Reciprocating pumps are used during production in the oil and gas industry. A reciprocating pump may be turned over by hand during maintenance. Turning a reciprocating pump by hand may be performed using a pry bar or large pipe placed in the input drive shaft U-joint of the reciprocating pump.
However, using a pry bar or pipe may increase the risk of shearing off a drive line grease tip of the reciprocating pump, thereby rendering the U-joint unable to be greased. In such an event, the U-joint and hub are decoupled from the pump and a grease zerk (a component designed to keep grease within the reciprocating pump) is replaced. However, the reciprocating pump is not performing its primary function during the additional maintenance, thereby costing time or money in during oil production. Furthermore, the U-joint may not be properly lubricated.
The one or more embodiments provide for a tool. The tool includes a core ring including a first end and a second end disposed opposite the first end. An opening is defined through the first end and the second end. The core ring includes a first radial engagement component. The tool also includes a pin including a shaft having a first side and a second side. The first side of the shaft is disposed at least adjacent the opening of the core ring. The pin further includes a second radial engagement component configured to engage with the first radial engagement component of the core ring. The second side of the shaft extends axially outwardly from the second end of the core ring. The tool also includes a sleeve connected to the core ring. The first side of the shaft of the pin is slidable with respect to the sleeve. At least a portion of the sleeve extends axially outwardly from the first side of the core ring.
The one or more embodiments also provide for a device. The device includes a reciprocating pump including a pinion shaft. The device also includes a core ring including a first end and a second end disposed opposite the first end. An opening is defined through the first end and the second end. The core ring includes a first radial engagement component. The device also includes a pin including a shaft having a first side and a second side. The first side of the shaft is disposed through the opening of the core ring. The pin further includes a second radial engagement component configured to engage with the first radial engagement component. The second side of the shaft extends axially outwardly from the core ring. The second side of the shaft of the pin is connected to the pinion shaft. The device also includes a sleeve connected to the first end of the core ring. The first side of the shaft of the pin is disposed at least partially inside the sleeve. The first side of the shaft of the pin is axially slidable inside the sleeve.
The one or more embodiments also includes a method of using a device. With respect to the method, the device includes a reciprocating pump including a pinion shaft. The device also includes a core ring including a first end and a second end disposed opposite the first end. An opening is defined through the first end and the second end. The core ring includes a first radial engagement component. A pin including a shaft having a first side and a second side. The first side of the shaft is disposed through the opening of the core ring. The pin further includes a second radial engagement component configured to engage with the first radial engagement component. The second side of the shaft extends axially outwardly from the core ring. The device also includes a sleeve connected to the first end of the core ring. The first side of the shaft of the pin is disposed at least partially inside the sleeve. The first side of the shaft of the pin is axially slidable inside the sleeve. The method includes pressing the sleeve axially towards the pin until the first radial engagement component engages the second radial engagement component. The method also includes turning the sleeve radially. Turning the sleeve radially also radially turns the core ring, the pin, and the pinion shaft of the reciprocating pump.
Other aspects will be apparent from the following description and the appended claims.
Like elements in the various figures are denoted by like reference numerals for consistency.
In general, the one or more embodiments are directed to a tool used for turning or barring a machine, such as but not limited to a reciprocating pump. As used herein, the term “tool,” when used alone, refers to the turning or barring tool as shown in
The tool of the one or more embodiments may be in an engaged state or a disengaged state. In the disengaged state, certain sub-components (described below) are permitted to rotate freely with the workpiece. In the engaged state, substantially all components of the tool rotate with the workpiece. Thus, in the engaged state, a machine or a technician may turn the tool and thereby turn the workpiece. However, in the disengaged state, the non-rotating components of the tool may extend outwardly from the device without urging the rotation of objects external to the machine or device. Similarly, in the disengaged state, the non-rotating components of the tool may be connected to other devices without urging the other devices to rotate.
For example, the tool may be coupled directly to the pinion center of a driveshaft and allow the user the manually rotate a machine, such as a reciprocating pump. The tool couple allows the user to connect a large socket to the center of the shaft, press and interlock the two halves, and rotate the pump to a desired degree.
Because the tool has both an engaged and a disengaged state, the tool of the one or more embodiments may be covered and then be made accessible from a location external to the machine. A technician or machine then may force the tool into an engaged state and turn the tool in order to perform a turning or barring operation on the machine. Thus, the one or more embodiments provide for increased safety, security, precision, and convenience during a turning or barring operation, relative to disassembly part of the machine and then using an external tool to turn the machine.
Stated differently, the tool of the one or more embodiments allows an end user to mechanically rotate the pump by a desired degree without the need to use unorthodox tooling such as large bars and wrenches. For example, the tool reduces the threat of sheering or damaging a central grease zerk of the driveshaft of a reciprocating pump. The tool is also useful in machines that have a tight means of access to the input side of a driveshaft. Because the tool may be accessed and used without disassembling any part of the connected machine, a turning or barring operation may be performed in a more confined space relative to the space required when using other tools.
Attention is now turned to the figures.
The reciprocating pump (100) includes a tool (102). Thus, the tool (102) may be used in a turning or barring operation with respect to the reciprocating pump (100) or some other machine. However, the tool (102) may have other applications in other types of machines where it is advantageous to engage and disengage with a rotating component of a machine. The details of the tool (102) are shown and described with respect to
When describing the tool (200), reference is made to the terms “radial” or “radially,” as well as “axial” or “axially.” The term “axial” or “axially” refers to a distance along some axis that is parallel to a longitudinal axis (200A) of the tool (200). A component or sub-component may be located axially with respect to some other component or sub-component, but not aligned along the same axis. For example, an outside radial edge of the sleeve (208) (defined below) may be located an axial distance from the second side (224) of the pin (206) (both defined below), but not disposed along the same longitudinal axis (200A). Stated differently, an “axial” relationship between two components does not necessarily connotate that the two components are coaxial about the same axis, such as the longitudinal axis (200A).
The terms “radial” or “radially” refer to a direction along a line that is parallel to a radial axis (200R) defined as perpendicular to the longitudinal axis (200A). The term “radially inwardly” therefore means pointing along a distance that extends at least partially along the radial axis (200R) towards the longitudinal axis (200A). Similarly, the term “radially outwardly” means pointing along a distance that extends at least partially along the radial axis (200R) away from the longitudinal axis (200A). Two components may have a radial relationship with each other, but not be located along the same radial axis. For example, the middle section (226) (defined below) may extend radially outwardly from the pin (206) (defined below), but not along the same radial axis the outside edge of the sleeve (208) (defined below) extends from a center of the sleeve (208). Stated differently, a “radial” relationship between two components does not necessarily connotate that the two components are coaxial about the same axis, such as the radial axis (200R).
The tool (200) may include a number of different components, some of which are optional. However, the tool (200) includes at least a core ring (204), a pin (206), and a sleeve (208). The core ring (204), the pin (206), and the sleeve (208) may be concentric, but need not be concentric in some embodiments.
The sizes, shapes, and arrangements of the core ring (204), the pin (206), and the sleeve (208) may vary, such as for example as shown in the variation shown in
The core ring (204) includes a first end (214) and a second end (216) opposite the first end. The sleeve (208) is connected to the first end (214) of the core ring (204). The core ring (204) includes an opening (218) defined through the first end (214) and second end (216).
The core ring (204) includes a first radial engagement component (220) that extends radially inwardly. The first radial engagement component (220) is a portion of the core ring (204) that manually engages with a second radial engagement component (220) in order to cause a rotation of the pin (206). Examples of the first radial engagement component (220) include gear teeth, tabs, hooks, snaps, fasteners, or other objects for connecting one component to another.
In the example of
The pin (206) may be characterized as a shaft that may have different sides, sections, and sub-areas. For example, the pin (206) includes a first side (222), a second side (224), and a middle section (226).
The first side (222) of the pin (206) is disposed of at least adjacent to the opening (218) of the core ring (204). The term “adjacent” means that the pin (206) remains aligned with and within a pre-selected distance from the opening (218) nearer to the second end (216) of the core ring (204). However, the first side (222) may also be disposed of through the opening (218) of the core ring (204) and past the first end (214) of the core ring (204).
In use, as described below, the first side (222) of the pin (206) is slidable with respect to the sleeve (208). In particular, the first side (222) of the pin (206) is inwardly and outwardly slidable through the opening (218) and into the sleeve (208). For example, in an engaged relationship, defined further below, the first side (222) of the pin (206) is disposed through the opening (218) and into the sleeve (208). However, in a disengaged relationship, defined further below, the first side (222) of the pin (206) may be, but is not required to be, outside of the opening (218) nearer to the second end (216) of the core ring (204). Nevertheless, the first side (222) remains in alignment with the opening (218) and within the pre-selected distance from the opening (218) nearer to the second end (216) of the core ring (204).
The first side (222) may be sized and dimensioned to fit into an interior space defined within the sleeve (208). Thus, for example, flanges or other shapes may be defined in the first side (222) that permit the first side (222) to engage with corresponding flanges or shapes inside the sleeve (208). However, the first side (222) may be configured to rotate freely inside the sleeve (208) (e.g., the outside edges of the first side (222) might not connect with the inside walls of the sleeve (208)).
The pin (206) further is attached to a second radial engagement component (228). Although not shown in
In the example of
The second radial engagement component (228) of the pin (206) extends radially outwardly. The second radial engagement component (228) may be radially outwardly pointed gear teeth, as shown in
Returning to the pin (206), the second side (224) of the shaft of the pin (206) extends axially outwardly from the second end (216) of the core ring (204). The term “axially outwardly” means that the second side (224) extends away from the second end (216) of the core ring (204).
The second side (224) of the pin (206) may be fitted with threads, as shown in
Attention is now turned to the sleeve (208). The sleeve (208) includes a sleeve first side (232) and a sleeve second side (234). The sleeve second side (234) is connected to the first end (214) of the core ring (204). The sleeve first side (232) extends axially outwardly from the first end (214) of the core ring (204).
The sleeve (208) is at least partially hollow along a portion of the sleeve (208) nearer to the sleeve second side (234). The hollow portion of the sleeve (208) is sized and dimensioned to receive the first side (222) of the pin (206). Thus, the first side (222) of the pin (206) may be disposed of at least partially inside the sleeve (208) and axially slidable inside the sleeve (208). Optionally, the sleeve first side (232) may include a threaded portion, as shown in
Optionally, the tool (200) may include a cover plate (236). The cover plate (236) may be configured to cover the tool (200) when the tool (200) is disposed of in the rotating mechanism (202) of the reciprocating pump (100). At least part of the sleeve (208) extends out of a hole (238) defined in the cover plate (236). Thus, in use, the sleeve first side (232) may extend out of the cover plate (236) when the cover plate (236) is connected to the reciprocating pump (100) and covers the rest of the tool (200).
Optionally, a spring (240) may be part of the tool (200). The spring (240) has a first face (242) and a second face (244) opposite the first face, relative to an axial length of the spring (240). The first face (242) faces axially outwardly, away from the sleeve (208). The second face (244) faces axially inwardly, towards the sleeve (208). The spring (240) may be disposed against a washer (246) that fits over the sleeve (208). Nevertheless, the second face (244) of the spring (240) is either directly or indirectly connected to or rests against some part of the sleeve (208).
The first face (242) of the spring (240), in turn, is disposed against a nut (248) or some other device that is slidably connectable to the sleeve (208). The nut (248) may be adjusted (e.g., turned) by an external implement (250), and thereby axial movement of the nut (248) along the sleeve first side (232) of the sleeve (208). The external implement (250) may be a wrench, as shown, but may be any other suitable implement for adjusting a nut or other device connected to the sleeve (208).
Adjusting the nut (248) with the external implement (250) urges the spring (240) towards a compressed state or a decompressed state. As the spring (240) compresses, the sleeve (208) is urged towards the core ring (204). In turn, the core ring (204) moves downwardly over the pin (206). Accordingly, the second face (244) of the spring (240) is connected to the sleeve (208) in a manner that urges the sleeve (208) towards the pin (206) when the spring (240) is compressed. When the spring (240) is thusly compressed, the first side (222) of the pin (206) enters the hollow portion of the sleeve (208) and the second radial engagement component (228) comes into engagement with the first radial engagement component (220) of the core ring (204).
Once the first radial engagement component (220) is engaged with the second radial engagement component (228), the external implement (250) may be used to turn the sleeve (208). Turning the sleeve (208) turns the core ring (204). Turning the core ring (204) while the engagement components are engaged forces the second side (224) of the pin (206) to rotate. Rotation of the second side (224) of the pin (206) in turn forces rotation of the rotating mechanism (202).
In summary, the second radial engagement component (228) is engaged with the first radial engagement component (220) when the first side (222) of the shaft of the pin (206) is in a first position with respect to the sleeve (208). The first position is that the first side (222) of the shaft of the pin (206) is inside the sleeve (208). The second radial engagement component (228) is disengaged from the first radial engagement component (220) when the first side (222) of the shaft of the pin (206) is in a second position with respect to the sleeve. The second position is that the first side (222) of the shaft of the pin (206) is either outside the sleeve (208) or is disposed inside the sleeve (208) but able to rotate freely within the sleeve (208).
In either case, more of the first side (222) of the shaft of the pin (206) is engaged with the sleeve (208) in the first position relative to the second position. In the first position, the core ring (204), the sleeve (208), the pin (206), and the rotating mechanism (202) rotate together. In the second position, the core ring (204) and the sleeve (208) are configured to permit the first side (222) of the shaft of the pin (206) to rotate freely. Further, the second side (224) of the shaft of the pin (206) is rotatable with the rotating mechanism (202).
In this manner, the rotating mechanism (202) of the reciprocating pump (100) may be turned by a desired amount. The turning operation is known as a turning operation or a barring operation.
Thereafter, the external implement (250) may be used to loosen the nut (248) and thereby force the spring (240) to decompress. As the spring (240) decompresses, the sleeve (208) is urged axially outwardly away from the pin (206). The first radial engagement component (220) then disengages from the second radial engagement component (228). As a result, even if the rotating mechanism (202) rotates and forces the second side (224) of the pin (206) to rotate with the rotating mechanism (202), the first side (222) at most rotates inside the sleeve (208) or rotates while outside of the sleeve (208) altogether. As a result, the sleeve (208) and the core ring (204) do not rotate as the rotating mechanism (202) and the pin (206) rotate.
The arrangement of the tool (200) is useful because the cover plate (236) need not be removed in order to perform a turning operation or a barring operation. Furthermore, no components inside the reciprocating pump (100) need to be disassembled. Instead, the cover plate (236) may remain in place while the spring (240) is compressed or decompressed to engage or disengage the core ring (204) with the pin (206) as desired.
For example, the core ring (204) of
In another example, tool (200) of
The variations shown in
Thus,
The tool (200) is shown in a compressed state. Thus, the second radial engagement component (228) of the free wheel (230) is engaged with the first radial engagement component (220) of the gear ring (212) portion of the core ring (204). The tool (200) was compressed by turning the nut (248), which pushed on the first face (242) of the spring (240). In turn, the spring (240) was urged into a compressed state. In the compressed state, the second face (244) of the spring (240) pushed against the washer (246), which pressed the sleeve (208) towards the first side (222) of the pin (206) until the first side (222) of the pin (206) was fully engaged inside the sleeve (208).
Again, the nut (248) has been tightened on the sleeve first side (232) in order to compress the spring (240). By compressing the spring (240), the sleeve (208) and core ring (204) are urged to move towards the free wheel (230). Thus, the first side (222) (see
The middle section (226) of the pin (206) is also shown engaged with the free wheel (230). Additionally, the second radial engagement component (228) of the free wheel (230) is engaged with the first radial engagement component (220) of the gear ring (212) portion of the core ring (204).
The device used in the method of
Step 700 includes pressing the sleeve axially towards the pin until the first radial engagement component engages the second radial engagement component. The sleeve may be pressed axially towards the pin by turning a nut which compresses a spring that imparts a force against the sleeve. However, the sleeve may also be pressed manually. Alternatively, the sleeve may be pushed in and then retained in a locked position by locking the sleeve to the core ring.
Step 702 includes turning the sleeve radially, wherein turning the sleeve radially also radially turns the core ring, the pin, and the pinion shaft of the reciprocating pump. Because the two radial engagement components have been engaged, the turning of any part of the tool will cause the entire tool to rotate. As the tool rotates, the pinion shaft of the reciprocating pump will also rotate. The degree of rotation of the pinion shaft of the reciprocating pump may be controlled by controlling the degree of rotation applied to the sleeve first side of the tool.
In an embodiment, the method of
In any case, when the first radial engagement component and the second radial engagement component are disengaged, the first side of the pin rotates freely within the sleeve as the pinion shaft rotates the pin. Thus, when the reciprocating pump is operating and the pinon shaft is rotating, the pin will rotate. However, because the two radial engagement components are not engaged, the sleeve and the core ring of the tool will not turn. Thus, no moving parts are exposed outside the reciprocating pump.
The method of
In this case, as indicated above, the method of
Still, other variations are possible. For example, the reciprocating pump may be replaced by some other machine that includes a rotating component that may be connected to the pin of the tool. Thus, the one or more embodiments are not necessarily limited to the example method of
Attention is now turned to an example of a use of the tool of the one or more embodiments described herein. A technician has been assigned the task of turning or barring a reciprocating pump that includes a workpiece (e.g., a pinion shaft) to which the tool is attached. The technician applies an implement to a nut connected to a sleeve that extends through a hole in a cover plate attached to the reciprocating pump. The technician turns the nut in order to compress the spring, and thereby force sleeve and core ring towards the pin. In turn, this action causes the pin to enter the sleeve and the first radial engagement component of the core ring to engage with the second radial engagement component connected to the pin. Then, the technician turns the sleeve first side, which causes all of the core ring, pin, and workpiece to turn the same number of radians as the technician turned the sleeve. When the technician is satisfied that the workpiece has been turned to a desired degree, the technician loosens the nut. Loosening the nut causes the spring to relax, which in turn causes the sleeve to slide axially outwardly away from the pin. The two radial engagement components go out of engagement, thereby once again permitting the pin and workpiece to turn freely without turning the core ring and the sleeve. Likewise, any further rotation of the sleeve and core ring will not turn the pin or the workpiece. During the entire turning operation the technician need not remove the cover plate, thereby increasing the speed of the turning operation and decreasing the likelihood of damaging the tool or the reciprocating pump.
In the application, ordinal numbers (e.g., first, second, third, etc.) may be used as an adjective for an element (i.e., any noun in the application). The use of ordinal numbers is not to imply or create any particular ordering of the elements nor to limit any element to being only a single element unless expressly disclosed, such as by the use of the terms “before”, “after”, “single”, and other such terminology. Rather, the use of ordinal numbers is to distinguish between the elements. By way of an example, a first element is distinct from a second element, and the first element may encompass more than one element and succeed (or precede) the second element in an ordering of elements.
Further, unless expressly stated otherwise, or is an “inclusive or” and, as such includes “and.” Further, items joined by an or may include any combination of the items with any number of each item unless expressly stated otherwise.
The term “about,” when used with respect to a physical property that may be measured, refers to an engineering tolerance anticipated or determined by an engineer or manufacturing technician of ordinary skill in the art. The exact quantified degree of an engineering tolerance depends on the product being produced and the technical property being measured. For a non-limiting example, two angles may be “about congruent” if the values of the two angles are within ten percent of each other. However, if an engineer determines that the engineering tolerance for a particular product should be tighter, then “about congruent” could be two angles having values that are within one percent of each other. Likewise, engineering tolerances could be loosened in other embodiments, such that “about congruent” angles have values within twenty percent of each other. In any case, the ordinary artisan is capable of assessing what is an acceptable engineering tolerance for a particular product, and thus is capable of assessing how to determine the variance of measurement contemplated by the term “about.”
As used herein, the term “connected to” contemplates at least two
meanings. In a first meaning, unless otherwise stated, “connected to” means that component A was, at least at some point, separate from component B, but then was later joined to component B in either a fixed or a removably attached arrangement. In a second meaning, unless otherwise stated, “connected to” means that component A could have been integrally formed with component B. Thus, for example, assume a bottom of a pan is “connected to” a wall of the pan. The term “connected to” may be interpreted as the bottom and the wall being separate components that are snapped together, welded, or are otherwise fixedly or removably attached to each other. Additionally, the term “connected to” also may be interpreted as the bottom and the wall being contiguously together as a monocoque body formed by, for example, a molding process. In other words, the bottom and the wall, in being “connected to” each other, could be separate components that are brought together and joined, or maybe a single piece of material that is bent at an angle so that the bottom panel and the wall panel are identifiable parts of the single piece of material.
In the above description, numerous specific details are set forth in order to provide a more thorough understanding. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description. Further, other embodiments not explicitly described above can be devised which do not depart from the scope as disclosed herein. Accordingly, the scope should be limited only by the attached claims.
This application claims priority to U.S. Provisional Patent Application 63/398,215, filed Aug. 15, 2022, the entirety of which is hereby incorporated by reference.
Number | Date | Country | |
---|---|---|---|
63398215 | Aug 2022 | US |