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The present invention relates generally to recliner chairs and similar furniture providing a reclining seat back and forwardly extending footrest and, in particular, to a stabilizer system improving the stability of such furniture when the furniture is in the reclined position.
A common recliner chair provides an upwardly extending rear seat back that may be reclined by tipping backward with respect to the seat pan supporting the seated individual. Reclining motion of the seat back may be coordinated to a simultaneous elevation and extension of a footrest by means of a mechanical linkage between these two elements. As the seat back reclines and the footrest extends, the seat pan may also be tipped back slightly by the mechanical linkage so that the seated individual more closely approaches relaxing in a supine position.
The reclining mechanism may be operated by a lever communicating with the mechanical linkage. This lever may be positioned at a side of the seat pan, for example, outside the arms of the chair, to be operated by a seated individual and pulled to promote the reclining action. Alternatively, the reclining mechanism may be driven by a motor and controlled by the seated individual through a control pendant providing electrical switches controlling electrical current to the motor.
With so-called “wall-saver” reclining chairs, the reclining mechanism further moves the seat pan forward over a base that sits against the floor. Specifically, during the reclining action, the seat pan slides forward with respect to the base carrying with it the reclining seat back and footrest. In this way the reclining chair may be placed with its rear in closer proximity to a wall without the reclining of the seat back striking that wall during the reclining process.
Particularly when a wall saver design is used with a motor actuator, there can be an increased risk of instability in the chair if the seated individual attempts to exit the chair forward over the footrest. Forward movement of the seat pan with respect to the base during reclining moves the center of mass of the chair forward with respect to the base which can be further shifted as the individual attempts to disembark. In such cases, the natural resistance of the motorized mechanism resists returning the chair to an upright and more stable position, allowing the chair to tip forward in certain cases.
One method of addressing this problem is to substantially increase the weight of the base along its rear edge to shift the center of mass rearward. This approach, however, can undesirably increase the weight of the furniture which already contains substantial weight in the articulating mechanisms. Increasing the forward extent of the base could also be used to address this problem by keeping the center of mass in these cases within the perimeter of the base. This extension, however, could expose a portion of the base when the chair is upright presenting a possible tripping hazard.
The problem of such instability is particularly important with respect to individuals in an assisted living facility who may not be able to anticipate or understand these factors of chair instability. Unfortunately, this market may not be large enough to support a custom chair design, particularly if it requires costly modifications, to address this issue.
The present invention provides a lightweight stability solution that can be readily adapted or retrofit to common recliner chair mechanisms and thus which may greatly increase the accessibility of this stabilizing solution. In this regard, the invention provides extendable stabilizer arms that move forward from the base of the chair to contact the floor surface in front of the chair when the chair is in the retracted position. This extended contact ensures that the chair center of mass is stably located within the points of support of the chair against the floor for a wider range of occupant positions in entering and exiting the chair when reclined. In one embodiment, each stabilizer arm provides a self-contained slide that fits easily in available space flanking the drive motor used to drive the reclining mechanism and which may attach to that motor to provide automatic actuation during reclining.
More specifically, the invention provides a reclining chair of the type having a base frame and a seat pan, a seat back, and a leg rest mechanism supported by the base frame. The leg rest mechanism includes a leg rest platform movable relative to the base frame between a retracted position and an extended position extending forward from the base frame. The invention provides a pair of extendable arms each having distal ends movable between a retracted position and an extended position, the latter being forward from the base frame so that the distal ends contact a floor surface on which the base frame rests at left and right positions in front of the base frame to resist a forward and sideward tipping of the base frame on the floor.
It is thus a feature of at least one embodiment of the invention to provide a bracing system for retractable chairs that improves stability of the chairs if the occupant attempts to get out of the chair before retracting the leg rest. By employing separate arms, improved forward and lateral stability may be provided with a lightweight mechanism without the need for strong torsional resistance of the extending arms. It is another feature of at least one embodiment of the invention to minimize the risk of entrapment or pinching when the extension arms are retracted by eliminating a T-bar design or the like.
The arms may be attached to the base frame at left and right sides of the base frame to be closer to the left and right sides, respectively, than a midline of the base frame halfway between the left and right sides.
It is thus a feature of at least one embodiment of the invention to promote lateral stability as well as forward stability by increased separation between the arms.
The proximal and distal ends of the arms may be joined by a telescopic slide joint constraining motion of the distal ends in extension from the base frame along a line, and the proximal ends of the arms may be releasably attachable to the base frame.
It is thus a feature of at least one embodiment of the invention to provide a stabilizer arms system having a self-contained slide mechanism simplifying adaptation or retrofitting of existing reclining chairs.
The base frame may provide a front and rear bar element at the front and rear sides of the reclining chair, respectively, communicating on left and right edges with chair feet, and each of the proximal ends of the arms may attach to both the front and rear bar elements.
It is thus a feature of at least one embodiment of the invention to provide a stabilizer system well adapted to normal frame construction of the base frame to obtain substantial resistance to tipping forces by separated connection points on the structural members of the base frame.
The telescopic slide joints may inter-communicates between the proximal and distal ends of the arms with rollers guiding the distal end with respect to the proximal end.
It is thus a feature of at least one embodiment of the invention to provide a low-friction extension of the arms that may permit close contact of the distal ends of the arms during extension, for example, over carpet or the like which may present upward forces on the distal ends.
The rollers may be wheels turning about a central axle fixed with respect to one of the distal and proximal ends and having an outer periphery of an elastomeric material.
It is thus a feature of at least one embodiment of the invention to provide a low-friction mechanism providing extremely quiet operation through the use of elastomeric wheels.
The base frame may communicate through a linkage joining the seat back and footrest mechanism to move the seat back between a forward and reclined position and the leg rest platform between the retracted and extended position with motion of the traveler. The first and second arms may be attached to linkage to move in extension when the seat back moves to the reclining position and the footrest moves to the extended position.
It is thus a feature of at least one embodiment of the invention to automatically extend the arms when the footrest is in extension and additional stability is required.
The linkage may provide a motorized traveler moving along a traveler axis by actuation of a motor and wherein the first and second arms arc attached to the traveler. It is thus a feature of at least one embodiment of the invention to provide a mechanism that can be readily adapted to motorized reclining chairs by communicating with a motorized traveler.
The first and second arms may be attached on opposite left and right sides of the traveler to extend along axes aligned with the traveler axis.
It is thus a feature of at least one embodiment of the invention to provide a mechanism that can be placed on opposite sides of the motorized traveler to provide good left and right stability and integrate with a center mounted traveler found in many current recliner designs.
The base frame may provide non-roller floor guides supporting the base frame against the floor, and the distal ends of the arms may provide rollers sized to provide rolling contact with the floor during extension.
It is thus a feature of at least one embodiment of the invention to minimize the gap between the floor and the distal ends of the arms for improved stability with reduced risk of floor damage or excessive resistance to extension caused by friction between the distal ends and the floor.
The retracted position of the distal ends may be beneath the seat pan. Alternatively, or in addition, the extended position may extend the distal ends of the arms at least 12 inches.
It is thus a feature of at least one embodiment of the invention to provide significant stability by substantial extension of the arms while minimizing tripping hazard from the extension legs when the chair is in the non-reclined position.
The invention may further include a skirt frame attached to the distal ends of the arms and providing a front panel extending perpendicularly to the arms and left and right side panels extending rearwardly from a left and right side of the front panel, the front panel moving proximate to a front of the base and the left and right side panels fitting around the left and right sides of the base when the arms are in the retracted position.
It is thus a feature of at least one embodiment of the invention to provide a visual curtain around the extendable arms improving the appearance of the reclining chair.
In one embodiment, the invention may provide a second pair of extendable arms having distal ends extendable to contact a floor surface behind the base frame on which the base frame rests to resist a rearward tipping of the base frame on the floor.
It is thus a feature of at least one embodiment of the invention to provide rearward stability against the chair falling backward from improper egress or ingress.
The first pair of extendable arms and second pair of extendable arms may be mechanically interlinked to move between extended and retracted positions in unison.
It is thus a feature of at least one embodiment of the invention to provide a simple modular system that can provide forward and backward stability with a single common point of actuation.
In an alternative embodiment, the invention may provide a reclining chair having a base frame with a seat pan, a seat back, and leg rest mechanism supported by the base frame. The leg rest mechanism may include a leg rest platform movable relative to the base frame between a retracted position and an extended position extending forward from the base frame. A panel is provided having a proximal edge attached to the base frame to move a distal edge of the panel between a retracted position and an extended position extending forward from the base frame so that the distal edge of the panel contacts a floor surface on which the base frame rests to resist a forward tipping of the base frame on the floor with a lower panel surface substantially abutting the upper surface of the floor and an upper panel surface substantially parallel to the floor.
It is thus a feature of at least one embodiment of the invention to provide a relatively low-profile panel for stabilizing the chair providing reduced interference with the feet of a user who is either entering or exiting the chair or the feet of a person who is assisting another person who is entering or exiting the chair.
In an alternative embodiment, the invention may provide a reclining chair having a base frame and a seat pan, a seat back, and leg rest mechanism supported by the base frame. The leg rest mechanism may provide a leg rest platform and include a pantograph linkage movable relative to the base frame between a retracted position and an extended position extending forward from the base frame to hold the leg rest platform in horizontal extension spaced away from the base frame in front of the base frame in the extended position and in vertical extension adjacent to the front of the base frame in the retracted position. A stilt may be attached to the leg rest mechanism to extend downward from the undersurface of the leg rest platform when the pantograph linkage is in the extended position to a point proximate to a floor supporting the base frame, the stilt adapted to resist a forward tipping of the base frame on the floor.
It is thus a feature of at least one embodiment of the invention to enlist the mechanism of the footrest to brace the chair against forward tipping.
These particular objects and advantages may apply to only some embodiments falling within the claims and thus do not define the scope of the invention.
Referring now to
The base 12 attaches to a recliner linkage 18 (shown in part) which in turn connects the base 12 to the remaining of the components of the chair including: a seat pan 20, a seat back 22, left and right arms 24a and 24b, a leg rest 26, and a calf rest 28. As is generally understood in the art, the seat pan 20 provides an upholstered upper surface for supporting a seated individual with the individual's back abutting an upholstered front surface of the seat back 22. As so seated, the individual's arms may rest on upper edges of the left and right arms 24a and 24b with the individual's calves and feet supported, respectively, on the calf rest 28 and leg rest 26.
Referring now also to
By activating a pendant control box 30, a seated user (not shown) can cause the chair 10 to move to a reclined position, shown in
Normally, as the chair 10 reclines, the center of gravity 40 moves forward but remains within the feet 14 in stability region 42. However, if the seated individual shifts forward attempting to exit the reclined chair over the calf rest 28 and 26, the center of gravity may move to center of gravity 40′ outside of the stability region 42 causing a tipping of the chair forward and possibly over with possible risk to the occupant.
These features of the reclining chair 10 discussed above are generally understood in the art, for example, as described in U.S. Pat. No. 8,459,732 here by incorporated in its entirety by reference.
Referring still to
The stabilizing arms 56 expand the stability region 42 to an augmented stability region 52 extending forward from the chair, for example, by at least 10 inches and typically more than 12 inches. When the chair 10 is in the upright position, the augmented stability region 52 is only slightly larger in area than stability region 42 as shown in
Notably in both the upright position and the reclined position of the chair 10, the distal rollers 46 are protected under other chair structures defined by the seat pan 20, to be retracted under a front surface of the chair 10 in the upright position, and to be protected beneath the upwardly extended calf rest 28 and leg rest 26 of the chair in the reclined position. This protection reduces tripping hazard from the distal rollers 46 to passersby or individuals assisting those in the chair.
Referring now to
The stabilizing arms 56 are connected to support wheels 60 that allow a low friction sliding motion of the stabilizing arms 56 along the forward-axis 50 as depicted between
A proximal end of the stabilizing arms 56, for example, at the position of a rearward one of the wheels 60, may connect by a wheel axle 62 to a traveler 64 that may be moved by means of a motor 73 along the forward-axis 50. This traveler 64 also communicates via linkage arms 66 with the recliner linkage 18 as is generally understood in the art. The linkage arms 66 may, for example, be equivalent to linkage arms 82 and 80 shown in above-cited U.S. Pat. No. 8,459,732 and may communicate with a structure similar to the recliner linkage 18 discussed in that patent.
Generally, the traveler 64 may be driven by a lead screw 70 extending along forward-axis 50 and turned by the motor 73 receiving power from a power cable 75 and a signal along signal line 79 from control box 30 (shown in
Referring now to
Referring now to
A second web 65 of the angle bracket 74 may extend upward and may have a slot 76 extending parallel to the forward-axis 50 in size to receive therein the wheels 60 to guide those wheels in a straight line parallel to the forward-axis 50. A left and right tandem plate 78a and 78b may be positioned on flanking sides of the second web 65 of the angle bracket 74 and may incorporate two rearward holes 81 receiving bolts 83 that provide axles for the wheels 60. The axles are positioned to space the wheels 60 laterally to provide good leverage for torque resistance to the arm 56 formed by these tandem plates 78. Nuts 85 may be attached to the bolts 83 as so installed passing through both of the tandem plates 78 to draw the flanking plates into close proximity to either side of the second web 65 to retain the wheels 60 within the slot 76 and to resist lateral torsion left to right on the stabilizing arms 56. To prevent friction between the plates 78 and the wheels 60, washers 69 may be placed between the plates and the wheels 60.
The distal rollers 46 may likewise be captured between distal ends of the tandem plates 78 and provided with an axle by a bolt 86 and corresponding nut 88 tightening the tandem plates 78 against the opposite sides of the distal rollers 46 spaced by washers 69 for free rotation of the distal rollers 46. These distal rollers 46 may be larger than the wheels 60 and sized so that they may extend downward into contact with the floor 16 despite the upward offset of the slot 76 by the intervening base 12 and angle bracket 74. Alternatively, as shown in
The use of spaced apart tandem plates 78 provides improved torsion resistance, and improved resistance to upward bending reducing the tendency of the chair to tip to its side.
Referring now to
The plates 92a and 92b may flank a third web 94 extending upwardly like web 65 and parallel to web 65 but displaced rightward therefrom. In this case, both the third web 94 and web 65 may be upwardly extending webs of a common C-channel 100 having a spanning base 102 that may be bolted to the base 12 by bolts and nuts 104. The rearwardly extending arm 90 may have internal wheels 60 (not visible in the figures) analogous to wheels 60 for arm 56 and fitting within a corresponding slot 76 through the third web 94 and similar to the slot 76 in the second web 65.
Opposed inner and vertical faces of plates 78b and 92b may support corresponding racks 106a and 106b whose teeth extend toward each other separated by a gap that is filled by a pinion gear 107. The pinion gear 107 may be supported for free rotation on a vertical shaft 108 attached to the base 102 of the C-channel 100 and extending vertically therefrom about which the pinion gear 107 rotates. It will be appreciated that movement of the arm 56 forward along axis 50 will cause a clockwise rotation of the pinion gear 107 in turn causing the rearwardly extending arm 90 to move rearwardly by an equal amount.
The pair of arms 56 and 90 as shown in
Referring now to
Referring now to
Referring now to
From each side of the panel 96, front and rear guide rollers 109a and 109b may extend leftwardly and rightwardly from the panel 96 to be received by corresponding front and rear slots 15a and 115b in the vertically extending sleeves 105a and 105b, respectively. The front slots 115a may angle downwardly so that the front edge of the panel 96 approaches the floor 16 at its full extension position to just contact the floor at that full extension position. The rear slot 115b may be substantially horizontal until its frontmost edge at which it may drop downwardly and hook rearwardly to a detent position 110. As shown in
The panel 96 may be retracted back under the chair 10 by pulling the panel 96 forward against the biasing spring 112 and guiding the rear roller 109a upward back into the horizontal upper portion of the rear slot 115b allowing full retraction of the panel 96. Other extraction and retention mechanisms are contemplated, and it will be understood from the above description that the panel 96 may also be attached to the recliner mechanism to extend automatically with movement of the recliner chair 10 between its reclined and upright positions.
Referring now to
When the leg rest 26 is in the retracted position, the stilt 120 swings rearwardly and horizontally to fit beneath the seat pan 20 by the action of the recliner linkage 18 while fixed relative to the leg rest 26. Referring also to
The use of the term chair should be understood broadly to include furniture that functions as a chair including, for example, couches, sectionals, and the like.
Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as “upper”, “lower”, “above”, and “below” refer to directions in the drawings to which reference is made. Terms such as “front”, “back”, “rear”, “left”, “right”, “bottom” and “side”, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms “first”, “second” and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.
When introducing elements or features of the present disclosure and the exemplary embodiments, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of such elements or features. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
It is specifically intended that the present invention not be limited to the embodiments and illustrations contained herein and the claims should be understood to include modified forms of those embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims. All of the publications described herein, including patents and non-patent publications, are hereby incorporated herein by reference in their entireties
To aid the Patent Office and any readers of any patent issued on this application in interpreting the claims appended hereto, applicants wish to note that they do not intend any of the appended claims or claim elements to invoke 35 U.S.C. 112(f) unless the words “means for” or “step for” are explicitly used in the particular claim.
This application claims the benefit of U.S. provisional application 62/985,543 filed Mar. 5, 2020, and hereby incorporated by reference.
Number | Date | Country | |
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62985543 | Mar 2020 | US |