The present invention relates generally to seating units, and more particularly to reclining seating units.
Recliner chairs and other reclining seating units have proven to be popular with consumers. These seating units typically move from an upright position, in which the backrest is generally upright, to one or more reclined positions, in which the backrest pivots to be less upright. The movement of the seating unit between the upright and reclined positions is typically controlled by a pair of matching reclining mechanisms that are attached to the seat, backrest and base of the chair.
Also, for many years, rocking chairs have been popular furniture pieces in the home. The repetitive rocking motion of the chair can be quite relaxing and comforting to a seated occupant. In addition, the appearance of the rocking chair can allow it to be used with a variety of furniture styles, particularly traditional styles with a heavy emphasis on visible wood.
One particularly popular chair is the so-called “rocker-recliner,” which can, when in the upright position, rock with a forward and rearward motion similar to that of a traditional rocking chair. A typical rocker recliner, one of which is illustrated in U.S. Pat. No. 4,519,647 to Rogers, includes an arcuate rocker cam that is attached with the lower portion of each mechanism, with the lower convex surface of the rocker cam contacting a level bearing surface of the base. Also, a spring assembly is mounted to the base of the chair and to each rocker cam. Each spring assembly includes two quite stiff, vertically-oriented helical springs attached to mounting brackets that are in turn fixed to the base and to the rocker cam. When the chair is in its upright position and is unoccupied, the seat, backrest and reclining mechanisms reside above the base, the rocker springs are deflected only along their longitudinal axes, and the rocker cams rest on a level portion of the base. When an occupant sits on the chair and applies a forwardly- or rearwardly-directed force to the seat or backrest, the seat and backrest move relative to the base. The path of movement is defined by the convex shape of the rocker cams as they rock on the level bearing surface of the base, with the result that the seat and backrest simulate the rocking motion of a rocking chair. During the rocking movement, the rocker springs deflect such that their top portions bend away from their longitudinal axes as the chair rocks forward and back. The deflection in the springs urges the springs (and, in turn, the seat and backrest) to return to their original positions as the chair returns to and through the upright position. In this manner, the chair is capable of providing a controlled rocking motion when in the upright position. Another rocking mechanism is shown in U.S. Pat. No. 8,911,009 to Hoffman et al., which utilizes two pivoting members biased by a spring to provide a rocking motion.
In recent years, furniture designers have looked for alternatives to rocking chairs that can provide a similarly relaxing repetitive motion. One alternative has been the gliding chair, or “glider”, which includes components that enable the seat portion of the chair to “glide” forwardly and rearwardly relative to its base to mimic generally the rocking motion of a rocking chair. Often the gliding structure comprises a set of swing links (usually two at the front of the chair, and two at the rear) that are pivotally attached at their upper ends to the base and extend downwardly therefrom to attach to a mounting structure, such as a bracket, that is attached to the seat. In this configuration, the seat is suspended from the base and is free to swing forwardly and rearwardly in a double pendulum-type motion in response to a forwardly or rearwardly-directed force applied by a seated occupant. The gliding path of the chair is controlled by the configuration and mounting of the swing links. These chairs can be constructed to resemble traditional rocking chairs on appearance and thus are quite popular. One example of such a glider is illustrated and described in U.S. Pat. No. 5,280,996 to Trent. Another exemplary glider is shown in U.S. Pat. No. 9,603,452 to Murphy et al.
Given the popularity of these different types of chairs, it may be desirable to provide alternative configurations.
As a first aspect, embodiments of the invention are directed to a reciprocating seating unit. The seating unit comprises: a base configured to rest on an underlying surface; a frame comprising a generally horizontal seat and opposed arms on opposite sides of the seat; a backrest; a reciprocating unit attached to the base, the reciprocating unit configured to permit reciprocating longitudinal movement of the frame and backrest relative to the base; and a reclining mechanism attached to the reciprocating unit, the frame and the backrest. The reclining mechanism comprises a plurality of pivotally interconnected links and is configured to move the backrest between an upright position, in which the backrest takes a first backrest angle relative to the underlying surface and the frame is positioned relative to the base in a first location, and a reclining position, in which the backrest takes a second backrest angle relative to the underlying surface that is shallower than the first backrest angle, and the frame is positioned relative to the base in a second location that is at least 3 inches in front of the first location.
As a second aspect, embodiments of the invention are directed to a seating unit as described above, wherein the reciprocating unit is a gliding unit.
As a third aspect, embodiments of the invention are directed to a seating unit as described above, wherein the reciprocating unit is a rocking unit.
The present invention now is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Like members refer to like elements throughout. In the figures, the thickness of certain lines, layers, components, elements or features may be exaggerated for clarity. Broken lines illustrate optional features or operations unless specified otherwise.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. As used herein, phrases such as “between X and Y” and “between about X and Y” should be interpreted to include X and Y. As used herein, phrases such as “between about X and Y” mean “between about X and about Y.” As used herein, phrases such as “from about X to Y” mean “from about X to about Y.”
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. Well-known functions or constructions may not be described in detail for brevity and/or clarity.
It will be understood that when an element is referred to as being “on”. “attached” to “connected” to, “coupled” with, “contacting”, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being, for example. “directly on”, “directly attached” to. “directly connected” to. “directly coupled” with or “directly contacting” another element, there are no intervening elements present. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
This invention is directed to seating units that have a stationary base, a seat portion, and a backrest. As used herein, the terms “forward”. “forwardly”, and “front” and derivatives thereof refer to the direction defined by a vector extending from the backrest toward the seat parallel to the underlying surface. Conversely, the terms “rearward”. “rearwardly”, and derivatives thereof refer to the direction directly opposite the forward direction, the rearward direction is defined by a vector that extends from the seat toward the backrest parallel to the underlying surface. The terms “lateral,” “laterally”, and derivatives thereof refer to the direction parallel with the floor, perpendicular to the forward and rearward directions, and extending away from a plane bisecting the seating units between their armrests. The terms “medial.” “inward.” “inboard,” and derivatives thereof refer to the direction that is the converse of the lateral direction. i.e., the direction parallel with the floor, perpendicular to the forward direction, and extending from the periphery of the seating units toward the aforementioned bisecting plane.
The seating units illustrated and described herein comprise a plurality of pivotally interconnected links. Those skilled in this art will appreciate that the pivots between links can take a variety of configurations, such as pivot pins, rivets, bolt and nut combinations, and the like, any of which would be suitable for use with the present invention. Also, the shapes of the links may vary as desired, as may the locations of certain of the pivots. Moreover, in some instances combinations of pivot points may be replaced by equivalent structures, such as “slider-crank” configurations, like those described in B. Paul, Kinematics and Dynamics of Planar Machinery 4-21 (1979).
Referring now to the drawings, a chair, designated broadly at 10, is illustrated in
Referring to
Referring still to
A spring unit 268 includes a helical spring 270 and a spring rod 272. The spring rod 272, which passes through the coils of the spring 270, is mounted at one end to a cap 275, which is threaded onto the spring rod 272, and at its other end to the spring base 278 at a pivot 274.
Notably, the rocker assembly 262 is relatively short in height, which can enable it to be used with multiple chair styles. In some embodiments, the height of the rocker assembly 262, measured from its lowermost portion (in this case the lower end of the end cap 275) to its uppermost portion (in this instance the uppermost end of the mounting bracket 264) is between about 4 and 8 inches.
The seat 22 and the arms 25 (i.e., the frame 23) and the backrest 28 are attached to the rocker assembly 262 via a pair of reclining mechanisms 40. The reclining mechanisms 40 mount the backrest 28 to the frame 23 and move the backrest 28 between an upright position (
Referring now to
Referring to
To move the backrest 28 from the upright position of
The chair 10 is also free to rock in any of the positions of the backrest 28 relative to the frame 23. As can be seen in
As the occupant rocks the chair 10 rearwardly (
The foregoing demonstrates that the chair 10 provides flexibility to the occupant; he can recline the backrest 28, allow the backrest 28 to remain upright, or partially recline the backrest 28 to a position between the upright and reclined positions. In any of these positions, the occupant is free to rock while occupying the chair 10. Because the seat 22 moves forwardly relative to the arm frame 25 when the backrest 28 reclines, the center of gravity of the chair 10 and the occupant move forward relative to the base 12, such that the chair 10 resists tipping over backward when the backrest 28 is reclined with an occupant present, even when the backrest 28 is fully reclined. In some embodiments, the seat 22 (and, in turn, the entire frame 23) moves forwardly relative to the base 12 at least about 3 inches, and in some embodiments between about 3 and 5 inches, when moving from the upright position to the reclined position. The forward movement of the seat 22 (and the resultant shifting of the center of gravity of the chair 10) can enable different styles of bases to be used (e.g., sleeker, modern bases with smaller “footprints” that some modern consumers prefer).
In addition, the position of the pivot 280 between the rocking link 276 and the mounting bracket 264 (i.e., considerably forward of the spindle 256 of the swivel unit 253) can provide a somewhat different, and in many cases more pleasant, rocking motion to the chair 10. In a conventional rocker-recliner that employs cams that rock relative to the floor and springs that control/dampen the rocking motion, the pivot point for rocking motion of the chair is much farther from the front of the chair, which results in a rocking motion that lowers the rear of the seat as the occupant rocks rearwardly and lowers the front of the seat as the occupant rocks forwardly. This type of motion can be somewhat uncomfortable if the occupant has his feet on the floor, and in some instances the occupant can experience the uncomfortable feeling of being “flung” forwardly. In contrast, the motion of the chair 10 is primarily limited to the rear portion of the seat 22 lowering and rising during the rocking motion, because the pivot 280 is positioned relatively near the front of the seat 22 (typically between about 8 and 12 inches), the forward portion of the seat drops very little, if at all, during the rocking motion, and considerably less than the rearmost portion of the seat 22. Consequently, the motion can be more comfortable for an occupant who is sitting with his feet on the floor, and there is little to no sensation of being “flung” forwardly. In this sense, the “rocking” motion is somewhat like that provided by an office chair.
It should also be noted that the dampening influence of the spring unit 268 can be adjusted. Because the end cap 275 is threaded on the rod 272, rotation of the end cap 275 relative to the rod 272 moves the position of the end cap 275 relative to the spring base 278, thereby adjusting the degree of compression in the spring 270. As such, dampening effect of the spring unit 268 on the rocking motion of the chair 10 can be increased by tightening the end cap 275 and decreased by loosening the end cap 275.
Further, the inclusion of the intermediate swing link 48 and/or the intermediate control link 62 can improve performance. It was discovered that, in view of tolerances often used in reclining mechanism links, without the intermediate swing link 48 and the intermediate control link 62, the chair 10 tended to have a somewhat choppy path when rocking. By including the intermediate swing link 48, and doing so with a very slightly shorter distance between the holes for the pivots 49, 76 compared to the distance between the holes for the pivots 47, 69 and the pivots 51, 73, the intermediate swing link 48 tends to maintain the reclining mechanism 30 in a tight configuration that does not experience the somewhat choppy path described above. Similarly, the inclusion of the intermediate control link 62 with holes for the pivots 63, 71 that are very slightly closer together than the holes for the pivots 61, 69 and the pivots 65, 73 can have a similar “lightening” effect.
Referring now to
Referring to
In this configuration, the foundation link 342 (and in turn the reclining mechanisms 340, the frame 323, and the backrest 328) are free to glide along the path defined by the front and rear glide links 464, 468 as they are suspended from the glide base plate 462. The glide path is limited in the forward direction by a stop pin 480 mounted on the glide base plate 462 that engages the front edge of the rear glide link 468 (see
Like the actuating unit 30, the actuating unit 330 includes a motor 331, a sleeve 332 attached to the motor 331 and extending forwardly therefrom, and a rod 333 that retracts within and extends from the sleeve 332 (see
To move the chair from the upright position (
Also, as discussed above in connection with the chair 10, significant forward movement of the frame 323 relative to the base 312 in moving to the reclined position (again, the frame 323 may move between about 3 and 5 inches forwardly relative to the base 312) moves the center of gravity of the chair 310 (and the occupant when the chair 310 is occupied) forward. As such, the chair 310 is configured to avoid tipping, even in the reclined position when the occupant is gliding.
Those of skill in this art will appreciate that, although the rocking unit 262 and gliding unit 460 are shown herein, other types of mechanisms that provide a fore-and-aft reciprocating movement may also be employed.
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as recited in the claims. The invention is defined by the following claims, with equivalents of the claims to be included therein.
The present application claims priority from and the benefit of U.S. Provisional Patent Application No. 63/212,277, filed Jun. 18, 2021, the disclosure of which is hereby incorporated herein by reference in full.
Number | Date | Country | |
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63212277 | Jun 2021 | US |