Cartons including handles and having top panels that open to provide access to the products in the cartons are described herein, and in particular, cartons reclosable after initial opening by interlocking the top panels.
Consumer products, and more particularly, children's snacks, can be packaged in cartons with handles that permit the children to carry such cartons by holding the handles. In some cartons, the handles are made of string. In other cartons, the handles can be integral to the top of the carton. Top panels of the carton may be fixedly attached to each other to prevent the handles from being inadvertently ripped off the top of the carton, the cartons may be openable via their side panels. For small children, opening the carton using a side panel instead of opening at the top where the handle is located may be complicated and/or counterintuitive.
Cartons that overcome the above-referenced disadvantages are needed.
The cartons described herein include an integrated handle and a locking tab that permits reclosure of the carton after initial opening in such a way that the carton remains securely reclosed and remains reclosed while a user carries the carton by holding the handle.
In one form, a carton for storing products therein includes top, bottom, and side panels defining an interior configured to store products therein and an access opening configured to permit the products to be removed from the carton when the carton is in an open configuration. The top panels include a first top panel hingedly attached to one of the side panels and a second top panel hingedly connected to another of the side panels and being removably attached to and overlaying a portion of the first top panel such that the access opening of the carton is obstructed by the first and second top panels when the carton is in a closed configuration. The second top panel includes a handle at least partially defining an opening and a closure tab extending into the opening when coplanar with the handle. The closure tab includes at least one locking projection extending therefrom, and the first top panel includes a slot configured to receive the at least one locking projection of the closure tab.
The side panels may include: a front panel hingedly connected to the bottom panel and a rear panel hingedly connected to the bottom panel; first and second major outer side panels each being hingedly connected to the rear panel; and third and fourth major outer side panels each being hingedly connected to the front panel and overlaying the first and second major outer side panels when the carton is in the closed configuration.
The bottom panel may include first and second minor bottom side panels hingedly connected to the bottom panel, and when the carton is in the closed configuration, the first minor bottom side panel may extend along portions of the first and third major outer side panels, and the second minor bottom side panel may extend along portions of the second and fourth major outer side panels.
The first top panel may include first and second minor top side panels hingedly connected to the first top panel, and when the carton is in the closed configuration, the first and second top side panels may pass through the access opening into the interior, the third minor top side panel may extend along portions of the first and third major outer side panels, and the fourth minor top panel may extend along portions of the second and fourth major outer side panels.
The first top panel may include at least one adhesive area configured to permit detachable attachment of the first and second top panels when the first and second top panels abut. The at least one adhesive area may be at least partially surrounded by a line of weakness configured to facilitate detachment of the at least one adhesive area from the first top panel when the second top panel is moved away from the first top panel.
In one form, the handle has a first position, where the handle is adjacent the second top panel, and a second position, where the handle is upstanding relative to both the first and second top panels when in the closed configuration. The handle may be hingedly connected to the second top panel along at least one hinge line configured to permit movement of the handle from the first position to the second position.
The side panels of the carton may include a front panel and a rear panel opposite the rear panel, and the first and second top panels may be hingedly connected to front and rear panels, respectively, and configured to pivot about their respective hinge lines from the closed configuration to an open configuration to unobstruct the access opening and permit access to the products in the interior.
In one form, the closure tab is hingedly connected to the second top panel and is permitted to pivot relative to the second top panel about a hinge.
In the closed configuration of the carton, the first and second top panels may be attached to each other by at least one adhesive area and the locking tab may overlay the slot of the first top panel without being inserted into the slow of the first top panel.
The carton may include a reclosed configuration after initial opening of the carton, where, in the reclosed configuration, the first and second top panels are interlocked by the locking tab of the second top panel being received in the slot of the first top panel and without being attached to each other by at least one adhesive area.
In one form, the slot in the first top panel has a perimeter with a linear portion and an arcuate portion. The slot may include two slits at opposite ends of the slot and extending away from intersections of the linear and arcuate portions of the slot. The at least one locking projection may include a first locking projection and a second locking projection. A maximum length of the slot as measured from an end point of a first of the linear slits to an end point of a second of the linear slits may be less than a maximum length of the closure tab as measured from an apex of the first locking projection to an apex of the second locking projection.
In one approach, a method of opening the carton includes moving the second top panel in a direction away from the first top panel to an intermediate open position to unobstruct the first top panel; and moving the first top panel in a direction away from the second top panel to unobstruct the access opening and permit access to the products in the interior of the carton.
By one approach, the moving of the second top panel in a direction away from the first top panel to an intermediate open position to unobstruct the first top panel may include pulling the handle in the direction away from the first top panel. In another approach, the moving of the second top panel in a direction away from the first top panel to an intermediate open position to unobstruct the first top panel may include detaching the second top panel from the first top panel along at least one adhesive area.
The moving of the second top panel in a direction away from the first top panel to an intermediate open position to unobstruct the first top panel may include raising the handle from a first position, where the handle is in one plane with the second top panel to a second position, where the handle is perpendicular to the second top panel.
The moving of the second top panel in a direction away from the first top panel to an intermediate open position to unobstruct the first top panel may include moving the closure tab away from the slot in the first top panel.
The cartons described herein may optionally be formed from a single blank and include an integrated handle for carrying the carton along with a locking tab that permits reclosure of the carton after the carton is initially opened. An exemplary carton 10 is shown in
The carton 10 includes an interior 12 configured to contain products 90, for example, cookies or crackers, which may be packaged together in a sealed (transparent or non-transparent) package 92 as shown in
As shown in
As can be seen in
While the carton 10 has been illustrated in the accompanying Figures as including minor top and bottom side panels 32, 34, 36, and 38, it will be appreciated that the minor top and bottom side panels 32, 34, 36, and 38 are optional and the carton 10 may be assembled from a carton blank not having panels equivalent to the panels 32, 34, 36, and 38 to a closed configuration shown in
With the carton 10 being in the closed configuration shown in
When the carton 10 is in the closed configuration of
When the carton 10 is in the closed configuration of
The major outer side panel 26 overlies a portion of the major outer side panel 30. One or more portions of an interior-facing surface of the major outer side panel 26 are non-detachably attached to one or more corresponding portions of an exterior-facing surface of the major outer side panel 30 by means of a suitable adhesive to provide for a secure attachment of the major outer side panels 26 and 30 to each other as shown in
It will be appreciated that instead of having two top panels 20 and 22, the carton 10 may optionally include only one top panel that may be movable to obstruct and unobstruct the access opening 14 of the carton 10. When the carton 10 is in the closed configuration of
As used herein, “detachable” means an attachment that is meant to be detached during normal use of the carton 10. For example, the exterior-facing surface of the first top panel 20 may include adhesive portions 62 and 64 detachably attached to opposing complementary non-adhesive portions 66 and 68 of the interior-facing surface of the second top panel 22. Alternatively, each of portions 62, 64, 66, and 68 in
In one optional form, the adhesive areas 62 and 64 on the first top panel 20 may be surrounded by lines of weakness 70 and 72 that would permit the adhesive areas 62 and 64 to be separated from adjacent portions of the first top panel 20 along their respective lines of weakness 70 and 72 during movement of the second top panel 22 in a direction away from the first top panel 20 as the carton 10 is being opened by a consumer.
The lines of weakness 70 and 72 may be perforations or score lines, which can be formed by laser ablation, die-cutting, micro-abrasion, or the like. While the adhesive areas 62 and 64 and the optional lines of weakness 70 and 72 are illustrated as being on the first top panel 20 only, it will be appreciated that areas 66 and 68 of the second top panel 22 also may include adhesive material and the areas 66 and 68 of the second top panel 22 also may be surrounded by lines of weakness. For a multi ply material, the lines of weakness 70 and 72 can extend into or through an outer ply to facilitate delamination of the plies during opening.
The second top panel 22 includes an integrally formed handle 40 as shown in
As seen in
As seen, for example, in
The closure tab 44 may include one or more portions shaped in the form of a locking projection extending from the closure tab 44 to facilitate a secure interlock between the first and second top panels 20 and 22 of the carton 10. For example, the closure tab 44 may be shaped to advantageously include opposed locking projections 46 and 48 as shown, for example in
The opening 50 in the first top panel 20 has a perimeter with a linear portion 52 and an arcuate portion 54. Linear slits 56 and 58 extend away from respective intersections of the linear and arcuate portions 52 and 54 of the opening 50, as shown, for example, in
When the carton 10 is in a closed (i.e., unopened configuration) of
The attachment of the first and second top panels 20 and 22 to each other via the adhesive areas 62 and 64 restricts the second top panel 22 from inadvertently detaching from the first top panel 22 and opening during transportation of the carton 10 to a retail location or during carrying of the carton 10 by a user while holding the handle 40. As discussed above, when the carton 10 is in the closed (unopened) configuration, the closure tab 44 may be not inserted into the opening 50 of the first top panel 20, but positioned to overlay the opening 50, as shown in
The closed configuration of the carton 10 in
Conversely, to facilitate the carrying of the carton 10 by a consumer when in use, the handle 40 may be moved to a deployed (or vertical) position, where the handle 40 is positioned substantially perpendicularly to the first and second top panels 20 and 22 and to the closure tab 44, and the user is permitted to insert the user's fingers through the opening 42 and to grasp the handle 40 for carrying the carton 10.
The carton 10 may be opened by a user either when the carton 10 is in the closed position with the handle 40 being in the stored position as shown in
During the opening of the carton 10, as the second top panel 22 is being urged in a direction shown by the arrows in
In the exemplary position shown in
As the second top panel 22 is moved away from the first top panel 22 from the position shown in
The adhesive areas 62 and 64 thus provide a freshness seal and/or tamper-evident feature for the carton 10 such that the absence of adhesion areas 62 and 64, or the presence of non-adhesive materials on the adhesive areas 62 and 64 would visually indicate to a consumer that the carton 10 has been previously opened or tampered with. In addition, since a user would feel some resistance during the detachment of the second top panel 22 from the first top panel 22 along the adhesive areas 62 and 64, the adhesive areas 62 and 64 can provide a tactile and potentially audible response to the user during an initial opening of the carton 10.
With the carton 10 being in the first intermediate position shown in
For example, the second top panel 22 may be moved about the hinge provided by the fold line 25 from the initial position shown in
With the carton 10 being in the first intermediate position shown in
With the carton 10 being in the fully open position shown in
After a user opens the carton 10 for the first time as described above, if the user consumes only a portion of the products 90 and desires to reclose the carton 10 to safely retain the remaining products 90 in the carton 10, the carton 10 may be securely reclosed using the closure tab 44 as described below. In particular, to reclose the carton 10 from the fully open position of
In order to interlock the first and second top panels 20 and 22 and reclose the carton 10, the consumer may apply a force (e.g., by pushing with a finger) to the closure tab 44 as shown in
The arcuate portion 54 of the opening 50 advantageously permits the closure tab 44 to be deformed enough to permit the locking projections 46 and 48 of the closure tab to be inserted into the slits 56 and 58 of the receiving opening 50 and can act to limit or otherwise control formation.
It will be appreciated that instead of being partially linear and partially arcuate, the receiving opening 50 may lack the arcuate portion 54 and may have an entirely linear perimeter. In addition, it will be appreciated that while the presence of the slits 56 and 58 may facilitate the insertion of the locking projections 46 and 48 of the closure tab 44 into the receiving opening 50, the slits 56 and 58 are optional and the closure tab 44 may be inserted into the receiving opening 50 even if the slits 56 and 58 were absent.
An exemplary method of manufacturing the carton 10 is described with reference
The exemplary blank 100 illustrated in
As discussed in more detail below, with the carton blank 100 positioned as shown in
With reference to
The blank 100 further includes panels 116 and 118, which form the front and rear panels 16 and 18, respectively, of the assembled carton 10. The panel 116 is hingedly connected to the panel 114 along a fold line 127 and is movable relative to the panel 114, for example, during assembly of the carton 10 from the blank 100, by pivoting about the fold line 127, which may be pre-formed, or formed as a result of the pivoting of the panel 116. Similarly, the panel 118 is hingedly connected to the panel 114 along a fold line 129 and is movable relative to the panel 114, for example, during assembly of the carton 10 from the blank 100, by pivoting about the fold line 129, which may be pre-formed, or formed as a result of the pivoting of the panel 118.
In the embodiment shown in
The panel 118 of the carton blank 100 includes a side flap or panel 128 hingedly connected to the panel 118 along the fold line 121b and a flap or panel 130 hingedly connected to the panel 118 along the fold line 123b. The panels 128 and 130 are movable relative to the panel 118, for example, during assembly of the carton 10 from the blank 100, by pivoting about the fold lines 121b and 123b, respectively, which may be pre-formed, or formed as a result of the pivoting of the panels 128 and 130. In the exemplary illustrated form, the panel 128 forms the major outer side panel 28 and the panel 130 forms the major outer side panel 30 of the assembled carton 10.
The carton blank 100 further includes a panel 120 that forms the first top panel 20 of the assembled carton 10, and a panel 122 that forms the second top panel 22 of the assembled carton 10. The panel 120 is hingedly connected to the panel 116 along a fold line 131 and is movable relative to the panel 116, for example, during assembly of the carton 10 from the blank 100, by pivoting about the fold line 131, which may be pre-formed, or formed as a result of the pivoting of the panel 120.
In the embodiment shown in
The carton blank 100 further includes a panel 122 that forms the second top panel 22 of the assembled carton 10. The panel 122 is hingedly connected to the panel 118 along a fold line 125 and is movable relative to the panel 118, for example, during assembly of the carton 10 from the blank 100, by pivoting about the fold line 125, which may be pre-formed, or formed as a result of the pivoting of the panel 122.
The carton blank 100 further includes a handle-shaped portion 140 that forms the handle 40 of the assembled carton 10. The handle-shaped portion 140 of the blank 100 is hingedly connected to the panel 122 about crease lines or fold lines 141 and 143, which may be pre-formed, or formed as a result of the pivoting of the handle-shaped portion 140. The handle-shaped portion 140 may pivotally move relative to the panel 122 about the fold lines 141 and 143, for example, when the handle 40 of the assembled carton 10 is moved from the stored position to the deployed position and from the deployed position back to the stored position. The handle-shaped portion 140 extends along and partially surrounds a cutout or opening 142 in the blank 100 that is sized and shaped to receive fingers of a user and/or a portion of the user's hand such that the user may grasp the handle 40 and carry the carton 10 while holding the handle 40.
The carton blank 100 also includes a closure tab-shaped portion 144 extending from the panel 122 into the opening 142 as shown in
As can be seen in
The opening 150 is sized and positioned on the carton blank 100 such that, when the closure tab-shaped portion 144 passes through the receiving opening 150 as when the assembled carton 10 is reclosed, the projection 146 passes through the slit 156 while the projection 148 passes through the slit 158. The closure tab-shaped portion 144 may pass through the opening 150 and the slits 156 and 158 without any portion of the tab-shaped portion 144 deforming, or with a portion the closure tab-portion 144 slightly deforming to permit the locking projections 146 and 148 to fit through the slits 156 and 158, respectively.
In one exemplary form shown in
The length of the slot 150 from the first to the second intersections of the linear and arcuate portions 152 and 154 may be about 1.378 inches (about 35 mm), the maximum width of the slot 150 as measured from the linear portion 152 to an apex of the arcuate portion 154 may be about 0.185 inches (about 4.7 mm), the maximum length of the slot 150 as measured from the endpoint of the slit 156 to the endpoint of the slit 158 may be about 1.693 inches (about 43 mm), the length of each slit 156 and 158 may be about 0.157 inches (about 4 mm), and the arcuate portion 154 of the closure-tab shaped portion 144 may have a radius of curvature of about 1.823 inches (about 46 mm) and. The maximum length of the closure tab-shaped portion 144 may be about 1.693 inches (about 43 mm) and the maximum width of the closure tab-shaped portion 144 as measured from the fold line 133 to an apex of the closure tab-shaped portion 144 may be about 0.394 inches (about 10 mm), and the arcuate portion of the closure tab shaped portion 144 may have a radius of curvature of about 2.5 inches (about 63.5 mm). The closure tab-shaped portion 144 and the slot 150 may be shaped such that a ratio of the maximum width of the closure tab-shaped portion 144 to the maximum width of the slot 150 may be from about 2:1 to about 2.5:1. The maximum length of the closure tab-shaped portion 144 may be identical to the maximum length of the slot 150 or may be 0.039 to 0.078 inches (1 to 2 mm) greater than the maximum length of the slot 150.
The cutout portion 142 may have a length of about 2.688 inches (about 68 mm) and a width of about 0.563 inches (14 mm). The handle-shaped portion 140 may have a width of about 0.375 inches (about 9.5 mm) and a maximum height as measured from either of the fold lines 141 and 143 (about which the handle-shaped portion 140 pivots) to an upper edge of the handle-shaped portion 140 of about 0.938 inches (about 24 mm). While specific dimensions of the blank 100 and the assembled carton 10 are provided above, such dimensions are provided by way of example only, and the blank 100 and the carton 10 may have larger or smaller dimensions suitable for a type of product contained in the carton 10.
With the carton blank 100 positioned as shown in
Then, the panels 124 and 126 may be moved by pivoting relative to the panel 116 about the crease or fold lines 121a and 123a, respectively, in a direction toward each other and to a position where the panels 124 and 126 are substantially parallel to each other and perpendicular to the panel 116. Similarly, the panels 128 and 130 may be moved by pivoting relative to the panel 118 about the crease or fold lines 121b and 123b, respectively, in a direction toward each other and to a position where the panels 128 and 130 are substantially parallel to each other and perpendicular to the panel 118.
The panels 116 and 118 may be moved by pivoting about the crease or fold lines 127 and 129, respectively, in a direction toward each other and to a position where the panels 116 and 118 are substantially parallel to each other and perpendicular to the panel 114. During this movement of the panels 116 and 118, portions of the panels 128 and 130 may overlay portions of the panels 132 and 134, respectively, while portions of the panels 124 and 126 may overlay both portions of the panels 128 and 130, respectively, and portions of the panels 132 and 134, respectively.
As discussed above, the panels 132 and 134 are optional and may be omitted from the blank 100. It will be appreciated that the panels 124 and 126 may be of varying lengths and may overlay a larger or smaller portion of the panels 128 and 130, respectively. In one optional form, instead of the panels 124 and 126 overlaying the panels 128 and 130, respectively, the panels 128 and 130 may overlay the panels 124 and 126. In another optional form, instead of having two panels 124 and 126, the blank 100 may include only one panel that is longer than each of the panels 124 and 126, and that may provide a single side panel of the assembled carton 10.
During assembly of the carton 10, portions of the panels 124 and 126 may be non-detachably attached via an adhesive to underlying portions of the panels 128 and 130. It will be appreciated that portions of the panels 124 and 126 may be non-detachably attached to respective portions of the panels 128 and 130 via suitable means other than an adhesive. With portions of the panels 124 and 126 being attached to respective portions of the panels 128 and 130, the carton 100 is assembled to a configuration substantially as shown in
With the products 90 deposited in the interior between the panels 114, 116, 118, 124, 126, 128, and 130 of the blank 100, the panels 136 and 138 of the blank 100 may be moved relative to the panel 120 by pivoting about the crease or fold lines 121d and 123d, respectively, in a direction toward each other and to a position where the panels 136 and 138 are substantially parallel to each other and perpendicular to the panel 120. So positioned, the panel 136 is positioned inwardly relative to the panels 124 and 128 and the panel 138 is positioned inwardly relative to the panels 126 and 130, and the panel 120 may be moved relative to the panel 116 by pivoting about the crease or fold line 131 in a direction toward the access opening 14 to a position where the panel 120 is substantially parallel to the panel 114 and substantially perpendicular to the panels 116 and 118, and where the panels 134 and 136 pass through the access opening through which the products 90 are deposited and the panel 120 substantially covers the products 90 and restricts removal of the products 90 through the access opening.
With the blank 100 being in a configuration substantially as shown in
The closure tab-shaped portion 144 of the panel 122 may then be positioned to overlay the opening 150 and adjacent portions of the panel 120 to provide a carton 10 in the closed (unopened) configuration as shown in
Thus, the exemplary carton 10 may be advantageously made from a single carton blank 100 of
The top panels 20 and 22 may be quickly and easily opened to provide a user access to the products 90 in the carton by a simply pulling the handle 40 to pull the second top panel 22 away from the panel 20. The simplicity of opening of the carton 10 is advantageous for users such as young children. The closure tab 44 having the locking projections 46 and 48 advantageously provides for secure reclosure of the carton 10 after initial opening of the carton, and maintains the first and second top panels 20 and 22 of the carton interlocked and the carton 10 reclosed without the need for additional adhesive material to hold the first and second top panels 20 and 22 together even when a user uses the handle 40 to carry the carton 10 containing products 90 therein.
While the hinges depicted in the figures may be formed by folding a material from which the above described cartons may be made, the hinges could take other forms, and may have perforations or other lines of weakness for predetermining the location of the hinge. Although certain structures are described as being joined, connected, or attached to each other, it will be understood that this includes both direct and indirect or relative joining, sealing or attaching, e.g., with intermediate structures.
While preferred embodiments have been described in detail, variations and modifications can be effected within the configurations described herein.
This application is a U.S. national phase application of International Application No. PCT/US2016/017675, filed Feb. 12, 2016, which claims the benefit of U.S. provisional patent application No. 62/118,815, filed Feb. 20, 2015, which are hereby incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/017675 | 2/12/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/133797 | 8/25/2017 | WO | A |
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