magnetic moment vector of the third magnet 138C. In this configuration, a repulsive force will be applied between the first magnet 138A and the third magnet 138C, the magnitude of which will increase as the first magnet 138A and the third magnet 138C are brought into proximity with one another during operation of the reciprocating fluid pump 100. The third magnet 138C may be disposed in a fixed location within the pump body 102 such that the third magnet 138C does not move during operation of the reciprocating fluid pump 100. Thus, as the first magnet 138A is carried by the first plunger 120, the force applied to the first magnet 138A by the proximate magnetic field of the third magnet 138C will be translated and applied to the first plunger 120. As a result, a force will be applied to the first plunger 120 by the proximate magnetic field of the third magnet 138C that urges the plunger 120 to compress, which causes the volume of the first subject fluid chamber 126 to expand and the volume of the first drive fluid chamber 127 to contract.
The first magnet 138A and the third magnet 138C may be configured such that the force acting on the first plunger 120 by the first magnet 138A and the third magnet 138C is sufficient to cause the first plunger 120 to compress, the volume of the first subject fluid chamber 126 to expand, and the volume of the first drive fluid chamber 127 to contract in the absence of the pressurization of the first drive fluid chamber 127 as described herein, but not so high as to prevent extension of the first plunger 120, contraction of the volume of the first subject fluid chamber 126, and expansion of the volume of the first drive fluid chamber 127 when the first drive fluid chamber 127 is pressurized with drive fluid, as described herein.
Similarly, the second magnet 138B carried by the second plunger 122 may be located and oriented to impart a force on the second plunger 122 responsive to a proximate magnetic field provided by the third magnet 138C within the pump body 102 when the second plunger 122 expands and compresses in the reciprocating action within the pump body 102. For example, the second magnet 138B carried by the second plunger 122 and the third magnet 138C disposed within the pump body 102 may be located along and centered about a common axis along which the second plunger 122 expands and compresses, and may be oriented such that the polarity of the second magnet 138B is opposite the polarity of the third magnet 138C. In other words, the magnetic moment vector of the second magnet 138B may extend in a direction opposite to the magnetic moment vector of the third magnet 138C. Further, the magnetic moment vector of the second magnet 138B may be parallel to and aligned along a common axis (e.g., the axis along which the second plunger 122 expands and compresses) with the magnetic moment vector of the third magnet 138C. In this configuration, a repulsive force will be applied between the second magnet 138B and the third magnet 138C, the magnitude of which will increase as the second magnet 138B and the third magnet 138C are brought into proximity with one another during operation of the reciprocating fluid pump 100. As mentioned above, the third magnet 138C may be disposed in a fixed location within the pump body 102 such that the third magnet 138C does not move during operation of the reciprocating fluid pump 100. Thus, as the second magnet 138B is carried by the second plunger 122, the force applied to the second magnet 138B by the proximate magnetic field of the third magnet 138C will be translated and applied to the second plunger 122. As a result, a force will be applied to the second plunger 122 by the proximate magnetic field of the third magnet 138C that urges the second plunger 122 to compress, which causes the volume of the second subject fluid chamber 128 to expand and the volume of the second drive fluid chamber 129 to contract.
The second magnet 138B and the third magnet 138C may be configured such that the force acting on the second plunger 122 by the second magnet 138B and the third magnet 138C is sufficient to cause the second plunger 122 to compress, the volume of the second subject fluid chamber 128 to expand, and the volume of the second drive fluid chamber 129 to contract in the absence of the pressurization of the second drive fluid chamber 129 as described herein, but not so high as to prevent extension of the second plunger 122, contraction of the volume of the second subject fluid chamber 128, and expansion of the volume of the second drive fluid chamber 129 when the second drive fluid chamber 129 is pressurized with drive fluid, as described herein.
Although the third magnet 138C has been shown and described as a magnet (e.g., a permanent magnet, an electromagnetic device), other configurations are also contemplated by the present disclosure. For example, in some embodiments, a magnetic material (e.g., a ferrous material) may be used in place of or in addition to the third magnet 138C.
In additional embodiments, a magnet (e.g., a permanent magnet or an electromagnetic device) located at least partially outside the pump body 102 may be used to provide the proximate magnetic field for generating forces acting on the first magnet 138A and the first plunger 120, and on the second magnet 138B and the second plunger 122. Furthermore, in additional embodiments, a plurality of magnets may be carried by each of the first plunger 120 and the second plunger 122. Similarly, a plurality of magnets may be used to provide a net proximate magnetic field for generating forces acting on the magnet or magnets carried by the first plunger 120 and on the magnet or magnets carried by the second plunger 122.
The first drive fluid chamber 127 may be pressurized with pressurized drive fluid, which will push the first plunger 120 to the right (from the perspective of
The second drive fluid chamber 129 may be pressurized with pressurized drive fluid, which will push the second plunger 122 to the left (from the perspective of
Thus, to drive the pumping action of the reciprocating fluid pump 100, the first drive fluid chamber 127 and the second drive fluid chamber 129 may be pressurized in an alternating or cyclic manner to cause the first plunger 120 and the second plunger 122 to reciprocate back and forth within the pump body 102, as discussed above.
The reciprocating fluid pump 100 may comprise a shifting mechanism for shifting the flow of pressurized drive fluid back and forth between the first drive fluid chamber 127 and the second drive fluid chamber 129. The shifting mechanism may comprise, for example, one or more shift pistons 140, 142 and a shuttle valve 170, as discussed in further detail below.
As shown in
A first shift-shuttle conduit 146A may extend between the first recess 143A, and the shuttle valve 170. A first shift piston vent conduit 148A may extend from the second recess 143B to the exterior of the pump body 102. Although an enlarged figure of the second shift piston 142 is not provided, a second shift-shuttle conduit 146B may extend between the second shift piston 142 and the shuttle valve 170 in a manner like that of the first shift-shuttle conduit 146A, and a second shift piston vent conduit 148B may extend from the second shift piston 142 to the exterior of the pump body 102 in a manner like that of the first shift piston vent conduit 148A, as shown in
With continued reference to
The first shift piston 140 may slide against a bearing surface 154 of the cylindrical insert 150 as it moves left and right (from the perspective of
The first shift piston 140 comprises an annular recess 156 in the outer surface of the first shift piston 140. The annular recess 156 is located on the first shift piston 140, and has a length (i.e., a dimension generally parallel to the longitudinal axis of the first shift piston 140) that is sufficiently long, to cause the annular recess 156 to longitudinally overlap the second recess 143B throughout the stroke of the first shift piston 140. In this configuration, fluid communication is provided between the space surrounding the first shift piston 140 within the annular recess 156 and the exterior of the pump body 102 through the second recess 143B and the corresponding hole 152 in the cylindrical insert 150 that is aligned with the second recess 143B, which may facilitate movement of the first shift piston 140 within the pump body 102.
As shown in
Referring again to
When the first shift piston 140 is moving to the right (from the perspectives of
A drive fluid conduit 178 may lead to the middle, third recess 176C, as shown in
As can be seen by viewing
A first shuttle valve vent conduit 182A may extend from the first recess 176A to the exterior of the shuttle valve body 172, and a second shuttle valve vent conduit 182B may extend from the fifth recess 176E to the exterior of the shuttle valve body 172. Mufflers or other fluid conduits optionally may be coupled to the shuttle valve vent conduits 182A, 182B to vent the drive fluid to a desirable container or location.
The first shift-shuttle conduit 146A (previously described with reference to
As shown in
The shuttle spool 174 comprises a first annular recess 196A, a second annular recess 196B, and a third annular recess 196C in the outer surface of the shuttle spool 174. The first annular recess 196A, the second annular recess 196B, and the third annular recess 196C are separated from one another by annular ridges 197 in the outer surface of the shuttle spool 174. Furthermore, an annular first end ridge 198A is provided in the outer surface of the shuttle spool 174 on a longitudinal side of the first annular recess 196A opposite the annular ridge 197 proximate thereto, and an annular second end ridge 198B is provided in the outer surface of the shuttle spool 174 on a longitudinal side of the third annular recess 196C opposite the central annular ridge 197 proximate thereto.
Each of the first annular recess 196A, the second annular recess 196B, and the third annular recess 196C have a length (i.e., a dimension generally parallel to the longitudinal axis of the shuttle spool 174) that is long enough to at least partially longitudinally overlap two adjacent recesses of the five recesses 176A-176E at least in one position of the shuttle spool 174. For example, when the shuttle spool 174 is in the position shown in
As can be seen by viewing
In accordance with some embodiments of the invention, the shuttle valve 170 may include at least one magnet carried by the shuttle spool 174. The at least one magnet may be located, oriented, and configured to impart a force on the shuttle spool 174 responsive to a proximate magnetic field in a manner similar to that described above in relation to the magnets 138A, 138B, 138C and the plungers 120, 122.
For example, as shown in
The shuttle valve 170 may include at least one additional magnet that is located, oriented, and configured to provide a proximate magnetic field in a region encompassing the first magnet 200A. For example, a second magnet 200B may be located within the shuttle valve body 172 of the shuttle valve 170. The second magnet 200B may be located proximate an end of the shuttle valve body 172 corresponding to the end of the shuttle spool 174 in which the first magnet 200A is disposed, as shown in
A third magnet 200C optionally provided at an opposite end of the shuttle spool 174 from the first magnet 200A, and a fourth magnet 200D optionally may be located within the shuttle valve body 172 of the shuttle valve 170 proximate an end of the shuttle valve body 172 corresponding to the end of the shuttle spool 174 in which the third magnet 200C is disposed, as shown in
Each of the magnets 200A-200D may comprise, for example, a permanent magnet at least substantially comprised of a magnetic material. The magnetic material may comprise, for example, a rare earth element (i.e., each of the magnets 200A-200D may comprise a permanent rare earth magnet). As non-limiting examples, the magnetic material may comprise at least one of a samarium cobalt alloy and a neodymium iron alloy. In some embodiments, each of the magnets 200A-200D may comprise an electromagnetic device. In some embodiments, the shuttle valve body 172 and the shuttle spool 174, with the exception of the magnets 200A-200D, may be at least substantially comprised of a non-magnetic material such as a polymer and/or a non-magnetic metal. By way of example and not limitation, such a polymer may comprise one or more of a fluoropolymer, neoprene, buna-N, ethylene diene M-class (EPDM), VITON®, polyurethane, HYTREL®, SANTOPRENE®, fluorinated ethylene-propylene (FEP), perfluoroalkoxy fluorocarbon resin (PFA), ethylene-chlorotrifluoroethylene copolymer (ECTFE), ethylene-tetrafluoroethylene copolymer (ETFE), nylon, polyethylene, polyvinylidene fluoride (PVDF), NORDEL™, and nitrile. By way of example and not limitation, such a non-magnetic metal may comprise one or more of a stainless steel, INCONEL®, MONEL®, HASTELLOY®, a high nickel alloy, brass, copper, bronze, aluminum, and zinc.
The magnets 200A-200D may be located, oriented, and configured to impart a force on the shuttle spool 174 as the shuttle spool 174 moves back and forth within the shuttle valve body 172. For example, the first magnet 200A and the third magnet 200C may be located, oriented, and configured to bias the shuttle spool 174 to at least one position within the shuttle valve body 172 responsive to the proximate magnetic fields provided by the second magnet 200B and the fourth magnet 200D.
For example, the first magnet 200A carried by the shuttle spool 174 may be located, oriented, and configured to impart a force on the shuttle spool 174 responsive to a proximate magnetic field provided by the second magnet 200B within the shuttle valve body 172 when the shuttle spool 174 slides back and forth within the shuttle valve body 172. For example, the first magnet 200A carried by the shuttle spool 174 and the second magnet 200B disposed within the shuttle valve body 172 may be located along and centered about a common axis along which the shuttle spool 174 slides during operation thereof, and may be oriented such that the polarity of the first magnet 200A is opposite the polarity of the second magnet 200B. In other words, the magnetic moment vector of the first magnet 200A may extend in a direction opposite to the magnetic moment vector of the second magnet 200B. Further, the magnetic moment vector of the first magnet 200A may be parallel to and aligned along a common axis (e.g., the axis along which the shuttle spool 174 slides) with the magnetic moment vector of the second magnet 200B. In this configuration, a repulsive force will be applied between the first magnet 200A and the second magnet 200B, the magnitude of which will increase as the first magnet 200A and the second magnet 200B are brought into proximity with one another during operation of the shuttle valve 170. The second magnet 200B may be disposed in a fixed location within the shuttle valve body 172 such that the second magnet 200B does not move during operation of the shuttle valve 170. Thus, as the first magnet 200A is carried by the shuttle spool 174, the force applied to the first magnet 200A by the proximate magnetic field of the second magnet 200B will be translated and applied to the shuttle spool 174. As a result, a force will be applied to the shuttle spool 174 by the proximate magnetic field of the second magnet 200B that urges the shuttle spool 174 to slide toward the position shown in
Similarly, the third magnet 200C carried by the shuttle spool 174 may be located, oriented, and configured to impart a force on the shuttle spool 174 responsive to a proximate magnetic field provided by the fourth magnet 200D within the shuttle valve body 172 when the shuttle spool 174 slides back and forth within the shuttle valve body 172. For example, the third magnet 200C carried by the shuttle spool 174 and the fourth magnet 200D disposed within the shuttle valve body 172 may be located along and centered about a common axis along which the shuttle spool 174 expands and compresses, and may be oriented such that the polarity of the third magnet 200C is the same as the polarity of the fourth magnet 200D. In other words, the magnetic moment vector of the third magnet 200C may extend in the same direction in which the magnetic moment vector of the fourth magnet 200D extends. Further, the magnetic moment vector of the third magnet 200C may be parallel to and aligned along a common axis (e.g., the axis along which the shuttle spool 174 slides) with the magnetic moment vector of the fourth magnet 200D. In this configuration, an attractive force will be applied between the third magnet 200C and the fourth magnet 200D, the magnitude of which will increase as the third magnet 200C and the fourth magnet 200D are brought into proximity with one another during operation of the shuttle valve 170. The fourth magnet 400D may be disposed in a fixed location within the shuttle valve body 172 such that the fourth magnet 200D does not move during operation of the shuttle valve 170. Thus, as the third magnet 200C is carried by the shuttle spool 174, the force applied to the third magnet 200C by the proximate magnetic field of the fourth magnet 200D will be translated and applied to the shuttle spool 174. As a result, a force will be applied to the shuttle spool 174 by the proximate magnetic field of the fourth magnet 200D that further urges the shuttle spool 174 to slide toward the position shown in
The magnets 200A-200D may be configured such that the force acting on the shuttle spool 174 by the magnets 200A-200D is sufficient to cause the shuttle spool 174 to slide to the position shown in
In additional embodiments, the proximate magnetic field used to apply a force to magnets carried by the shuttle spool 174 (e.g., the first magnet 200A and the third magnet 200C) may be at least partially provided by one or more magnets positioned outside the shuttle valve body 172. For example, as shown in
Shuttle valves like that shown in
To facilitate a complete understanding of operation of the reciprocating fluid pump 100, a complete pumping cycle of the reciprocating fluid pump 100 (including a leftward stroke and a rightward stroke of each of the plungers 120, 122) is described below.
A cycle of the reciprocating fluid pump 100 may begin while the shuttle spool 174 of the shuttle valve 170 is in the position shown in
As this leftward stroke continues, the second shift piston 142 is urged to the left by the pressurized drive fluid within the space 162 (
Although the shuttle spool 174 is not illustrated in the drawing Figures as being positioned at the opposite end of the bore within the shuttle valve body 172, it will be appreciated that, when the shuttle spool 174 is moved to the opposite end of the bore within the shuttle valve body 172, the pressurized drive fluid entering the shuttle valve 170 through the drive fluid conduit 178 will be diverted from the second drive chamber conduit 180B to the first drive chamber conduit 180A. In other words, upon movement of the shuttle spool 174 to the opposite end of the shuttle valve body 172, pressurized drive fluid will pass from the drive fluid conduit 178, through the second annular recess 196B in the shuttle spool 174, and through the first drive chamber conduit 180A to the first drive fluid chamber 127 (
This rightward stoke continues until the first shift piston 140 moves sufficiently far to the right (from the perspectives of
The shuttle valve 170 of
Although the reciprocating fluid pump 100 of
In the embodiment of
The first magnet 138A and the second magnet 138B may be configured such that the force acting on the first plunger 120 by the first magnet 138A and the second magnet 138B is sufficient to cause the first plunger 120 to compress in the absence of pressurization of the first drive fluid chamber 127 as described herein, but not so high as to prevent extension of the first plunger 120 when the first drive fluid chamber 127 is pressurized with drive fluid, as described herein. Similarly, the first magnet 138A and the second magnet 138B may be configured such that the force acting on the second plunger 122 by the first magnet 138A and the second magnet 138B is sufficient to cause the second plunger 122 to compress in the absence of pressurization of the second drive fluid chamber 129 as described herein, but not so high as to prevent extension of the second plunger 122 when the second drive fluid chamber 129 is pressurized with drive fluid, as described herein.
In this embodiment, the first magnet 138A and the third magnet 138C are located, oriented, and configured to cause a repulsive force between the first magnet 138A and the third magnet 138C when the first plunger 120 expands and compresses in the reciprocating action within the pump body 102 responsive to the proximate magnetic fields provided by each of the first magnet 138A and the third magnet 138C. Similarly, the second magnet 138B and the fourth magnet 138D are located, oriented, and configured to cause a repulsive force between the second magnet 138B and the fourth magnet 138D when the second plunger 122 expands and compresses in the reciprocating action within the pump body 102, responsive to the proximate magnetic fields provided by each of the second magnet 138B and the fourth magnet 138D. The first magnet 138A and the third magnet 138C may be configured such that the force acting on the first plunger 120 by the first magnet 138A and the second magnet 138B is sufficient to cause the first plunger 120 to compress in the absence of pressurization of the first drive fluid chamber 127 as described herein, but not so high as to prevent extension of the first plunger 120 when the first drive fluid chamber 127 is pressurized with drive fluid, as described herein. Similarly, the second magnet 138B and the fourth magnet 138D may be configured such that the force acting on the second plunger 122 by the second magnet 138B and the fourth magnet 138D is sufficient to cause the second plunger 122 to compress in the absence of pressurization of the second drive fluid chamber 129 as described herein, but not so high as to prevent extension of the second plunger 122 when the second drive fluid chamber 129 is pressurized with drive fluid, as described herein.
Although the third magnet 138C and the fourth magnet 138D have been shown and described as magnets (e.g., permanent magnets, electromagnetic devices), other configurations are also contemplated by the present disclosure. For example, in some embodiments, a magnetic material (e.g., a ferrous material) may be used in place of or in addition to at least one of the third magnet 138C and the fourth magnet 138D.
In this embodiment, the first magnet 138A and the fifth magnet 138E are located, oriented, and configured to cause an attractive force between the first magnet 138A and the fifth magnet 138E when the first plunger 120 expands and compresses in the reciprocating action within the pump body 102 responsive to the proximate magnetic fields provided by each of the first magnet 138A and the fifth magnet 138E. Similarly, the second magnet 138B and the sixth magnet 138F are located, oriented, and configured to cause an attractive force between the second magnet 138B and the sixth magnet 138F when the second plunger 122 expands and compresses in the reciprocating action within the pump body 102, responsive to the proximate magnetic fields provided by each of the second magnet 138B and the sixth magnet 138F. The first magnet 138A and the fifth magnet 138E may be configured such that the force acting on the first plunger 120 by the first magnet 138A and the second magnet 138B is sufficient to cause the first plunger 120 to compress in the absence of pressurization of the first drive fluid chamber 127 as described herein, but not so high as to prevent extension of the first plunger 120 when the first drive fluid chamber 127 is pressurized with drive fluid, as described herein. Similarly, the second magnet 138B and the sixth magnet 138F may be configured such that the force acting on the second plunger 122 by the second magnet 138B and the sixth magnet 138F is sufficient to cause the second plunger 122 to compress in the absence of pressurization of the second drive fluid chamber 129 as described herein, but not so high as to prevent extension of the second plunger 122 when the second drive fluid chamber 129 is pressurized with drive fluid, as described herein. The first magnet 138A and the second magnet 138B may be located, oriented, and configured to cause a repulsive force between the first magnet 138A and the second magnet 138B when the plungers 120, 122 expand and compress in the reciprocating action within the pump body 102 responsive to the proximate magnetic fields provided by each of the first magnet 138A and the second magnet 138B.
Although the fifth magnet 138E and the sixth magnet 138F have been shown and described as magnets (e.g., permanent magnets, electromagnetic devices), other configurations are also contemplated by the present disclosure. For example, in some embodiments, a magnetic material (e.g., a ferrous material) may be used in place of or in addition to at least one of the fifth magnet 138E and the sixth magnet 138F.
In this embodiment, the first magnet 138A and the second magnet 138B are located, oriented, and configured to cause a repulsive force between the first magnet 138A and the second magnet 138B when the plungers 120, 122 expand and compress in the reciprocating action within the pump body 102 responsive to the proximate magnetic fields provided by each of the first magnet 138A and the second magnet 138B. The magnetic field baffle 139 may be configured to alter the magnetic field provided by the first magnet 138A and the second magnet 138B. By way of example, the magnetic field baffle 139 may be formed of a magnetic material, such as a ferrous material. The magnetic field baffle 139 may, by way of example, have a generally circular shape with a hole 149 therethrough (i.e., a donut shape).
In the embodiment of
However, the presence of the magnetic field baffle 139 in the reciprocating fluid pump 270 of the embodiment of
As previously mentioned, in some embodiments of the invention, the plungers 120, 122 may carry more than one magnet.
The first set of magnets 282 and the second set of magnets 292 may be located, oriented, and configured such that the net proximate magnetic field provided by the first set of magnets 282 and the net proximate magnetic field provided by the second set of magnets 292 provides a repulsive force between the first set of magnets 282 and the second set of magnets 292, and, hence, between the first plunger 280 and the second plunger 290, in a manner substantially similar to that previously described in relation to the reciprocating fluid pump 250 of
Additionally, the first set of magnets 282 and the second set of magnets 292 may be located, oriented, and configured respectively on the first plunger 280 and the second plunger 290 to impart radial alignment forces on each of the first plunger 280 and the second plunger 290 that urge the first plunger 280 and the second plunger 290 into alignment along an axis 300 along which the first and second plungers 280, 290 expand and compress in a reciprocating action within the pump body 102 (
By way of example and not limitation, the first set of magnets 282 may be disposed within the end wall 281 of the first plunger 280 in a predetermined circular pattern as shown in
In this configuration, should either the first plunger 280 or the second plunger 290 be urged out of alignment along the axis 300 during operation of the reciprocating fluid pump, the net proximate magnetic fields generated by the first set of magnets 282 and the second set of magnets 292 may result in an alignment force acting on that plunger 280, 290 along a direction transverse to the axis 300 that will urge the plunger 280, 290 back into alignment along the axis 300. By configuring the first set of magnets 282 and the second set of magnets 292 to apply such alignment forces to the plungers 280, 290, the plungers 280, 290 may be less likely to move out of alignment from the axis 300, which could result in binding and stalling of the plungers 280, 290 within a pump body.
As described hereinabove, in some embodiments of the invention, the end wall of the tubular bodies of the first plungers are not structurally coupled to the end walls of the tubular bodies of the second plungers by a shaft, rod, or other member, as in many prior art devices. Thus, the shifting of the first and second plungers between expansion and compression may be carried out asynchronously in some embodiments of the invention. In other words, the cycle of the first plungers may operate out of phase with the cycle of the second plungers.
In such embodiments, instead of using the previously described shuttle valve 170 (
Such operation is further described with reference to
As shown in
In additional embodiments, an electromagnetic device may be used in place of or in addition to one or more of the magnets 138A-138F (
Thus, as described above, in accordance with some embodiments of the invention, the first plungers and the second plungers in the reciprocating fluid pumps may be operated asynchronously with one another. In additional embodiments, however, the first and second plungers may expand and compress synchronously, either in phase with one another or out of phase with one another. For example, the first and second plungers may operate synchronously, but out of phase from one another by 180°, as previously described with reference to
Although the reciprocating fluid pump 100 of
Additional non-limiting example embodiments of the invention are described below.
Embodiment 1: A reciprocating fluid pump for pumping a subject fluid, comprising: a pump body; at least one subject fluid chamber within the pump body; at least one plunger located at least partially within the pump body, the at least one plunger configured to expand and compress in a reciprocating action to pump fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump; and at least one magnet carried by the at least one plunger, the at least one magnet located and configured to impart a force on the at least one plunger when the at least one plunger expands and compresses in the reciprocating action within the pump body responsive to a magnetic field.
Embodiment 2: The reciprocating fluid pump of Embodiment 1, wherein the at least one magnet comprises at least one permanent magnet.
Embodiment 3: The reciprocating fluid pump of Embodiment 2, wherein the at least one magnet comprises at least one rare earth magnet.
Embodiment 4: The reciprocating fluid pump of Embodiment 3, wherein the at least one rare earth magnet comprises at least one magnet at least substantially comprised of at least one of a samarium cobalt alloy and a neodymium iron alloy.
Embodiment 5: The reciprocating fluid pump of Embodiment 2, wherein the at least one magnet comprises a plurality of permanent magnets.
Embodiment 6: The reciprocating fluid pump of Embodiment 5, wherein each permanent magnet of the plurality of permanent magnets is disposed within at least one wall of the at least one plunger, the permanent magnets of the plurality of permanent magnets being arranged in a predetermined pattern within the at least one wall of the at least one plunger.
Embodiment 7: The reciprocating fluid pump of Embodiment 1, further comprising at least one additional magnet configured to provide the magnetic field.
Embodiment 8: The reciprocating fluid pump of Embodiment 7, wherein the at least one additional magnet comprises at least one permanent magnet.
Embodiment 9: The reciprocating fluid pump of Embodiment 7, wherein the at least one additional magnet comprises an electromagnetic device.
Embodiment 10: The reciprocating fluid pump of Embodiment 7, wherein the at least one additional magnet is disposed at least partially within the pump body.
Embodiment 11: The reciprocating fluid pump of Embodiment 1, wherein the at least one plunger comprises a tubular body having a first closed end and an opposite, second open end, the tubular body comprising an end wall at the first closed end and a sidewall extending from the end wall toward the opposite, second open end of the tubular body, the at least one magnet carried by the end wall at the first closed end of the tubular body.
Embodiment 12: The reciprocating fluid pump of Embodiment 1, further comprising at least one drive fluid chamber within the pump body, the at least one plunger separating the at least one drive fluid chamber from the at least one subject fluid chamber within the pump body.
Embodiment 13: The reciprocating fluid pump of Embodiment 12, wherein: the at least one plunger comprises a first plunger and a second plunger, the first plunger separating a first subject fluid chamber from a first drive fluid chamber and the second plunger separating a second subject fluid chamber from a second drive fluid chamber; each of the first plunger and the second plunger comprises a tubular body having a first closed end and an opposite, second open end, the tubular body comprising an end wall at the first closed end and a sidewall extending from the end wall toward the opposite, second open end of the tubular body; and the at least one magnet comprises a plurality of magnets, a first magnet of the plurality of magnets carried by the first plunger, and a second magnet of the plurality of magnets carried by the second plunger.
Embodiment 14: The reciprocating fluid pump of Embodiment 13, wherein the first magnet and the second magnet are located and oriented in the reciprocating fluid pump to cause a repulsive force between the first magnet and the second magnet when the first plunger and the second plunger expand and compress in the reciprocating action within the pump body responsive to a magnetic field.
Embodiment 15: The reciprocating fluid pump of Embodiment 13, wherein the plurality of magnets comprises: a first set of magnets carried by the first plunger; and a second set of magnets carried by the second plunger.
Embodiment 16: The reciprocating fluid pump of Embodiment 15, wherein the first set of magnets and the second set of magnets are located and oriented respectively on the first plunger and the second plunger to impart radial alignment forces on the first plunger to urge the first plunger into alignment along an axis along which the first plunger expands and compresses in a reciprocating action within the pump body during operation of the reciprocating fluid pump.
Embodiment 17: The reciprocating fluid pump of Embodiment 16, wherein the first set of magnets and the second set of magnets are located and oriented respectively on the first plunger and the second plunger to impart radial alignment forces on the second plunger to urge the second plunger into alignment along an axis along which the second plunger expands and compresses in a reciprocating action within the pump body during operation of the reciprocating fluid pump.
Embodiment 18: The reciprocating fluid pump of Embodiment 1, further comprising: at least one subject fluid inlet; at least one subject fluid outlet; at least one subject fluid inlet check valve positioned proximate the at least one subject fluid inlet and configured to allow the fluid to flow into the at least one subject fluid chamber; and at least one subject fluid outlet check valve positioned proximate the at least one subject fluid outlet and configured to allow the fluid to flow out of the at least one subject fluid chamber.
Embodiment 19: The reciprocating fluid pump of Embodiment 18, wherein each of the at least one subject fluid inlet check valve and the at least one subject fluid outlet check valve comprises a magnet check valve comprising: a valve housing; a ball within the valve housing, the ball comprising an internal magnet; and an external magnet configured to magnetically force the ball against a valve seat of the valve housing to restrict flow through the valve housing in at least one direction.
Embodiment 20: The reciprocating fluid pump of Embodiment 1, further comprising at least one magnetic field baffle disposed within the pump body and configured to alter a magnetic field provided by the at least one magnet.
Embodiment 21: The reciprocating fluid pump of Embodiment 1, wherein the pump body at least substantially comprises a non-magnetic material.
Embodiment 22: A reciprocating fluid pump for pumping a subject fluid, comprising: a pump body; a first plunger separating a first subject fluid chamber from a first drive fluid chamber within the pump body; a first magnet carried by the first plunger; a second plunger separating a second subject fluid chamber from a second drive fluid chamber within the pump body; and a second magnet carried by the second plunger.
Embodiment 23: The reciprocating fluid pump of Embodiment 22, wherein the first magnet and the second magnet are located and oriented to impart repulsive forces on the first plunger and the second plunger as the first plunger and the second plunger are brought into proximity with one another during operation of the reciprocating fluid pump.
Embodiment 24: The reciprocating fluid pump of Embodiment 22, further comprising another magnet disposed within the pump body, wherein the first magnet and the another magnet are located and oriented to impart a repulsive force on the first plunger as the first plunger is brought into proximity with the another magnet during operation of the reciprocating fluid pump.
Embodiment 25: The reciprocating fluid pump of Embodiment 24, wherein the second magnet and the another magnet are located and oriented to impart a repulsive force on the second plunger as the second plunger is brought into proximity with the another magnet during operation of the reciprocating fluid pump.
Embodiment 26: The reciprocating fluid pump of Embodiment 22, wherein each of the first plunger and the second plunger comprises a tubular body having a first closed end and an opposite, second open end, the tubular body comprising an end wall at the first closed end and a sidewall extending from the end wall toward the opposite, second open end of the tubular body.
Embodiment 27: The reciprocating fluid pump of Embodiment 26, wherein the first plunger and the second plunger are capable of moving independently relative to one another.
Embodiment 28: The reciprocating fluid pump of Embodiment 26, wherein the end wall of the tubular body of the first plunger is not structurally coupled to the end wall of the tubular body of the second plunger by a shaft.
Embodiment 29: A shuttle valve for shifting flow of pressurized fluid between at least two conduits, comprising: a valve body; a spool disposed within the valve body and configured to move between a first position and a second position within the valve body; a fluid inlet; a first fluid outlet and a second fluid outlet, fluid communication provided between the fluid inlet and the first fluid outlet and precluded between the fluid inlet and the second fluid outlet when the spool is disposed in the first position within the valve body, fluid communication provided between the fluid inlet and the second fluid outlet and precluded between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body; and at least one magnet carried by the spool, the at least one magnet located and configured to impart a force on the spool responsive to a magnetic field.
Embodiment 30: The shuttle valve of Embodiment 29, wherein the at least one magnet is located and configured to bias the spool to at least one of the first position and the second position within the valve body responsive to the magnetic field.
Embodiment 31: The shuttle valve of Embodiment 29, wherein the at least one magnet comprises at least one permanent magnet.
Embodiment 32: The shuttle valve of Embodiment 29, further comprising at least one additional magnet configured to provide the magnetic field.
Embodiment 33: The shuttle valve of Embodiment 32, wherein the at least one additional magnet comprises at least one permanent magnet.
Embodiment 34: The shuttle valve of Embodiment 32, wherein the at least one additional magnet comprises an electromagnetic device.
Embodiment 35: The shuttle valve of Embodiment 32, wherein the at least one additional magnet is disposed at least partially within the valve body.
Embodiment 36: The shuttle valve of Embodiment 29, wherein the spool comprises an elongated body having a first end and an opposite, second end.
Embodiment 37: The shuttle valve of Embodiment 36, wherein the at least one magnet is disposed proximate at least one of the first end and the opposite, second end of the elongated body.
Embodiment 38: A reciprocating fluid pump for pumping a subject fluid, comprising: a pump body; at least one subject fluid chamber within the pump body; at least one drive fluid chamber within the pump body; at least one plunger located at least partially within the pump body and separating the at least one subject fluid chamber from the at least one drive fluid chamber, the at least one plunger configured to expand and compress in a reciprocating action responsive to pressurization and depressurization of a drive fluid within the at least one drive fluid chamber to pump subject fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump; and a shuttle valve for shifting flow of pressurized drive fluid between at least two conduits, at least one conduit of the at least two conduits leading to the at least one drive fluid chamber, the shuttle valve comprising: a valve body; a spool disposed within the valve body and configured to move between a first position and a second position within the valve body; a fluid inlet; a first fluid outlet and a second fluid outlet, fluid communication provided between the fluid inlet and the first fluid outlet and precluded between the fluid inlet and the second fluid outlet when the spool is disposed in the first position within the valve body, fluid communication provided between the fluid inlet and the second fluid outlet and precluded between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body; and at least one magnet carried by the spool, the at least one magnet located and configured to impart a force on the spool responsive to a magnetic field.
Embodiment 39: The reciprocating fluid pump of Embodiment 38, further comprising at least one additional magnet carried by the at least one plunger, the at least one additional magnet located and configured to impart a force on the at least one plunger when the at least one plunger expands and compresses in the reciprocating action within the pump body responsive to another magnetic field.
Embodiment 40: A method of forming a reciprocating fluid pump, comprising: forming at least one subject fluid chamber within a pump body; providing at least one plunger at least partially within the pump body and configuring the at least one plunger to expand and compress in a reciprocating action to pump fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump; and attaching at least one magnet to the at least one plunger and locating and orienting the at least one magnet to impart a force on the at least one plunger when the at least one plunger expands and compresses in the reciprocating action within the pump body responsive to a magnetic field.
Embodiment 41: The method of Embodiment 40, further comprising providing the magnetic field.
Embodiment 42: The method of Embodiment 41, wherein providing the magnetic field comprises providing another magnet within the pump body.
Embodiment 43: The method of Embodiment 42, wherein providing the another magnet within the pump body comprises providing the another magnet at a fixed location within the pump body.
Embodiment 44: The method of Embodiment 43, wherein providing the another magnet within the pump body comprises attaching the another magnet to another plunger at least partially within the pump body.
Embodiment 45: A method of forming a shuttle valve for shifting flow of pressurized fluid between at least two conduits, comprising: attaching a magnet to a spool; disposing the spool within a valve body and configuring the spool to be movable within the valve body between a first position and a second position; configuring the spool and the valve body to provide fluid communication between a fluid inlet and a first fluid outlet and to preclude fluid communication between the fluid inlet and a second fluid outlet when the spool is disposed in the first position within the valve body; and configuring the spool and the valve body to provide fluid communication between the fluid inlet and the second fluid outlet and to preclude fluid communication between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body.
Embodiment 46: The method of Embodiment 45, further comprising providing a magnetic field in a region encompassing the magnet.
Embodiment 47: The method of Embodiment 46, wherein providing a magnetic field in the region encompassing the magnet comprises attaching another magnet to the valve body.
Embodiment 48: The method of Embodiment 46, wherein providing a magnetic field in a region encompassing the magnet comprises biasing the spool to one of the first position and the second position.
Embodiment 49: A method of forming a reciprocating fluid pump, comprising: providing a shuttle valve, comprising: providing a spool within a valve body and configuring the spool to move between a first position and a second position within the valve body; configuring the spool and the valve body to provide fluid communication between a fluid inlet and a first fluid outlet and to preclude fluid communication between the fluid inlet and the second fluid outlet when the spool is disposed in the first position within the valve body; configuring the spool and the valve body to provide fluid communication between the fluid inlet and the second fluid outlet and to preclude fluid communication between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body; and attaching at least one magnet to the spool and locating and orienting the at least one magnet to impart a force on the spool responsive to a magnetic field; providing at least one plunger at least partially within a pump body between at least one subject fluid chamber and at least one drive fluid chamber; and establishing fluid communication between the drive fluid chamber and at least one of the first fluid outlet and the second fluid outlet of the shuttle valve.
Embodiment 50: The method of Embodiment 49, further comprising providing the magnetic field.
Embodiment 51: The method of Embodiment 50, wherein providing the magnetic field comprises attaching another magnet to the valve body.
Embodiment 52: A method of pumping a fluid, comprising: extending a plunger within a pump body and drawing a subject fluid into a subject fluid chamber within the pump body responsive to extending the plunger within the pump body; compressing the plunger within the pump body and expelling a subject fluid from the subject fluid chamber within the pump body responsive to compressing the plunger within the pump body; and exerting a force on the plunger using a magnet carried by the plunger and a magnetic field.
Embodiment 53: The method of claim 52, further comprising extending another plunger carrying another magnet within the pump body and drawing a subject fluid into another chamber within the pump body responsive to extending the another plunger within the pump body, wherein exerting a force on the plunger using a magnet carried by the plunger and a magnetic field comprises providing the magnetic field with an electromagnetic device and timing the magnetic field to encourage asynchronous extension and compression of the plunger and the another plunger.
In some embodiments, the present invention includes reciprocating fluid pumps for pumping a subject fluid that include a pump body, at least one subject fluid chamber within the pump body, at least one plunger located at least partially within the pump body, and at least one magnet carried by the at least one plunger. The at least one plunger is configured to expand and compress in a reciprocating action to pump fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump. The at least one magnet is located and configured to impart a motive force on the at least one plunger responsive to an adjacent magnetic field during at least one of the expansion and contraction of the at least one plunger in the reciprocating action thereof within the pump body.
In additional embodiments, the present invention includes reciprocating fluid pumps for pumping a subject fluid that include a pump body, a first plunger separating a first subject fluid chamber from a first drive fluid chamber within the pump body, a first magnet carried by the first plunger, a second plunger separating a second subject fluid chamber from a second drive fluid chamber within the pump body, and a second magnet carried by the second plunger.
In additional embodiments, the present invention includes shuttle valves for shifting flow of pressurized fluid between at least two conduits. The shuttle valves include a valve body, a spool disposed within the valve body and configured to move between a first position and a second position within the valve body, a fluid inlet, a first fluid outlet, and a second fluid outlet. Fluid communication is provided between the fluid inlet and the first fluid outlet and precluded between the fluid inlet and the second fluid outlet when the spool is disposed in the first position within the valve body. Fluid communication is provided between the fluid inlet and the second fluid outlet and precluded between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body. The shuttle valves further include at least one magnet carried by the spool. The at least one magnet is located and configured to impart a motive force on the spool responsive to an adjacent magnetic field.
In yet further embodiments, the present invention includes reciprocating fluid pumps for pumping a subject fluid that include a pump body, at least one subject fluid chamber within the pump body, at least one drive fluid chamber within the pump body, and at least one plunger located at least partially within the pump body and separating the at least one subject fluid chamber from the at least one drive fluid chamber. The at least one plunger is configured to expand and compress in a reciprocating action responsive to pressurization and depressurization of a drive fluid within the at least one drive fluid chamber to pump subject fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump. The pumps further include a shuttle valve for shifting flow of pressurized drive fluid between at least two conduits, at least one conduit of the at least two conduits leading to the at least one drive fluid chamber. The shuttle valve includes a valve body, a spool disposed within the valve body and configured to move between a first position and a second position within the valve body, a fluid inlet, a first fluid outlet and a second fluid outlet. Fluid communication is provided between the fluid inlet and the first fluid outlet and precluded between the fluid inlet and the second fluid outlet when the spool is disposed in the first position within the valve body. Fluid communication is provided between the fluid inlet and the second fluid outlet and precluded between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body. At least one magnet is carried by the spool. The at least one magnet is located and configured to impart a motive force on the spool responsive to an adjacent magnetic field.
Additional embodiments of the invention include methods of forming reciprocating fluid pumps. In accordance with such methods, at least one subject fluid chamber is formed within a pump body, at least one plunger is provided at least partially within the pump body and configured to expand and compress in a reciprocating action to pump fluid through the at least one subject fluid chamber within the pump body during operation of the reciprocating fluid pump. At least one magnet is attached to the at least one plunger and located and oriented to impart a motive force on the at least one plunger when the at least one plunger expands and compresses in the reciprocating action within the pump body responsive to an adjacent magnetic field.
Yet further embodiments of the invention include methods of forming shuttle valves for shifting flow of pressurized fluid between at least two conduits. In accordance with such methods, a magnet is attached to a spool, and the spool is disposed within a valve body and configured to be movable within the valve body between a first position and a second position. The spool and the valve body are configured to provide fluid communication between a fluid inlet and a first fluid outlet and to preclude fluid communication between the fluid inlet and a second fluid outlet when the spool is disposed in the first position within the valve body. The spool and the valve body are further configured to provide fluid communication between the fluid inlet and the second fluid outlet and to preclude fluid communication between the fluid inlet and the first fluid outlet when the spool is disposed in the second position within the valve body.
Additional embodiments of the invention include methods of pumping a fluid, in which a plunger is extended within a pump body and a subject fluid is drawn into a subject fluid chamber within the pump body responsive to extending the plunger within the pump body. The plunger is compressed within the pump body and a subject fluid is expelled from the subject fluid chamber within the pump body responsive to compressing the plunger within the pump body. A motive force is exerted on the plunger using a magnet carried by the plunger and a magnetic field proximate the magnet.
Thus, while certain embodiments have been described and shown in the accompanying drawings, such embodiments are merely illustrative and not restrictive of the scope of the invention, and this invention is not limited to the specific constructions and arrangements shown and described, since various other additions and modifications to, and deletions from, the described embodiments will be apparent to one of ordinary skill in the art. For example, elements or features described in relation to one embodiment may be implemented into other embodiments without departing from the scope of the invention. The scope of the invention, therefore, is only limited by the claims and their legal equivalents.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/381,387, filed Sep. 9, 2010 and entitled “Fluid Pumps Including Magnets, Devices Including Magnets For Use With Fluid Pumps, And Related Methods,” the disclosure of which is incorporated herein in its entirety by this reference.
Number | Date | Country | |
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61381387 | Sep 2010 | US |