Recirculatable ball-drop release device for lateral oilwell drilling applications

Information

  • Patent Grant
  • 6318470
  • Patent Number
    6,318,470
  • Date Filed
    Tuesday, February 15, 2000
    24 years ago
  • Date Issued
    Tuesday, November 20, 2001
    22 years ago
Abstract
A method for disconnecting tubular members and a ball-drop release device including an upper housing connected to tubing and a lower housing connected to a bottom hole assembly. The upper housing includes a recess end having grooves, and the lower housing includes an extension end having splines that fit into the upper housing grooves. The splined connection is designed to resist drilling motor backup torque and prevent the release mechanism from locking up. In the pre-release position, a ball sleeve is disposed within the extension and held in place by shear screws. To actuate the device, a ball, preferably having a density equal to the density of the drilling fluid, is dropped into the well and pumped to engage the ball sleeve. The ball seats with the ball sleeve whether the well bore is disposed vertically, laterally, or sloped upwardly. Once the ball seats, pressure builds behind the sleeve until the shear screws shear. The ball sleeve moves into a recess in the lower housing thereby making the upper and lower housings separable. Before disconnecting the upper and lower housings, fluid flows into the well through recirculation ports on the lower end of the ball sleeve. After separating the upper and lower housings, a fishing tool can grapple the extension to retrieve the lower housing and bottom hole assembly when necessary. When the fishing tool is attached, flow can be resumed into the well through the ball sleeve recirculation ports to aid in retrieval.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable.




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable.




FIELD OF THE INVENTION




The present invention relates generally to a well drilling apparatus release device and method for disconnecting tubular members downhole, such as, for example, disconnecting tubing from a bottom hole drilling assembly in the event the bottom hole assembly becomes stuck during downhole drilling operations. More particularly, the present invention relates to a disconnect method and release device of the ball-drop variety using a hollow ball with a density approximately equal to the drilling fluid density such that the ball can be pumped with the drilling fluid into a lateral or upwardly sloping well bore to engage and actuate the release device. Still more particularly, the present invention relates to a disconnect method and a ball-drop release device including a shiftable ball sleeve having recirculation ports through which flow can continue after the ball-drop release device has been actuated.




BACKGROUND OF THE INVENTION




Increasingly, the drilling of oil and gas wells is no longer a matter of drilling a vertically straight bore hole from the surface to the desired hydrocarbon zone. Rather, technology and techniques such as directional drilling have been developed to drill lateral or sometimes upwardly sloping well bores. It is often not economically feasible during such drilling operations to withdraw the drilling apparatus to add another discrete length of jointed drill pipe when necessary. Therefore, tools and methods have been developed for drilling bore holes using coiled tubing, which is a single length of continuous, unjointed tubing spooled onto a reel for storage in sufficient quantities to exceed the maximum length of the bore hole.




In well drilling applications, many circumstances can arise in which it is desirable to disconnect the tubing from the bottom hole assembly, such as, for example, when a bottom hole assembly gets stuck during drilling and the tubing must be disconnected from the bottom hole assembly to facilitate fishing, jarring, or other operations.




When application of a torque on the tubular members is permissible, traditional disconnection means such as threaded connections are frequently acceptable. However, when using non-rigid tubing such as coiled tubing, a torque can not be applied to disconnect the tubing from the drilling apparatus, and an axial disconnection means must be utilized. Pre-installation of an axial release device between the tubing and the bottom hole drilling assembly can provide a means to disconnect tubular members downhole if and when disconnection becomes necessary.




A variety of axial disconnect devices have been developed for use downhole, some of which use hydraulic or electrical lines that extend from the surface to actuate a piston and cause a release. One such device described in U.S. Pat. No. 5,323,853 includes redundant releasing mechanisms depending alternatively on either hydraulic or electrical actuation of a piston. The additional lines and cables run inside the well bore that are required to actuate this device have the disadvantage of creating an obstruction to fluid flow during normal drilling operations.




Another type of known release device depends for actuation on directing fluid flow so as to create backpressure and actuate a piston. U.S. Pat. No. 5,718,291 describes one such release mechanism that depends for actuation on either the use of backpressure created by flow through the device, or if flow is prevented, the use of built-up pressure within a passage in the device. In the first mode, backpressure created by flow through a restrictor above a shiftable sleeve overcomes a biasing spring to move the sleeve through a J-slot assembly until a passage is obstructed. Thereafter, pressure buildup in a second passage overcomes a shear pin, causing a piston to move and release dogs that lock two segments of the device together. If flow is prevented, pressure buildup in the second passage causes the piston to move against the shifting sleeve to overcome the force of the spring and selectively move the sleeve through the J-slot assembly. A disadvantage of this device is that aligning the sleeve properly to engage the top of the J-slot assembly is cumbersome, requiring that pressure be created and removed by turning pumps on and off from the surface.




Still another conventional release device depends for actuation on dropping a ball into a well from the surface, sealing a flow passage, and building up pressure behind the ball to cause a disconnection. One such ball-drop release device is described in U.S. Pat. No. 5,419,399 and includes a housing with a slideable piston disposed within and releasably connected to the housing by shear screws. A ball is dropped into the well from the surface to seat with the upper end of the piston and block the flow passage, thereby creating pressure on a mandrel of the piston sufficient to overcome the shear screws. The mandrel moves downward such that keys align to fit into annular grooves on the mandrel to disengage notches, allowing the tubing to be disconnected from the drilling apparatus. A disadvantage of this device is that the operator must pull back or agitate the device to cause the keys to drop into the grooves should they fail to do so.




A further ball-drop release device is described in U.S. Pat. No. 5,526,888 and includes an upper and lower housing insertably connected and locked together by latch blocks, a slotted piston that operates the latch blocks, a pilot piston, and a lock-out mechanism operated by movement of the pilot piston. A sealing ball is dropped into the well and seats with the pilot piston to create a pressure differential sufficient to overcome shear pins, thereby allowing the pilot piston to axially shift downward. Movement of the pilot piston releases a lock-out mechanism such that the slotted piston extends axially to retract the latch blocks and thereby disconnect the upper and lower housings.




Release devices of the ball-drop variety have several advantages over other types of release devices. Namely, selective rather than inadvertent separation is ensured because the operator must drop a ball into the well bore to actuate the release mechanism. There are also no requirements for additional hydraulic cables or electrical lines to actuate the release mechanism, and there are no cumbersome alignment requirements.




However, conventional ball-drop release devices have some limitations. The release ball is typically only suited for actuating a release device in a vertically disposed well bore. The release ball commonly has a density greater than the drilling fluid density such that it drops down through the drilling fluid in a vertical well bore to land and seat on the ball sleeve, thereby sealing the flow passage. When the well bore is not vertical, it is difficult to dependably land and seat the ball on the ball sleeve, especially when the ball must climb up a chamfer in a reduced diameter section to reach the ball sleeve in a lateral or upwardly sloped well bore.




Additionally, prior ball-drop release devices prevent continued circulation of drilling fluid through the device after the release mechanism is actuated, and these devices are not designed to effectively resist drilling motor backup torque necessary to prevent the release mechanism from locking up in the event the drilling motor is installed near the release device.




The present invention overcomes the deficiencies of the prior art.




NOMENCLATURE




During the course of the following description, the terms “upper” and “lower” are used to denote the relative position of certain components with respect to the direction of flow of the incoming drilling mud. Thus, where a term is described as upper and another is described as lower, it is intended to mean that drilling mud flows first through the upper component before flowing through the lower component. Thus, these and other terms are used to identify the relative position of components in the release device with the upper components being positioned closer to the tubing and the lower components being positioned closer to the bottom hole assembly.




SUMMARY OF THE INVENTION




The present invention features a method for disconnecting tubular members downhole and a well drilling release device comprising a housing having upper and lower separable parts. The upper housing part has a first end forming a stepped recess and a second end adapted to be connected to well tubing, while the lower housing part has a first end forming a stepped extension and a second end adapted to be connected to a bottom hole assembly. The first ends of the upper and lower housing parts are connected such that the extension of the lower housing fits sealingly within the recess of the upper housing. As said first ends connect, machined splines disposed circumferentially around the lower housing extension fit within corresponding grooves disposed circumferentially within the upper housing recess. A shiftable ball sleeve with elongate recirculation ports around its lower circumference is disposed axially within the lower housing extension. In the connected and locked pre-release position, the upper and lower housing parts are engaged, and the ball sleeve is held in place relative to said upper and lower housing parts by shear screws extending radially through the upper housing part and the lower housing extension. The ball sleeve retains locking keys moveable in radial openings within the lower housing extension that lock against recesses in the upper housing. Axial bores forming internal flow passages of varying diameter extend through the upper housing, ball sleeve, and lower housing, permitting the passage of fluid through the release device.




In the event the bottom hole assembly gets stuck during drilling operations, the ball-drop release device may be actuated to disconnect the tubing from the bottom hole assembly allowing both to be retrieved. To actuate the ball-drop release device, a ball is dropped into the well from the surface and pumped with the drilling fluid through the tubing and through the release device upper housing into the extension to engage and seat with the upper end of the ball sleeve. The ball is preferably hollow and engineered to have a density approximately equal to the density of the drilling fluid such that it has zero buoyancy in the drilling fluid and can therefore be pumped into seated connection with the ball sleeve even when the well bore is lateral or upwardly sloped. Once the ball engages and seats on the ball sleeve, the internal flow passage through the ball sleeve is closed and pressure builds behind the ball sleeve as drilling fluid is pumped into the well. As pressure continues to build, an increasing force is exerted against the shear screws until the force is sufficient to shear them. During this operation, the machined splines on the lower housing extension coupled with the corresponding grooves in the upper housing recess act toresist drilling motor backup torque and prevent the release mechanism from locking up regardless of the proximity of the drilling motor relative to the release device.




Once the shear screws are sheared, the drilling fluid pressure against the ball sleeve moves the ball and ball sleeve into an enlarged internal recess in the lower housing. The ball sleeve is then positioned upstream of a reduced diameter internal passage in the lower housing that leads into the bottom hole assembly. The preferred embodiment of the present invention features elongate recirculation ports at the lower end of the ball sleeve and thus provides an open circulation path for continued flow through the tubing after the release device is activated. The flow moves through the upper housing, through the lower housing, into the enlarged internal recess, and through the ball sleeve recirculation ports into the bottom hole assembly.




Once the release device has been actuated, the upper housing may be separated from the lower housing to retrieve the tubing from the well. As the upper housing and tubing are retrieved, the shear screw section between the upper and lower housings is sheared and the locking keys fall into the release device, since the ball sleeve no longer retains them within the radial openings in the lower housing extension. With the tubing out of the way, fishing operations for the lower housing and bottom hole assembly can commence. A fishing tool having a mill and grapple is lowered into the well to receive and attach to an exposed fishing neck portion of the lower housing extension. Adequate clearance must be provided for the fishing tool to grapple the fishing neck portion and retrieve the lower housing and bottom hole assembly if necessary. Once the fishing tool is attached to the lower housing extension, flow can be resumed through the fishing tool, into the lower housing extension, through the ball sleeve recirculation ports and into the bottom hole assembly to aid in retrieval.




Thus, the present invention comprises a combination of features and advantages that enable it to overcome various problems of prior devices. The characteristics described above, as well as other features, will be readily apparent to those skilled in the art upon reading the following detailed description of the preferred embodiments of the invention, and by referring to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more detailed description of the preferred embodiment of the present invention, reference will now be made to the accompanying drawings, wherein:





FIG. 1

is a schematic view of a lateral well drilling operation using a drilling apparatus in which the present invention may be installed;





FIG. 2

is an enlarged view of the bottom hole assembly shown in

FIG. 1

with the ball-drop release device of the present invention located near the top of the assembly;





FIG. 3

is a cross-sectional view of a preferred embodiment of the present ball-drop release device with its major components in a disconnected position;





FIG. 4A

is a cross-sectional view of the ball-drop release device of

FIG. 3

, with its components disposed in a connected and locked pre-release position during normal drilling operations;





FIG. 4B

is a cross-sectional view of the ball-drop release device of

FIG. 3

with its components in an actuation position and with the release ball in place;





FIG. 4C

is a cross-sectional view of the ball-drop release device of

FIG. 3

with its components in the released position.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The present invention relates to a release device and method for disconnecting tubular members downhole. The release device is typically actuated in the event the bottom hole assembly becomes stuck during drilling operations, but may also be actuated for other purposes at the option of the operator. The present invention is susceptible to embodiments of different forms. The drawings described in detail herein illustrate a specific embodiment of the present invention, however the disclosure should be understood to exemplify the principles of the present invention and not limit the invention to the embodiment illustrated and described herein.




Referring initially to

FIG. 1

, a well drilling operation in which the present invention may be used includes a coiled tubing system


100


and a bottom hole assembly


200


. Coiled tubing system


100


includes a power supply


110


, a surface processor


120


, and a coiled tubing spool


130


. An injector head unit


140


feeds and directs coiled tubing


150


from the spool


130


into the well


160


. Although the coiled tubing


150


is preferably composite coiled tubing, it should be appreciated that the present invention is not limited to use with composite coiled tubing and may be used with steel coiled tubing or with standard drill pipe. Bottom hole drilling assembly


200


is shown attached to the lower end of composite coiled tubing


150


and extending into a lateral or horizontal borehole


170


. This embodiment is described for explanatory purposes and the present invention is not limited to use in the particular system disclosed, it being appreciated that the present invention may be used to disconnect tubular members downhole in various well plans.




Referring now to

FIG. 2

, bottom hole assembly


200


, preferably includes a drill bit


210


at the lower end mounted on a drive shaft


220


, which is connected to a bearing pack


230


, which is in turn connected to a sliding tool


240


. Sliding tool


240


is connected to a steering assembly


250


and a drilling tractor


270


. Steering assembly


250


preferably includes an electronic section


260


having a near bit orientation sensor


265


with an inclinometer and magnetometer. Bottom hole assembly


200


may also include an orientation package


280


, as well as other sensors


290


and downhole control devices


285


such as those known in the art.




Ball-drop release device


300


is connected between bottom hole assembly


200


and work string


20


that extends to the surface


10


of well


160


. The bottom hole assembly


200


and ball-drop release device


300


may be used with any type of work string


20


such as steel coiled tubing, composite coiled tubing


150


, or drill pipe. It should be appreciated that the bottom hole assembly


200


may include other components and the order of the components may vary. The tools making up the bottom hole assembly


200


will vary depending on the drilling system being used and the bore hole being drilled. It should be appreciated that the present invention is not limited to use with a particular bottom hole assembly and may be used in conjunction with alternative assemblies.




Referring now to

FIG. 3

, a preferred embodiment of the present ball-drop release device comprises an upper housing


310


, a lower housing


320


, and a ball sleeve


330


. Upper housing


310


comprises a generally cylindrical body


311


having an upper end


312


, lower end


313


, and an axial bore


315


therethrough. An annular shoulder


351


at a point somewhat below upper end


312


defines a central bore portion


352


, and a thin-walled portion adjacent to lower end


313


defines a lower bore


354


having a larger diameter than central bore portion


352


. The change in diameter between central bore portion


352


and lower bore


354


defines a shoulder


356


at the upper end of lower bore


354


. The wall


353


of central bore portion


352


includes at least one and preferably a plurality of locking key recesses


316


. In addition, at least one, and preferably at least two, set screw bores


317


extend radially through wall


353


. The wall


390


of lower bore


354


preferably includes a plurality of internal parallel grooves


395


extending along its length between shoulder


356


and end


313


.




Lower housing


320


includes a generally cylindrical body


360


having an upper end


321


, a lower end


322


, and an axial bore


365


therethrough. Body


360


includes an increased-diameter portion


361


and a middle portion


385


that define an annular shoulder


362


about the outside of body


360


. A series of parallel machined splines


450


are preferably disposed along the outside of middle portion


385


and a pair of pressure sealing o-ring grooves


326


is preferably located on the outside of middle portion


385


just above shoulder


362


. Within body


360


, an increased-diameter portion of bore


365


forms an internal recess


366


defined by upper and lower frustoconical shoulders


367


,


368


respectively.




A reduced-diameter extension


325


extends coaxially from upper end


321


and extends bore


365


. The outside diameter of extension


325


corresponds to the inside diameter of central bore portion


352


of upper housing


310


, while the outside diameter of middle portion


385


corresponds to the inside diameter of lower bore


354


. Splines


450


disposed along the outer wall of middle portion


385


correspond to and are designed to fit within internal grooves


395


of wall


390


. The difference in diameters between middle portion


385


and extension


325


defines an annular shoulder


369


at the upper end


321


of middle portion


385


. Extension


325


includes a pair of pressure sealing o-ring grooves


328


just above shoulder


369


and another packing o-ring groove


327


near its upper end. Between o-ring groove


327


and o-ring grooves


328


, extension


325


includes a reduced-diameter portion defining a fishing neck


371


. Between fishing neck


371


and o-ring grooves


328


, extension


325


includes at least one locking key opening


305


and at least one set screw bore


319


. The number and position(s) of locking key opening(s)


305


preferably corresponds to the number and position of locking key recess(es)


316


, and the number and position(s) of set screw bore(s)


319


preferably corresponds to the number and position of set screw bores


317


.




Still referring to

FIG. 3

, ball sleeve


330


is preferably a relatively thin-walled cylinder having an upper end


370


and a lower end


372


. According to a preferred embodiment, a plurality of longitudinal recirculation ports


375


comprise elongate openings in the cylinder wall adjacent to lower end


372


.





FIG. 4A

shows the ball-drop release device assembled and locked in the pre-release position, as it would appear during normal drilling operations. Extension


325


fits within female recess


352


of upper housing


310


and is retained therein by locking keys


350


, which are disposed in opening


305


. Locking keys


350


are longer than the thickness of the extension wall so that they extend outward therefrom and engage recesses


316


in upper housing


310


. Keys


350


are preferably formed of metallic material and chamfered along the top and bottom edges. When the assembly is in its pre-release position as shown, ball sleeve


330


retains keys


350


and thus prevents upper housing


310


from disengaging from lower housing


320


. O-ring pressure seals


400


and


420


seal the interface between upper housing


310


and lower housing


320


at a plurality of locations. Specifically, seals


400


are disposed in seal grooves


326


and seals


420


are disposed within seal grooves


328


. Packing seal


410


is disposed in packing groove


327


near the upper edge of extension


325


where it engages shoulder


351


, and seal


410


prevents sand from packing between extension


325


and central bore portion


352


, thereby eliminating potential problems separating upper housing


310


from lower housing


320


.




Still referring to

FIG. 4A

, machined splines


450


correspond with and fit into grooves


395


as lower housing


320


and upper housing


310


engage. This splined connection prevents the lower housing


320


from rotating with respect to the upper housing


310


during drilling operations in response to drilling motor backup torque, i.e. the splined connection resists drilling motor backup torque. Splines


450


are parallel keys formed to extend from the wall of housing


320


and thereby do not weaken the lower housing


320


construction as would a connection means requiring that slots be cut into middle portion


385


. Splines


450


may be straight-sided but preferably are involute because involute splines have greater torque-transmitting capability and have a self-centering action under load such as backup torque from a mating bottom-hole assembly motor.




Ball sleeve


330


is disposed within extension


325


and is locked in place relative to the upper and lower housings


310


,


320


by shear screws


340


extending radially through the set screw bores


317


,


319


. As shown, axial bores


315


,


365


align longitudinally to form flow passage


500


extending from the upper end


312


of the upper housing


310


to the lower end


322


of the lower housing


320


that allows drilling fluid to pass through the tool.





FIG. 4B

shows the ball release device in the actuation position with the release ball


380


in place. Release ball


380


is preferably a hollow metallic ball that is designed to have a density approximately equal to the density of the drilling fluid. When it is desired to release the tubing from the bottom hole assembly


200


, ball


380


is dropped into the well from the surface and pumped with the drilling fluid through tubing


150


, through upper housing


310


and into engagement with the upper end


370


of ball sleeve


330


. Once ball


380


engages and seats on upper end


370


, fluid is prevented from passing through the ball sleeve


330


. Fluid pressure builds behind ball sleeve


330


, creating an increasing force applied against shear screws


340


until they shear, thereby allowing ball


380


and ball sleeve


330


to move into enlarged internal recess area


366


in lower housing


320


. Shear screws


340


shear only along lower portion


341


, leaving upper portion


345


in place between the upper and lower housings,


310


,


320


. When ball sleeve


330


moves out of its pre-release position, the locking keys


350


are no longer retained and may drop by force of gravity through openings


305


into the release device, however, locking keys


350


will typically remain in openings


305


until the upper housing


310


is separated from the lower housing


320


.





FIG. 4C

shows ball


380


and ball sleeve


330


in the released position. From this position, upper housing


310


may be separated from lower housing


320


to disconnect the coiled tubing


150


from the bottom hole assembly


200


. Even before separation of the upper and lower housings


310


,


320


, drilling fluid may continue to flow into the well through the upper housing


310


, lower housing


320


, internal recess


366


, and through recirculation ports


375


into the passage that leads into the bottom hole assembly


200


. To actually disconnect the tubing


150


from the bottom hole assembly


200


, upper housing


310


and tubing


150


are removed from the hole, thereby shearing outer portions


345


of shear screws


340


and dropping keys


350


out of recesses


305


into the release device. Once the upper housing


310


and tubing


150


are removed, a conventional fishing tool is sent down from the surface to grapple and receive fishing neck


371


. This allows lower housing


320


and the bottom hole assembly


200


to which it is connected to be pulled from the hole. Retrieval can be aided by resuming flow into the fishing tool, through recirculation ports


375


into the passage leading to bottom hole assembly


200


. Retrieval can be aided by resuming flow into the fishing tool, through recirculation ports


360


into the passage leading to bottom hole assembly


200


.




Thus, it can be seen that the device of the present invention provides a reliable and efficient means for releasing tubing from a bottom hole drilling assembly at the option of the operator regardless of whether the bore hole is disposed vertically, laterally, or sloped upwardly. The hollow release ball having a density equal to the drilling fluid can be pumped with the drilling fluid to engage and seat on the ball sleeve in any position to actuate the release device. Therefore, the present invention is particularly useful for disconnecting tubular members in lateral or upwardly sloping sections of a well where the release ball must climb up a chamfer in a reduced diameter section to reach the ball sleeve.




The device of the present invention further provides a reliable and efficient means for releasing tubing from a bottom hole drilling assembly regardless of the proximity of the device relative to the drilling tractor. The involute splines on the lower housing disposed within grooves in the upper housing resist backup torque from the drilling motor thereby preventing the release device from locking up. This feature makes the device of the present invention particularly useful when the drilling tractor is positioned at the top of the bottom hole assembly right below the release device.




The device of the present invention further allows for continued drilling mud circulation after the release mechanism has been actuated. The longitudinal ports disposed around the lower end of the ball sleeve provide a path for drilling fluids to flow into the bottom hole assembly after the ball sleeve moves into the lower housing internal recess to make the upper and lower housings separable. Further, once the upper housing and tubing are removed from the well and a fishing tool grapples the lower housing, flow can be resumed through the fishing tool, through the recirculation ports and into the bottom hole assembly to aid in retrieval.




While preferred embodiments of this invention have been shown and described, modifications thereof can be made by one skilled in the art without departing from the spirit or teaching of this invention. In particular, various embodiments of the present invention provide a number of different constructions that function in the same manner, each of which may be used to disconnect tubular members downhole regardless of whether the bore hole is disposed vertically, laterally, or sloped at an upward angle. The embodiments described herein are exemplary only and are not limiting. Many variations of the system in which the device is used are also possible and within the scope of the invention. Namely, the present invention may be used in conjunction with any type of tubing and any type of bottom hole assembly such that the particular configuration of tubing and bottom hole assembly illustrated and described herein is meant merely to illustrate the function of the present invention as a disconnect device. Accordingly, the scope of protection is not limited to the embodiments described herein, but only by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims. Where steps in a method are numbered or lettered sequentially, there is no requirement that the method steps be performed in the particular sequence listed unless otherwise stated.



Claims
  • 1. A device for releasably connecting one tubular member to another tubular member, comprising:a tubular housing having an upper housing part and a lower housing part, said housing having a housing bore therethrough for the passage of fluid; a retainer slidably disposed within said lower housing part, said retainer having a sealable retainer bore therethrough for the passage of fluid; first connectors releasably affixing said upper housing to said lower housing, and second connectors releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the resulting pressure of the fluid on said retainer, moves from said first position to a second position, in which said retainer does not prevent the release of said first connectors.
  • 2. The device of claim 1 further including a sphere that is movable with the fluid to engage said retainer.
  • 3. The device of claim 1 wherein said retainer includes a plurality of ports therethrough.
  • 4. The device of claim 3 wherein said ports are elongate and disposed longitudinally about the circumference of one end of said retainer.
  • 5. The device of claim 1 wherein said lower housing includes a member adapted to engage a fishing tool.
  • 6. The device of claim 1 wherein said upper housing sealingly engages said lower housing.
  • 7. The device of claim 1 wherein a seal prevents sand from becoming entrapped between said upper housing and said lower housing.
  • 8. The device of claim 1 wherein said second position is located within an enlarged internal recess in said lower housing.
  • 9. The device of claim 1 wherein said first connectors are locking keys disposed within openings in said upper and lower housing parts.
  • 10. The device of claim 1 wherein said second connectors are shear screws.
  • 11. A device for releasably connecting one tubular member to another tubular member, comprising:a tubular housing having an upper housing part and a lower housing part, said housing having a housing bore therethrough for the passage of fluid; a retainer slidably disposed within said housing bore, said retainer having a sealable retainer bore therethrough for the passage of fluid; first connectors releasably affixing said upper housing to said lower housing, and second connectors releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the resulting pressure of the fluid on said retainer, moves from said first position to a second position, in which said retainer does not prevent the release of said first connectors; further including a sphere that is movable with the fluid to engage said retainer; and wherein said sphere has a density approximately equal to the density of the fluid.
  • 12. A device for releasably connecting one tubular member to another tubular member, comprising:a tubular housing having an upper housing part and a lower housing part, said housing having a housing bore therethrough for the passage of fluid; a retainer slidably disposed within said housing bore, said retainer having a sealable retainer bore therethrough for the passage of fluid; first connectors releasably affixing said upper housing to said lower housing, and second connectors releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the resulting pressure of the fluid on said retainer, moves from said first position to a second position, in which said retainer does not prevent the release of said first connectors; and wherein said lower housing includes an upper extension and said upper housing includes a recessed end that receives said upper extension.
  • 13. The device of claim 12 wherein said recessed end includes internal grooves and said upper extension includes external splines corresponding to said grooves.
  • 14. A method for using fluid pressure to disconnect two tubular members downhole, comprising the steps of:(a) providing a tubular housing having upper and lower housing parts releasably connected together and having a path for fluid flow therethrough; (b) connecting the upper housing to the lower housing with at least one releasable connector; (c) providing within said lower housing part a shiftable retainer having a sealable bore therethrough; (d) maintaining the retainer in a first position in which the retainer prevents release of the releasable connector; and (e) pumping a flow obstructer into engagement with the shiftable retainer such that the obstructer prevents the flow of fluid through the sealable bore and allows fluid pressure to build behind the retainer until it is sufficient to shift the shiftable retainer into a second position in which the retainer does not prevent the release of the releasable connector.
  • 15. The method of claim 14 further including the step of flowing fluid through ports in the retainer when the retainer is in said second position.
  • 16. The method of claim 14 further including the step of separating the upper housing from the lower housing and retrieving the upper housing.
  • 17. The method of claim 16 wherein retrieving the upper housing exposes a lower housing end adapted for attaching a fishing tool.
  • 18. The method of claim 16 further including the step of resuming flow through the lower housing after retrieving the upper housing.
  • 19. The method of claim 14 wherein said step (b) comprises providing at least one shearable member that engages the tubular housing and the retainer.
  • 20. The method of claim 14 wherein step (d) comprises providing locking keys disposed within openings in the upper and lower housings.
  • 21. A method for using fluid pressure to disconnect two tubular members downhole, comprising the steps of:(a) providing a tubular housing having upper and lower housing parts releasably connected together and having a path for fluid flow therethrough; (b) connecting the upper housing to the lower housing with at least one releasable connector; (c) providing within said tubular housing a shiftable retainer having a sealable bore therethrough; (d) maintaining the retainer in a first position in which the retainer prevents release of the releasable connector; and (e) pumping a flow obstructer into engagement with the shiftable retainer such that the obstructer prevents the flow of fluid through the sealable bore and allows fluid pressure to build behind the retainer until it is sufficient to shift the shiftable retainer into a second position in which the retainer does not prevent the release of the releasable connector; wherein said flow obstructer has a density approximately equal to the density of the fluid.
  • 22. A method for using fluid pressure to disconnect two tubular members downhole, comprising the steps of:(a) providing a tubular housing having upper and lower housing parts releasably connected together and having a path for fluid flow therethrough; (b) connecting the upper housing to the lower housing with at least one releasable connector; (c) providing within said tubular housing a shiftable retainer having a sealable bore therethrough; (d) maintaining the retainer in a first position in which the retainer prevents release of the releasable connector; and (e) pumping a flow obstructer into engagement with the shiftable retainer such that the obstructer prevents the flow of fluid through the sealable bore and allows fluid pressure to build behind the retainer until it is sufficient to shift the shiftable retainer into a second position in which the retainer does not prevent the release of the releasable connector; wherein step (a) comprises fitting an extension end of the lower housing into a recess end in the upper housing.
  • 23. The method of claim 22 further including the step of fitting external splines on the extension end into corresponding internal grooves in the recess end.
  • 24. A device for releasably connecting one tubular member to another tubular member, comprising:a tubular housing having an upper housing part and a lower housing part, said housing having a bore therethrough for the passage of fluid; a means for connecting said upper housing to said lower housing and preventing relative rotation between said upper and lower housing parts; a retainer slidably disposed within said housing, said retainer having a sealable retainer bore therethrough; first connectors for releasably connecting said upper housing to said lower housing; second connectors for releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; an obstructer capable of moving with the fluid to engage said retainer so as to prevent the flow of fluid through said retainer bore; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the pressure of the fluid on said retainer, moves from said first position to a second position in which said retainer does not prevent the release of said first connectors, whereupon said upper housing becomes separable from said lower housing; said obstructer having a density approximately equal to the density of the drilling fluid; said retainer including a plurality of ports for circulating fluid therethrough when the retainer is in said second position; and said lower housing including an end adapted for engaging a fishing tool.
  • 25. A device for releasably connecting one tubular member to another tubular member, comprising:a tubular housing having an upper housing part and a lower housing part, said housing having a housing bore therethrough for the passage of fluid; a retainer slidably disposed within said lower housing part, said retainer having a sealable retainer bore therethrough for the passage of fluid; first connectors releasably affixing said upper housing to said lower housing, and second connectors releasably maintaining said retainer in a first position in which said retainer prevents the release of said first connectors; wherein said retainer, upon the sealing of said retainer bore to block the passage of fluid therethrough, and in response to the resulting pressure of the fluid on said retainer, moves from said first position to a second position, in which said retainer does not prevent the release of said first connectors; and wherein said retainer is ported such that fluid flow through the retainer is possible when said retainer is in said second position, even if said retainer bore remains sealed.
US Referenced Citations (15)
Number Name Date Kind
5146984 Pleasants Sep 1992
5219027 Taylor Jun 1993
5323853 Leismer et al. Jun 1994
5337829 Taylor Aug 1994
5366010 Zwart Nov 1994
5394951 Pringle et al. Mar 1995
5411085 Moore et al. May 1995
5419399 Smith May 1995
5505261 Huber et al. Apr 1996
5526888 Gazewood Jun 1996
5704393 Connell et al. Jan 1998
5718291 Lorgen et al. Feb 1998
5787982 Bakke Aug 1998
5845711 Connell et al. Dec 1998
5960884 Echols Oct 1999