Patent Application
20220290661
The present invention relates to a reciprocating pump that is configured to feed fluid by reciprocal motions of a reciprocating member which causes change in volume of a pump chamber.
JP2016-79837A discloses an example of the reciprocating pump. The reciprocating pump (diaphragm pump) disclosed in this literature includes two pump chambers located on the right and left sides in parallel with each other as viewed from the front side. A suction part for inflow of fluid (liquid) into a pump chamber and a discharge part for outflow of fluid from a pump chamber are connected to each of the right and left pump chambers. Each of the suction part and the discharge part has a single flow passage.
In maintenance of a pump having a relatively small capacity, it was possible to deal with removal of the liquid remaining in a pump chamber by receiving the liquid with a bucket or the like (i.e., residue disposal). There is a need for a pump having a large capacity. In a large capacity pump that meets this need, the residue remaining in the pump chamber is larger than that of the small capacity pump in the maintenance operation, and therefore it is difficult to receive the residue with a bucket or the like unlike the conventional treatment. Thus, a special care must be taken for such residue disposal.
Further, in the maintenance operation such as pump chamber disassembly maintenance, there is a case where the maintenance is demanded for not all but one or some of pump chambers (e.g., only one pump chamber). However, suction parts and discharge parts described in the above literature are fixedly connected to a plurality of (specifically two) pump chambers. Thus, fluid flowing into and flowing out of the plurality of pump chambers is configured to flow while converging into the suction parts and the discharge parts. Therefore, even in the case where the maintenance is performed only for one or some of the pump chambers, all the suction parts and the discharge parts were required to be dismounted. Thus, there was a room for improvement in maintenability of the pump section that is a section including the pump chambers.
In view of the above, it is an object of the present invention to provide a reciprocating pump that allows for easy residue disposal when the maintenance is performed, and easy maintenance for one or some of a plurality of pump chambers.
The present invention is a reciprocating pump including: a plurality of pump sections that are disposed in parallel with each other, each of the plurality of pump sections including a suction part for inflow of fluid, and a discharge part for outflow of fluid; a suction-side fluid passage for connection between the suction parts of the plurality of pump sections; and a discharge-side fluid passage for connection between the discharge parts of the plurality of pump sections; each of the plurality of pump sections including: a suction valve that allows and blocks circulation of fluid to be sucked, and a discharge valve that allows and blocks circulation of fluid to be discharged; a suction-valve operation member that is configured to open the suction valve from outside; and a discharge-valve operation member that is configured to open the discharge valve from outside, wherein the suction-side fluid passage and the discharge-side fluid passage are expandable and contractible in the pipe axial direction.
It can be configures such that the suction-side fluid passage or the discharge-side fluid passage includes between adjacent ones of the suction parts or the discharge parts of the plurality of pump sections: a first pipe that is located on one side in the pipe axial direction; a second pipe that is located on the other side in the pipe axial direction; and a stopper that is disposed over between the first pipe and the second pipe to fix the first pipe and the second pipe to each other immovably in the pipe axial direction; the first pipe and the second pipe are partially overlapped with each other in the pipe axial direction; in the overlapped portion, the second pipe has an outer diameter smaller than an inner diameter of the first pipe so that the first pipe and the second pipe are slidable relative to each other in the pipe axial direction; the stopper includes: a fixing piece that is located adjacent to an end of the first pipe in the pipe axial direction and on a radially outer side of the second pipe; a sealing part that is held by the end of the first pipe, an outer surface of the second pipe, and the fixing piece to prevent leakage of fluid outside of the pipes; and a fastening device that is located on a radially outer side of the end of the first pipe and the fixing piece and configured to reduce a gap caused between the end of the first pipe and the fixing piece.
It can be configured such that a line connecting the suction-valve operation member, the discharge-valve operation member, the suction valve, and the discharge valve to each other crosses a line along the pipe axial direction of the suction-side fluid passage and the discharge-side fluid passage.
Hereinafter, the present invention will be described by taking one embodiment with reference to the accompanying drawings. A vertical direction and a right left direction herein described correspond to the directions shown in
A reciprocating pump 1 (hereinafter referred to as the pump) of this embodiment is a diaphragm pump. Fluid to be treated by the pump 1 of this embodiment is liquid. As shown in
The main body 2 includes a motor 21 as a driving source. A non-illustrated transmission mechanism inside the main body divides the driving force of the motor 21 and transmits it to a plurality of systems (three systems in this embodiment) while shifting the transmission and performing the timing adjustment. This driving force causes a plurality of pump shafts 22 located on the front side of the main body 2 to reciprocate back and force. The reciprocating timings of the plurality of pump shafts are shifted from each other in order to achieve uniform pulsation of the liquid fed by the pump sections 3.
As shown in
A diaphragm 311 that is formed of a deformable material such as a soft resin and has a substantially plate shape such as a circular disc shape is disposed inside the pump chamber 31. An outer peripheral part of the diaphragm 311 is fluid-tightly pinched between a front wall of the main body 2 and a back wall of the pump chamber 31. The diaphragm 311 is connected to the pump shaft 22 of the main body 2, and a connection part 3111 that is connected to the pump shaft 22 (that is located at a center in the radial direction when the diaphragm 311 has a circular disc shape) moves in the thickness direction of the diaphragm 311, that is, moves back and forth, in association with the reciprocal motion of the pump shaft 22. When the diaphragm 311 has moved backward, the volume of an internal space 31S in the pump chamber 31 is increased so that the fluid flows into the pump chamber 31 from the suction part 32. On the other hand, when the diaphragm 311 has moved forward, the volume of the internal space 31S in the pump chamber 31 is reduced so that the fluid flows out of the pump chamber 31 toward the discharge part 33.
The suction part 32 includes a suction valve 321 that allows and blocks circulation of the fluid that flows toward the pump chamber 31 and is sucked thereinto. The suction-side fluid passage 4 is connected to each of the right side and the left side of the suction part 32. The suction-side fluid passage 4 is a pipe provided in each of the plurality of pump sections 3 to provide connection between adjacent ones of the suction parts 32. As shown in
The discharge part 33 includes a discharge valve 331 that allows and blocks circulation of the fluid that flows out of the pump chamber 31. The discharge-side fluid passage 5 is connected to each of the right side and the left side of the discharge part 33. The discharge-side fluid passage 5 is a pipe provided in each of the plurality of pump sections 3 to provide connection between adjacent ones of the discharge parts 33. As shown in
As shown in
A valve rod 3213, 3313 that has a straight rod shape and extends toward the opposite side to the pump chamber 31 is connected to the valve body 3211, 3311. The valve rod 3213, 3313 is partially surrounded by a partition member 3214, 3314 that is a bottomed cylindrical body. The valve rod 3213, 3313 extends through an end portion of the partition member 3214, 3314, and the extended portion is provided with a seal member 3215, 3315 to be fluid-tightly sealed in the axial direction of the valve rod 3213, 3313. A diaphragm having a substantially circular disc shape is used for the seal member 3215, 3315 of this embodiment. An outer peripheral part of the diaphragm is fixed to the partition member 3214, 3314, and a central part of the diaphragm moves in the vertical direction following the valve rod 3213, 3313. The valve rod 3213, 3313 reciprocates in the axial direction (i.e., the vertical direction) by the opening and closing motions of the valve body 3211, 3311. With this configuration, a sliding portion of the outer peripheral part of the valve rod 3213, 3313 relative to the partition member 3214, 3314 can be isolated from the fluid to be handled by the pump 1. Because of this, even in a case where fine particles are entrained in the fluid, it is possible to prevent the valve rod 3213, 3313 from being excessively worn by those fine particles, as compared with, for example, a poppet valve. Also, when the suction valve 321 and the discharge valve 331 are opened from the outside by operation members 322, 332, it is possible to prevent leakage of the fluid from any portion of the operation members 322, 332. It is also possible to reduce portions of the suction valve 321 and the discharge valve 331 that are in contact with the fluid. Thus, it is possible to reduce the influence applied to the fluid passing through the suction valve 321 and the discharge valve 331.
The suction part 32 includes a suction-valve operation member 322 that can open the suction valve 321 located inside the suction part 32 from the outside. The discharge part 33 includes a discharge-valve operation member 332 that can open the discharge valve 331 located inside the discharge part 33 from the outside.
The suction-valve operation member 322 is a pin 3221 having a short rod shape that can press the lower end of the valve rod 3213 upward. The pin 3221 is located on a downward extension line of the valve rod 3213. The pin 3221 is a separate body from the valve rod 3213. A part of the pin 3221 is exposed from the lower end surface of the suction part 32. This exposed part of the pin 3221 is usually covered by a cover 3222, and the cover 3222 is removed when the pin 3221 is used. The pin 3221 is pressed in from the outside of the suction part 32 to be brought into contact with the valve rod 3213, which causes the valve body 3211 to move upward and hence enable opening of the suction valve 321. Thereby, the fluid remaining in the pump chamber 31 (residue) is allowed to fall into the suction part 32 and thereby can be drained out into the suction-side fluid passage 4 through the suction part 32.
The discharge-valve operation member 332 is an engaging member 3321 that can pull an upper end of the valve rod 3313 upward. The engaging member 3321 is formed at the upper end of the valve rod 3313 to be located inside the discharge part 33. A through hole 3322 is formed in an upper part of the engaging member 3321 in the discharge part 33. The engaging member 3321 and the through hole 3322 are located on an upward extension line of the valve rod 3313. A pull-up rod (not shown) that is a separate body from the discharge part 33 is inserted into the through hole 3322. The pull-up rod has a lower end configured to be engageable with the engaging member 3321. For example, when the engaging member 3321 is a threaded hole formed at the upper end of the valve rod 3313, a threaded portion that can be brought into threaded engagement with the threaded hole is formed at the lower end of the pull-up rod. When the pull-up rod is moved upward while being engaged with the valve rod 3313, the valve body 3311 of the discharge valve 331 is moved downward so that the discharge valve 331 can be opened. Thereby, the residue remaining in the upper part of the discharge valve 331 can be transferred into the pump chamber 31. Then, the fluid passage of the fluid in the suction part 32 is opened as described above so that the residue can be drained into the suction-side fluid passage 4 through the suction part 32. Or, part of the residue remaining in the pump chamber 31 can be drained out into the discharge-side fluid passage 5 directly from the discharge part 33.
The through hole 3322 that is provided in the discharge part 33 to receive the pull-up rod is a threaded hole in this embodiment and is generally closed by a bolt 3323 attached thereto. The bolt 3323 is removed when the pull-up rod is inserted, and the through hole 3322 is exposed. A device for closing the through hole 3322 is not limited to the bolt 3323, and can be changed by various devices.
An operator operates the operation members 322, 332 from the outside in the manner mentioned above to open the suction valve 321 and the discharge valve 331 to cause most of the residue to move to the outside the pump 1 through the suction-side fluid passage 4 or the discharge-side fluid passage 5. Thus, it is possible to suppress the event that a large amount of the residue accidentally falls down from the pump 1, even when the pump section 3 is removed from the main body 2 or the pump chamber 31 is disassembled at the time of the maintenance. Therefore, for example, a surrounding area of the pump 1 is unlikely to be contaminated.
A line 3L (virtual line) connecting the operation members 322, 332 with the suction valve 321 and the discharge valve 331 crosses lines 4L, 5L (virtual lines) along a pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5. In this embodiment, the line 3L connecting the operation members 322, 332 with the suction valve 321 and the discharge valve 331 is a vertical line, and the lines 4L, 5L along the pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5 are horizontal lines (lateral lines) so that the lines 4L, 5L are orthogonal to the line 3L. The positional relationship between the lines 3L, 4L, and 5L remains unchanged in the forward and backward direction. With this positional relationship, the operator operates the operation members 322, 332 from the site away from the lines 4L, 5L along the pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5. Thus, the operator's hand is unlikely to interfere with the suction-side fluid passage 4 and the discharge-side fluid passage 5, which contributes to good workability of the operation members 322, 332.
Among the suction-side fluid passages 4 and the discharge-side fluid passages 5, a suction-side fluid passage 4 and a discharge-side fluid passage 5 held especially between the two pump sections 3 aligned in parallel with each other and located between the adjacent ones of the suction parts 32 or the adjacent ones of the discharge parts 33 are configured to be expandable and contractible in the pipe axial direction.
Each fluid passage 4, 5 includes a pipe 41, 51 that is fixedly provided to the suction part 32 or the discharge part 33, and an expansion pipe 42, 52 that is disposed between two fixed pipes 41, 51 aligned in the axial direction. In this embodiment, the fixed pipe 41, 51 and the expansion pipe 42, 52 are connected to each other by a ferrule F that is a flange part provided at an end of each of the pipes, and a fastening device C for fastening adjacent ones of the ferrules F of the pipes (although no illustration is made for the suction-side fluid passage 4, illustration is made for the discharge-side fluid passage 5 in
The expansion pipe 42, 52 has a first pipe 421, 521 that is located on one side of the pipe axial direction (right side in this embodiment), a second pipe 422, 522 that is located on the opposite side in the pipe axial direction (left side in this embodiment), and a stopper 423, 523 that is disposed over between the first pipe 421, 521 and the second pipe 422, 522.
The first pipe 421, 521 and the second pipe 422, 522 are partially overlapped with each other in the pipe axial direction. In the overlapped portion, the second pipe 422, 522 has an outer diameter smaller than the inner diameter of the first pipe 421, 521. That is, in the overlapped portion, an outer periphery of the second pipe 422, 522 is covered with the first pipe 421, 521, and the second pipe 422, 522 fits into the first pipe 421, 521. This configuration allows the first pipe 421, 521 and the second pipe 422, 522 to slide relative to each other in the pipe axial direction. Therefore, the expansion pipe 42, 52 is expandable and contractible in the pipe axial direction according to the overlapped amount in the overlapped portion of the first pipe 421, 521 and the second pipe 422, 522.
The stopper 423, 523 is used to fix the first pipe 421, 521 and the second pipe 422, 522 to each other immovably in the pipe axial direction in the expansion pipe 42, 52 so that the expansion pipe 42, 52 does not expand and contract. As shown in
The fixing piece of the suction-side fluid passage 4 and the fixing piece 5231 of the discharge-side fluid passage 5 are located adjacent to the ends of the first pipes 421, 521 in the pipe axial direction, and on the radially outer side of the second pipes 422, 522. The fixing pieces have a ring shape, more specifically a ring shape having an integral body in the circumferential direction, and have the same shape as that of the first pipe 421, 521. The fixing piece is disposed on the outer side of the second pipe 422, 522 to be movable in the pipe axial direction. The ferrule F that is a flange part is provided at the end on the side of the first pipe 421, 521. In a configuration to fix the first pipe 421, 521 and the second pipe 422, 522 to each other immovably in the pipe axial direction, the formation of the ferrule at each of the fixing pieces is not essential.
The sealing part of the suction-side fluid passage 4 and the sealing part 5232 of the discharge-side fluid passage 5 are held respectively between the ends of the first pipes 421, 521 (specifically, the tapered surfaces of the ferrules F), the outer surfaces of the second pipes 422, 522, and the fixing pieces 5231 (specifically, the perpendicular surfaces of the ferrules F). O-rings are used for these sealing parts of this embodiment. The ferrule F of the first pipe 421, 521 is brought into tight contact with the ferrule F of the fixing piece by the fastening device C so that a gap between the inner surface of the first pipe 421, 521 and the outer surface of the second pipe 422, 522 in the overlapped portion is closed by the sealing part. Thereby, the fluid leakage from the expansion pipe 42, 52 to the outside is prevented.
The fastening device C is disposed on the radially outer side of the end of the first pipe 421, 521 (specifically, ferrule F) and the fixing piece (specifically, ferrule F). The fastening device C has a ring shape. The fastening device C has a circumferential groove on an inner surface side (see
As described for the discharge-side fluid passage 5 with reference to
According to the thus configured expansion pipe 42, 52, when the operator loosens the fastening device C by rotating the screw C2 in a loosening direction for the maintenance of the pump 1, the first pipe 421, 521 and the second pipe 422, 522 can be slidably moved to each other. Thereby, the suction-side fluid passage 4 and the discharge-side fluid passage 5 are expanded and contracted in the pipe axial direction. Accordingly, when the suction-side fluid passage 4 and the discharge-side fluid passage 5 are shortened, one of the two adjacent pump sections 3 can be separated from the other one. Therefore, separate maintenance can be performed by separating one or some of the plurality of pump sections 3 from the remaining pump section 3 or pump sections 3.
According to the configuration that the expansion pipe 42, 52 is located between the adjacent suction parts 32 or discharge parts 33, the suction-side fluid passage 4 and the discharge-side fluid passage 5 can be manufactured without having to control dimensional tolerance for manufacturing with high precision as compared with a conventional immovable pipe. Thus, the suction-side fluid passage 4 and the discharge-side fluid passage 5 can be easily manufactured.
Although the present invention was described by taking, for example, one embodiment, the present invention is not limited to the embodiment and can be subjected to various modifications within the gist of the present invention.
For example, a valve used for the suction valve 321 and the discharge valve 331 is not limited to a disk valve of the above embodiment, and can be a valve having another configuration such as a ball valve. The operation member 322, 332 can be formed to have a configuration corresponding to the configuration of the valve.
The configuration and the operational effect on the above embodiment will be summarized below. This embodiment is a reciprocating pump including: a plurality of pump sections that are disposed in parallel with each other, each of the plurality of pump sections 3 including a suction part 32 for inflow of fluid, and a discharge part 33 for outflow of fluid; a suction-side fluid passage 4 for connection between the suction parts 32 of the plurality of pump sections 3; and a discharge-side fluid passage 5 for connection between the discharge parts 33 of the plurality of pump sections 3; each of the plurality of pump sections 3 including: a suction valve 321 that allows and blocks circulation of fluid to be sucked, and a discharge valve 331 that allows and blocks circulation of fluid to be discharged; a suction-valve operation member 322 that is configured to open the suction valve 321 from outside; and a discharge-valve operation member 332 that is configured to open the discharge valve 331 from outside, wherein the suction-side fluid passage 4 and the discharge-side fluid passage 5 are expandable and contractible in the pipe axial direction.
According to the above configuration, the suction valve 321 and the discharge valve 331 can be opened from the outside. Thus, residue remaining in each of the pump sections 3 is allowed to flow into the suction-side fluid passage 4 or the discharge-side fluid passage 5 through the opened suction valve 321 or discharge valve 331. The suction-side fluid passage 4 and the discharge-side fluid passage 5 are expanded and contracted in the pipe axial direction so that when the suction-side fluid passage 4 and the discharge-side fluid passage 5 are shortened, separate maintenance can be performed by separating one or some of the plurality of pump sections 3 from the remaining pump section 3 or pump sections 3.
It can be configured such that the suction-side fluid passage or the discharge-side fluid passage includes between adjacent ones of the suction parts 32 or the discharge parts 33 of the plurality of pump sections 3: a first pipe 421, 521 that is located on one side in the pipe axial direction; a second pipe 422, 522 that is located on the other side in the pipe axial direction; and a stopper 423, 523 that is disposed over between the first pipe 421, 521 and the second pipe 422, 522 to fix the first pipe 421, 521 and the second pipe 422, 522 to each other immovably in the pipe axial direction; the first pipe 421, 521 and the second pipe 422, 522 are partially overlapped with each other in the pipe axial direction; in the overlapped portion, the second pipe 422, 522 has an outer diameter smaller than an inner diameter of the first pipe 421, 521 so that the first pipe 421, 521 and the second pipe 422, 522 are slidable relative to each other in the pipe axial direction; the stopper 423, 523 includes: a fixing piece 5231 that is located adjacent to an end of the first pipe 421, 521 in the pipe axial direction and on a radially outer side of the second pipe 422, 522; a sealing part 5232 that is held by the end of the first pipe 421, 521, an outer surface of the second pipe 422, 522, and the fixing piece 5231 to prevent leakage of fluid outside the pipes; and a fastening device C that is located on a radially outer side of the end of the first pipe 421, 521 and the fixing piece 5231 and configured to reduce a gap caused between the end of the first pipe 421, 521 and the fixing piece 5231.
According to the above configuration, the first pipe 421 and the second pipe 422 are partially overlapped with each other in the pipe axial direction so that the first pipe 421 and the second pipe 422 are slidable relative to each other in the pipe axial direction. The stopper 423, 523 includes the fixing piece 5231, the sealing part 5232, and the fastening device C. Therefore, a simplified configuration for expanding and contracting the suction-side fluid passage 4 and the discharge-side fluid passage 5 in the pipe axial direction can be achieved.
It can be configured such that a line 3L connecting the suction-valve operation member 322, the discharge-valve operation member 332, the suction valve 321, and the discharge valve 331 to each other crosses a line 4L, 5L along the pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5.
According to the above configuration, the line connecting the suction-valve operation member 322, the discharge-valve operation member 332, the suction valve 321, and the discharge valve 331 to each other crosses the line 4L, 5L along the pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5. Therefore, the operator can operate the operation member 322, 332 from the site away from the line 4L, 5L along the pipe axial direction of the suction-side fluid passage 4 and the discharge-side fluid passage 5. This contributes to good workability.
According to the above embodiment, it is possible to allow the residue remaining in each of the pump sections 3 to flow into the suction-side fluid passage 4 or the discharge-side fluid passage 5 through the opened suction valve 321 or discharge valve 331 by the operation of the operation member 322, 332. Thus, residue disposal can be easily made when the maintenance is performed. Further, maintenance can be performed only for one or some of the plurality of pump sections 3 by separating from the remaining pump section 3 or pump sections 3. Thus, it is easy to perform the maintenance only for one or some of the plurality of pump sections 3.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-151970 | Aug 2019 | JP | national |
This application is the United States national phase of International Application No. PCT/JP2020/026412 filed Jul. 6, 2020, and claims priority to Japanese Patent Application No. 2019-151970 filed Aug. 22, 2019, the disclosures of which are hereby incorporated by reference in their entirety.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/026412 | 7/6/2020 | WO |
