BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
In the accompanying drawings which form a part of the specification and which are to be read in conjunction therewith, and in which like reference numerals are used to indicate like parts in the various views:
FIG. 1 is a diagrammatic perspective view of a seating unit;
FIG. 2A is a diagrammatic partial perspective view of the reclining back mechanism with a lever control with certain parts being removed or broken-away for clarity;
FIG. 2B is a view similar to FIG. 2A, but with a manual cup actuator;
FIG. 2C is a view similar to FIG. 2A, but with a manual D-handle actuator;
FIG. 3 is an enlarged partial side elevation view of the gas cylinder-release assembly of the actuator; and
FIG. 4 is a view similar to FIG. 2A with the back reclined.
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIG. 1, it can be seen that the typical reclining chair 1 has a seat cushion 2, a reclining back 3, and a base section 4. Base section 4 has a front 5, a back 6, and two sides 7. Base section 4 supports the seat cushion 2 between the two sides 7, and the reclining back 3 extends from the back 6 of the base section 4.
As shown in FIGS. 2A-2C, the mechanism 10 for adjusting the inclination of the reclining back 3, as selected by the user, broadly includes a forward transverse member 20, an actuator 30, a rearward transverse member 40, and a pair of arms 50. The mechanism 10 is disposed between two mirror image opposed side frame members 21, which support each of the two sides 7 of the reclining chair 1. As can be seen, and as further described below, aside from the arms 50, the mechanism 10 is disposed beneath the seat cushion 2.
Returning to FIG. 2A, the forward transverse member 20 is made from a generally rigid material, such as square steel tubing or square stock, and generally extends between the opposed side members 21. Member 20 has opposed ends that fixedly connect to a mounting bracket 22. Mounting bracket 22 includes multiple mounting hole locations 23 that allow the forward transverse member 20 to be attached at a selection of positions. This range of positions affects the spacing between the opposed side members 21 and provides for installation of the present mechanism 10 within a variety of base sections having different widths. An exemplary spacing of the mounting hole locations 23 will allow a particular forward transverse member 20 to assemble into a two-inch range of chair widths in one-half-inch increments. The multiple mounting hole locations 23 receive a fastener 24 that fixedly connects the forward transverse member 20 to the mounting bracket 22. One fastener 24 is shown in FIG. 2A, however, multiple fasteners 24 may be used. An exemplary configuration of the forward transverse member 20 connected to the mounting bracket 22 requires two fasteners 24. The connection by fastener 24 may be made by hex-bolts and hex-nuts, or any other suitable fasteners which are well known in the furniture manufacturing industry. The other leg of bracket 22 is connected to the respective side frame member 21.
The actuator 30 extends rearward from the forward transverse member 20 and is pivotably attached between the opposed ends of the forward transverse member 20 by a pivot assembly 25. An exemplary configuration of the pivot assembly is a C-bracket 26 fixedly connected to the forward transverse member 20. The C-bracket 26 receives a pin 27 through opposed holes, wherein the pin 27 is fixedly attached to the C-bracket 26. As shown in FIGS. 2A-2C, the preferred embodiment of the actuator 30 is a gas cylinder 33 that includes a rod end 32 and a head end 31. An exemplary embodiment of the gas cylinder 33 is a compressed gas spring cylinder. Compressed gas spring cylinders will hold in a rigid position whether compressed or extended. This type of gas cylinder 33 will extend upon releasing stored, compressed gas from within the cylinder. It can be seen that the rod end 32 is directed forward toward the front 5 of the base section 4. As best seen in FIG. 3, and as further described below, rod end 32 is coupled to assembly 25, allowing the release of rod end 32 to return reclining back 3 to an upright position.
The head end 31 of the gas cylinder 33 is pivotably connected to the rearward transverse member 40 by a pivot assembly 45. An exemplary configuration of the pivot assembly 45 is a C-bracket 46 fixedly connected to the rearward transverse member 40. The C-bracket 46 receives a pin 47 through opposed holes, wherein the pin 47 is fixedly attached to the C-bracket 46. It can be seen that the head 31 is directed rearward toward the back 6 of the base section 4. A bore through the head end 31 receives the pin 47 that allows the actuator to pivot rotationally about the axis of the pin 47.
The rearward transverse member 40 is made from a generally rigid material, such as square steel tubing or square stock, and generally extends between the opposed side members 21. Member 40 has opposed ends that fixedly connect to the arms 50. The arms 50 have a formed tab 52 that extends from a downward end 51. Formed tab 52 is set at an angle such that a bottom surface 59 of the formed tab 52 is aligned with a mounting surface 48 of the rearward transverse member 40. Formed tab 52 has multiple mounting hole locations 53 that allow the rearward transverse member 40 to be attached at a selection of positions. These multiple mounting hole locations 53 are consistent in number and spacing with the multiple mounting hole locations 23 of the mounting bracket 22. An exemplary spacing of the mounting hole locations 53 will allow a particular rearward transverse member 40 to assemble into a two-inch range of chair widths in one-half-inch increments. The multiple mounting hole locations 53 receive a fastener 54 that fixedly connects the rearward transverse member 40 to the formed tab 52 of the arm 50. One fastener 54 is shown in FIG. 2A, however, multiple fasteners 54 may be used. An exemplary configuration of the rearward transverse member 40 connected to the formed tab 52 requires two fasteners 54. The connection by fastener 54 may be made by hex-bolts and hex-nuts, or any other suitable fasteners which are well known in the furniture manufacturing industry.
The arms 50 have a downward end 51 and an upper end 58. Between the downward end 51 and the upper end 58, the arms 50 are pivotably coupled to the opposed side members 21 by a back pivot bracket 56. The back pivot bracket 56 is fixedly connected to the opposed side members 21 by mounting hardware 104. Additionally, the back pivot bracket 56 is pivotably connected to the arms 50 at pivot point 120 that provides an axis about which reclining back 3 is allowed to rotate. Arms 50 are formed from a sturdy material, such as stamped, formed steel. It should be understood that other suitable materials could also be used.
The upper end of the arms 58 includes one part of a knock-down fastener 57. The knock-down fastener 57 includes a male component that allows the arms 50 to mate with a complimentary female component 61 that is fixedly connected to the opposed side frames 60. The assembly of these components 57, 61 fixedly couples the arms 50 to the opposed side frames 60. The opposed side frames 60 form a part of the reclining back 3, and the arms are attached to the base section 4 at pivot point 120. Therefore, the components 57 and 61 allow for the disassembly of the reclining chair 1 by a two point disengagement. Exemplary configuration of the knock-down fastener 57 are any of the knock-down fasteners known within the art. These knock-down fasteners facilitate the rapid assembly and disassembly of the reclining back 3 from reclining chair 1 and provide for the option of shipping the base section 4 as a separate unit from the reclining back 3.
In use, a user of chair 1 can recline the reclining back 3 by activating a release valve 90 (FIG. 3) provided with actuator 30, and pressing rearwardly on the back. As the user exerts this rearward force, the reclining back 3 pivots about the pivot point 120. This pivoting motion is carried through the downward ends 51 of arms 50. This, in turn, exerts a forward force on member 40 and acts to compress rod 32 of actuator 30. To adjust the reclining back 3 forward, the release valve 90 of actuator 30 is activated allowing its predisposed extension force to return the reclining back 3 to the fully upright position.
The release valve 90 is operated by a release mechanism. As shown in FIG. 2A, one configuration of the release mechanism uses a manually actuated lever 80. Lever 80 has a handle that extends above seat cushion 2 and a mounting section below seat cushion 2. The mounting section is used to pivotably attach lever 80 to side member 21. To achieve this coupling, a pivot bracket 81 is provided. Bracket 81 is fixedly coupled to side member 21, such as by bolts, screws, or other attachment methods. The pivot point of lever 80 to bracket 81 is shown at pivot point 122 in FIG. 2A. Bracket 81 has a section 124 extending perpendicularly to side member 21. Section 124 serves as a connecting anchor for a spring 82. The opposite end of spring 82 is connected with the mounting section of lever 80 below pivot point 122. Spring 82 serves to return lever 80 to a forward position. Section 124 also serves as a mounting point for one end of a cable 88. Specifically, cable 88 has an external end 83 extending from a conduit 84. The cable is allowed to move axially within the conduit as is known to those of skill in the art. The external end 83 is coupled to the mounting section of lever 80 below the pivot point 122. The end of conduit 84 adjacent section 124 is coupled to section 124, such that the conduit is fixed and cannot move.
A length of cable 88 is provided to extend cable 88 to the release valve 90. Cable 88 may be held in place in a desired location through various attachment mechanisms or grommets. The end of conduit 84 adjacent the release valve 90 has a mounting sleeve 85 sized to accommodate a snap-in attachment to a release mechanism, as further described below. Similarly, the cable 88 has an exposed external end 86 that is provided to apply force against the release lever 89, which in turn transfers force to the release valve 90 when activated by the release mechanism.
Turning to FIG. 3, an enlarged view of the release mechanism at the end of rod 32 is shown. A cable mounting bracket is coupled to the end of rod 32. Bracket 87 has a slot 126 (FIGS. 2A-2C) shaped and sized to facilitate a snap fit with mounting sleeve 85. Bracket 87 is fixedly attached to a yoke 128. Yoke 128 is generally U-shaped with two outwardly extending legs. Each of these legs has a hole to accommodate pin 27. A lever 89 is positioned between the legs of yoke 128 and is pivotably connected between the legs with a pin 91. Each of the legs of yoke 128 has a hole to accommodate pin 91. The lever 89 pivots about pin 91 and is held in place with the external end 86 of cable 88. Yoke 128 is also coupled to a C-bracket 26 through pin 27. Lever 89 is formed with a slot 130, which facilitates connection with cable 88. More specifically, the external exposed end of cable 88 is placed through slot 130, and the end 86 abuts lever 89. As seen in FIG. 3, the release valve 90 is positioned between the legs of yoke 128, and directly behind lever 89.
In use, a user of chair 1 may pull lever 80 to recline or return the reclining back 3 to an upright position. Pulling lever 80 rotates the lever about point 122, which engages end 83 of cable 88 to pull the cable itself through conduit 84. This in turn pulls the end 86 against lever 89, and rotates lever 89 about pin 91. As lever 89 rotates, it contacts release valve 90, releasing rod 32. As the rod 32 is released, the actuator 30 exerts force on member 40 through arms 50 to reclining back 3 to return the back to an upright position.
As shown in FIG. 2B, a second configuration of the release mechanism is shown as a manual cup actuator 100. Similar to the previous configuration, the manual cup actuator 100 operates the release valve 90 whenever a lever 101 is pulled by the user. The lever 101 is connected to the external end 83 of cable 88 and is pivotably connected to the cup 102. The cup 102 is fixedly coupled to the end of conduit 84 adjacent manual cup actuator 100 allowing the cable of cable 88 to pull axially through the conduit 84. The manual cup actuator 100 can be mounted on any surface of the reclining chair 1.
As shown in FIG. 2C, a third configuration of the release mechanism is shown as a manual D-handle actuator 110. The manual D-handle actuator 110 operates the release valve 90 whenever the D-handle 111 is pulled by the user. D-handle 111 is connected to the external end 83 of cable 88. A D-handle bracket 112 is fixedly coupled to the end of conduit 84 adjacent manual D-handle actuator 110 allowing the cable of cable 88 to pull axially through the conduit 84. Similar to the manual cup actuator 100, the manual D-handle actuator 110 can be mounted on any surface of the reclining chair 1.
Although three different configurations of the release mechanism have been shown, it should be understood that other release mechanisms could be used, and that the invention is not limited to those release mechanism shown and described.
As previously stated, a component of the actuator 30 is the gas cylinder 33. The gas cylinder 33 biases the reclining back 3 to the upright position as seen in FIGS. 2A-2C. The seat occupant reclines the chair by activating the release valve and exerting force on the reclining back 3. The release valve 90 may be triggered by the user with either configuration of the release mechanism to release the rigid position of the gas cylinder 33. Upon actuating the release mechanism, the external end 83 of cable 88 is pulled outward through the end of the external conduit 84. At the same time, the internal cable end 86 is proportionately pulled toward the mounting sleeve end 85 of conduit 84. This action pivots the release lever 89 about the pin 91 and creates a force on the release valve 90. As the reclining back 3 is biased rearward, the arms 50 pivot about the back pivot bracket 56. Additionally, this action rotates the rearward transverse member 40 toward the forward transverse member 20 thereby compressing the gas cylinder 33. Thus, as force is exerted upon the reclining back 3, the gas cylinder 33 bias must be overcome. When the reclining back 3 is forced into a desirable reclined position, see FIG. 4, the user discontinues actuating the release mechanism such that the release valve 90 deactivates, fixing the gas cylinder 33 in position. Fixing the gas cylinder 33 in position arrests the inclination at a specific rearward bias position.
Then, the release valve 90 may be triggered by the user with either configuration of the release mechanism to return the reclining back 3 to a fully upright bias. The release mechanism triggers the release valve 90 to release pressure from the head end 31 and allows the reclining back 3 to return from the specific rearward bias position to a fully upright bias.
Persons familiar with the field of the invention will realize that it may be practiced by various devices which are different from the specific illustrated embodiment. Therefore, it is emphasized that the invention is not limited only to this embodiment but is embracing of a wide variety of mechanisms which fall within the spirit of the following claims.
Patent Application
20070278837
