Embodiments described generally relate to disposable cup lids. More particularly, such embodiments relate to disposable cup lids having an opening that can be at least partially sealed to inhibit or prevent liquid from passing therethrough.
One conventional type of disposable cup lid is a “dome-shaped” cup lid. Dome-shaped cup lids include a substantially vertical sidewall that transitions to a substantially flat upper surface. The upper surface includes an opening through which a user can drink. The upper surface is vertically offset from the top of the cup, and this distance reduces the likelihood that liquid within the cup will spill or splash through the opening.
To further prevent spilling, some cup lids now have a closure panel coupled to the upper surface of the lid. The closure panel slides within grooves or tracks in the upper surface. The closure panel slides radially outward in a linear direction between a first position, in which the opening is uncovered, and a second position, in which the opening is covered by the panel. Lids with a closure panel can be difficult to operate and difficult to manufacture, as the closure panel usually requires manual insertion into the tracks.
There is a need, therefore, for an improved disposable cup lid having an opening that can be sealed to prevent liquid from passing therethrough.
Reclosable cup lids are provided. In at least one specific embodiment, the reclosable cup lid can include an upper surface having at least one recess formed therein, the at least one recess having an arcuate shape. The reclosable cup lid can also include a tab configured to fit within the recess, the tab having an arcuate shape corresponding to the arcuate shape of the recess. The reclosable cup lid can also include an opening disposed within the recess to allow fluid flow therethrough. The tab can be adapted to move within the recess from a first position to a second position so that the opening is at least partially blocked when the tab is located in the first position and the opening is at least partially unobstructed when the tab is located in the second position.
In at least one other specific embodiment, the reclosable cup lid can include an upper surface, a first recess formed within the upper surface, a tab configured to fit within the first recess, the tab having a tab recess, a second recess formed within the upper surface adapted to provide a space for a user's nose, and an opening disposed within the first recess to allow fluid flow therethrough. The tab can be adapted to move within the first recess from a first position to a second position so that the opening is at least partially blocked when the tab is located in the first position and the opening is at least partially unobstructed when the tab is located in the second position.
In at least one other specific embodiment, the reclosable cup lid can include an upper surface, a first recess formed within the upper surface, a tab configured to fit within the first recess, a second recess formed within the upper surface adapted to provide a space for a user's nose, and an opening disposed within the first recess to allow fluid flow therethrough. The first recess can have an arcuate shape, a first radius of curvature, R1, and a second radius of curvature, R2. A ratio of R1:R2 can be about 1:1.1 to about 1:2.5. The tab can have a tab recess, a first radius of curvature, R3, a second radius of curvature, R4. A ratio of R3:R4 can be about 1:1.1 to about 1:2.5. The tab can be adapted to move within the first recess from a first position to a second position so that the opening is at least partially blocked when the tab is located in the first position and the opening is at least partially unobstructed when the tab is located in the second position.
The recess 120 can be substantially arcuate, curved, arched, bowed, and/or bent in shape. The recess 120 can be defined by an inner side wall 126. The depth of the recess 120 relative to the upper surface 106 can be about 0.1 mm, about 0.5 mm, about 1 mm, about 2 mm, about 3 mm, about 4 mm, or about 5 mm to about 6 mm, about 8 mm, about 10 mm, about 15 mm, about 20 mm, or more. For example, the depth can be about 1 mm to about 5 mm, about 2.5 mm to about 7.5 mm, about 5 mm to about 10 mm, about 7.5 mm to about 12.5 mm, or about 1 mm to about 10 mm.
The recess 120 can have a first radius of curvature R1. The first radius of curvature R1 can be about 0.5 cm, about 1 cm, about 1.5 cm, or about 2 cm to about 2.5 cm, about 3 cm, about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, or more. For example, the first radius of curvature R1 can be about 0.5 cm to about 1 cm, about 1 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 4 cm, about 4 cm to about 5 cm, about 1 cm to about 3 cm, or about 1.5 cm to about 2.5 cm.
A ratio of the first radius of curvature R1 to the cross-sectional length 108 of the lid 100 can be about 1:3, about 1:4, about 1:5, or about 1:6 to about 1:7, about 1:8, about 1:9, or about 1:10. For example, the ratio of the first radius of curvature R1 to the cross-sectional length 108 of the lid 100 can be about 1:3 to about 1:5, about 1:4 to about 1:6, about 1:5 to about 1:7, about 1:6 to about 1:8, or about 1:3 to about 1:8. In another example, the ratio of the first radius of curvature R1 to the cross-sectional length 108 of the lid 100 can be at least 1:3, at least 1:3.3, at least 1:3.5, at least 1:3.7, at least 1:4, at least 1:4.3, at least 1:4.5, at least 1:4.7, or at least 1:5 and less than 1:8, less than 1:7.5, less than 1:7, less than 1:6.5, or less than 1:6.
The recess 120 can have a second radius of curvature R2. The second radius of curvature R2 can be about 1 cm, about 1.5 cm, about 2 cm, about 2.5 cm, or about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, about 7.5 cm, about 10 cm, or more. The second radius of curvature R2 can also be about 1 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 4 cm, about 4 cm to about 5 cm, or about 2 cm to about 5 cm.
A ratio of the second radius of curvature R2 to the cross-sectional length 108 of the lid 100 can be about 1:2.25, about 1:2.5, about 1:2.75, or about 1:3 to about 1:3.5, about 1:4, about 1:4.5, or about 1:5. For example, the ratio of the second radius of curvature R2 to the cross-sectional length 108 of the lid 100 can be about 1:2.25 to about 1:2.75, about 1:2.5 to about 1:3, about 1:2.75 to about 1:3.5, about 1:3 to about 1:4, or about 1:2.25 to about 1:4. In another example, the ratio of the second radius of curvature R2 to the cross-sectional length 108 of the lid 100 can be at least 1:2.25, at least 1:2.3, at least 1:2.35, at least 1:2.4, at least 1:2.45, at least 1:2.5, at least 1:2.55, at least 1:2.6, or at least 1:2.65 and less than 1:4, less than 1:3.7, less than 1:3.5, less than 1:3.3, less than 1:3, less than 1:2.9, or less than 1:2.7.
The ratio of the first radius of curvature R1 to the second radius of curvature R2 can be about 1:1.1, about 1:1.25, about 1:1.5, about 1:1.75, or about 1:2 to about 1:2.5, about 1:3, about 1:3.5, or about 1:4. For example, the ratio of the first radius of curvature R1 to the second radius of curvature R2 can be about 1:1.1 to about 1:1.25, about 1:1.25 to about 1:1.75, about 1:1.5 to about 1:2, or about 1:1.75 to about 1:2.5. In another example, the ratio of the first radius of curvature R1 to the second radius of curvature R2 can be at least 1:1.1, at least 1:1.2, at least 1:1.4, at least 1:1.5, at least 1:1.7, at least 1:2, at least 1:2.3, at least 1:2.5, or at least 1:2.7 and less than 1:4, less than 1:3.7, less than 1:3.5, less than 1:3.3, or less than 1:3.
The width of the recess 120, as measured by R2−R1, can be about 0.5 cm, about 0.6 cm, about 0.7 cm, about 0.8 cm, about 0.9 cm, about 1 cm, about 1.1 cm, about 1.25 cm, or about 1.5 cm to about 1.75 cm, about 2 cm, about 2.25 cm, about 2.5 cm, about 2.75 cm, about 3 cm, or more. For example, the width of the recess 120 can be about 0.5 cm to about 1 cm, about 0.6 cm to about 1.4 cm, about 1 cm to about 2 cm, about 1.3 cm to about 2.5 cm, or about 2 cm to about 3 cm.
A ratio of the width of the recess 120 to the cross-sectional length 108 of the lid 100 can be about 1:2, about 1:2.25, about 1:2.5, about 1:2.75, or about 1:3 to about 1:3.25, about 1:3.5, about 1:3.75, about 1:4, about 1:4.5, or about 1:5. For example, the ratio of the width of the recess 120 to the cross-sectional length 108 can be about 1:2 to about 1:2.5, about 1:2.5 to about 1:3, about 1:3 to about 1:3.5, about 1:3.5 to about 1:4, or about 1:2.5 to about 1:3.5. In another example, the ratio of the width of the recess 120 to the cross-sectional length 108 can be at least 1:2, at least 1:2.1, at least 1:2.2, at least 1:2.3, at least 1:2.45, at least 1:2.55, at least 1:2.65, at least 1:2.8, at least 1:2.9, or at least 1:3.1 and less than 1:5, less than 1:4.7, less than 1:4.5, less than 1:4.3, or less than 1:4.
The recess 120 can extend along at least a portion of the perimeter or circumference of the upper surface 106. The recess 120 can extend along about 3%, about 5%, about 7%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, or about 40% to about 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, or about 100% of the perimeter of the upper surface 106. If the recess 120 extends along 100% of the perimeter of the upper surface 106 the recess 120 would be continuous, e.g., annular in shape.
The opening 144 can have a circular shape, an elliptical shape, a polygonal shape such as a triangle, a square, a rectangle, or a trapezoid, or any combination thereof. The size or area of the opening 144 can be about 10 mm2, about 25 mm2, about 50 mm2, about 75 mm2, or about 100 mm2 to about 125 mm2, about 150 mm2, about 175 mm2, about 200 mm2, or more. For example, the size of the opening 144 can be about 25 mm2 to about 75 mm2, about 50 mm2 to about 100 mm2, about 75 mm2 to about 125 mm2, about 100 mm2 to about 150 mm2, about 125 mm2 to about 175 mm2, about 150 mm2 to about 200 mm2, or about 50 mm2 to about 200 mm2.
The opening 144 can be positioned in the middle or any other suitable location within the recess 120. The opening 144 can be positioned at or approximate the inner side wall 126 within the first recess 120. A distance 146 between the opening 144 and the inner side wall 126 can be about 0.1 mm, about 0.5 mm, about 1 mm, about 1.5 mm, about 2 mm, or about 2.5 mm to about 3 mm, about 4 mm, about 5 mm, about 6 mm, about 7 mm, or more. For example, the distance 146 between the opening 144 and the inner side wall 126 can be about 1 mm to about 3 mm, about 2 mm to about 4 mm, about 3 mm to about 5 mm, about 4 mm to about 6 mm, about 5 mm to about 7 mm, or about 1 mm to about 7 mm. The opening 144 can also be up against or part of the inner side wall 126. As such, at least a portion of the opening 144 can be disposed through the inner side wall 126.
The lid 100 can also include one or more second recesses (one is shown 150) within the upper surface 106. The depth of the second recess 150 relative to the upper surface 106 can be about 1 mm, about 2 mm, about 3 mm, about 4 mm, or about 5 mm to about 6 mm, about 8 mm, about 10 mm, about 15 mm, about 20 mm, or more. For example, the depth of the second recess 150 can be about 1 mm to about 5 mm, about 2.5 mm to about 7.5 mm, about 5 mm to about 10 mm, about 7.5 mm to about 12.5 mm, or about 1 mm to about 10 mm. The depth of the second recess 150 can be the same or different than the depth of the first recess 120 relative to the upper surface 106 of the lid 100.
The second recess 150 can provide or serve as a “nose relief.” In other words, the second recess 150 can be shaped and sized to provide space for a user's nose when the user takes a drink from the opening 144 in the lid 100. This can prevent or reduce the tendency for the user's nose to compress or otherwise contact the lid 100 while drinking. The lid 100 can also have one or more vent holes (not shown) formed therethrough. For example, the vent hole can be located or otherwise disposed within the recess 150 to allow fluid flow therethrough. In another example, the vent hole can be located or otherwise disposed within the upper surface 106.
The lid 100 can also include a sidewall 104 that can be attached or otherwise disposed on the upper surface 106. The sidewall 104 can taper away or downwardly from the upper surface 106. The sidewall 104 can be substantially parallel to a central longitudinal axis of the lid 100 (e.g., the sidewall 104 can have a cylindrical shape). Alternatively, the sidewall 104 can taper outwardly from the upper surface 106. For example, the sidewall 104 can be frustoconical such that a cross-sectional length of diameter of the sidewall 104 increases as the sidewall 104 extends away from the upper surface 106.
The lid 100 can also include a base 102 that extends from the sidewall 104. For example, the base 102 can extend outwardly in a substantially perpendicular direct away from a bottom or lower end of the sidewall 104. The lid 100 can also include an outer rim 103 that extends from the base 102. For example, the outer rim 103 can extend outwardly and downwardly from the base 102. The base 102 and/or the rim 103 can be the widest part of the lid 100. A cross-sectional length 108 of the lid 100 can be about 5 cm, about 6 cm, about 7 cm, or about 8 cm, about 9 cm, about 10 cm, about 12.5 cm, about 15 cm, about 20 cm, or more. For example, the cross-sectional length 108 can be about 5 cm to about 10 cm, about 7.5 cm to about 12.5 cm, about 8 cm to about 10 cm, about 9 cm to about 12 cm, or about 10 cm to about 15 cm.
Referring to
The tab 200 can also include a recess 210 formed in the upper surface 202. The recess 210 can be substantially arcuate, curved, arched, bowed, bent, or other non-linear shape in shape. The recess 210 can be defined by an inner side wall 216. The depth of the recess 210 relative to the upper surface 202 can be any suitable distance. For example, the depth of the recess 210 can be about 1 mm, about 2 mm, about 3 mm, about 4 mm, or about 5 mm to about 6 mm, about 8 mm, about 10 mm, about 15 mm, about 20 mm, or more. The depth of the recess 210 can also be about 1 mm to about 5 mm, about 2.5 mm to about 7.5 mm, about 5 mm to about 10 mm, about 7.5 mm to about 12.5 mm, or about 1 mm to about 10 mm. The depth of recess 210 in the tab 200 can be the same or different than the depth of recess 120 in the lid 100.
The tab 200 can also have a first radius of curvature R3. The first radius of curvature R3 can be about 0.5 cm, about 1 cm, about 1.5 cm, or about 2 cm to about 2.5 cm, about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, or more. In certain embodiments, the first radius of curvature R3 can be the same or substantially correspond to the first radius of curvature R1 of recess 120 formed in the upper surface 106 of the lid 100 (see
The tab 200 can also have a second radius of curvature R4. The radius of curvature R4 can be about 1 cm, about 1.5 cm, about 2 cm, about 2.5 cm, or about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, about 7.5 cm, about 10 cm, or more. In certain embodiments, the second radius of curvature R4 can be the same or substantially correspond to the radius of curvature R2 of recess 120 formed in the upper surface 106 of the lid 100 (see
The ratio of the first radius of curvature R3 to the second radius of curvature R4 of the tab 200 can be about 1:1.1, about 1:1.25, about 1:1.5, about 1:1.75, or about 1:2 to about 1:2.5, about 1:3, about 1:3.5, or about 1:4. For example, the ratio of the first radius of curvature R3 to the second radius of curvature R4 can be about 1:1.1 to about 1:1.25, about 1:1.25 to about 1:1.75, about 1:1.5 to about 1:2, or about 1:1.75 to about 1:2.5. In another example, the ratio of the first radius of curvature R3 to the second radius of curvature R4 can be at least 1:1.1, at least 1:1.2, at least 1:1.4, at least 1:1.5, at least 1:1.7, at least 1:2, at least 1:2.3, at least 1:2.5, or at least 1:2.7 and less than 1:4, less than 1:3.7, less than 1:3.5, less than 1:3.3, or less than 1:3.
The tab 200 can have any suitable width, as measured by R4−R3. For example, the width of the tab 200 can be about 0.5 cm, about 0.75 cm, about 1 cm, about 1.25 cm, or about 1.5 cm to about 1.75 cm, about 2 cm, about 2.25 cm, about 2.5 cm, about 2.75 cm, about 3 cm, or more. The width of the tab 200 can also be about 0.5 cm to about 1 cm, about 1 cm to about 2 cm, or about 2 cm to about 3 cm.
In at least one embodiment, the tab 200 can include a protrusion 211 (see
The upper surface 706 can be substantially flat. The depth of the recess 720 relative to the upper surface 706 can be any suitable distance. For example, the depth of the recess 720 can be substantially the same or different than the depth of recess 120 previously described.
The recess 720 can have any suitable radius R5 (shown in
A ratio of the radius R5 to the cross-sectional length 108 of the base 102 and/or the cross-sectional length 708 of the lid 700 can be about 1:3, about 1:4, about 1:5, or about 1:6 to about 1:7, about 1:8, about 1:9, or about 1:10. For example, the ratio can be about 1:3 to about 1:5, about 1:4 to about 1:6, about 1:5 to about 1:7, about 1:6 to about 1:8, or about 1:3 to about 1:8.
The upper surface 706 of lid 700 can further have second, third, and fourth recesses 730, 740, 750 circumferentially offset from one another. The second, third, and fourth recesses 730, 740, 750 can be arcuate, straight, or any other suitable shape. As shown, the second, third, and fourth recesses 730, 740, 750 are substantially arcuate in shape. The depth of the second, third, and fourth recesses 730, 740, 750 relative to the upper surface 706 can be any suitable distance. The depth can be about 1 mm, about 2 mm, about 3 mm, about 4 mm, or about 5 mm to about 6 mm, about 8 mm, about 10 mm, about 15 mm, about 20 mm, or more. For example, the depth can be about 1 mm to about 5 mm, about 2.5 mm to about 7.5 mm, about 5 mm to about 10 mm, about 7.5 mm to about 12.5 mm, or about 1 mm to about 10 mm. The depth of the recess 720, 730, 740, and 750 can be substantially the same or different.
The second recess 730, the third recess 740, and/or the fourth recess 750 can extend along at least a portion of the perimeter or circumference of the upper surface 706. More particularly, the second recess 730, the third recess 740, and/or the fourth recess 750 can extend along about 3%, about 5%, about 7%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, or about 40% to about 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, about 95%, or about 100% of the perimeter of the upper surface 706.
The upper surface 706 can include an opening 760 that provides a path of fluid communication through the upper surface 706 and the lid 700. The opening 760 can be positioned radially outward from recess 720. The opening 760 can also be positioned circumferentially between the second and third recesses 730, 740.
The opening 760 can have a shape that is a circle, an oval, a square, a rectangle, a trapezoid, or combinations thereof. The opening 760 can be any suitable size. The size of the opening 760 can be about 25 mm2, about 50 mm2, about 75 mm2, or about 100 mm2 to about 125 mm2, about 150 mm2, about 175 mm2, about 200 mm2, or more. For example, the size can be about 25 mm2 to about 75 mm2, about 50 mm2 to about 100 mm2, about 75 mm2 to about 125 mm2, about 100 mm2 to about 150 mm2, about 125 mm2 to about 175 mm2, about 150 mm2 to about 200 mm2, or about 50 mm2 to about 200 mm2.
The lid 700 can further include a rotating tab 800 disposed within the recess 720. The tab 800 can include an extension 830. The tab 800 can be shaped and sized to fit within the recess 720. The tab 800 can include a tab recess 810 (see
The tab 800 can have a radius R6. The R6 can be about 0.5 cm, about 1 cm, about 1.5 cm, or about 2 cm to about 2.5 cm, about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, or more. For example, the radius of curvature R6 can be about 0.5 cm to about 1 cm, about 1 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 4 cm, about 4 cm to about 5 cm, about 1 cm to about 3 cm, or about 1.5 cm to about 2.5 cm. The radius R5 of the recess 720 and the R6 of the tab recess can be substantially the same or different.
The extension 830 can extend radially outward from the tab 800. The extension 830 can include one or more recesses 832, 834. The recess 832 can have a shape that corresponds to the opening 760 in the upper surface 706 of the lid 700. The recess 832 can be adapted to cover or at least partially fit within the opening 760 in the upper surface 706 of the lid 700 when the lid 700 is in a closed position to create a seal.
The recess 834 can be circumferentially offset from recess 832. The recess 834 can be shaped and sized to receive or be manipulated by a user's finger. The user can place his or her finger into the second recess 834 and rotate the tab 800 with respect to the lid 700. As shown in
The upper surface 1106 of the lid 1100 can be substantially flat. The depth of recess 1120 relative to the upper surface 1106 can be any suitable distance. For example, the depth of recess 1120 can be the substantially the same or different than the depth of recess 120 previously described.
The recess 1120 can have a radius R7. The radius R7 can be about 0.5 cm, about 1 cm, about 1.5 cm, or about 2 cm to about 2.5 cm, about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, or more. The radius of curvature R7 can also be about 0.5 cm to about 1 cm, about 1 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 4 cm, about 4 cm to about 5 cm, about 0.5 cm to about 1.5 cm, or about 1 cm to about 2 cm.
A ratio of the radius R7 to the cross-sectional length 1108 of the lid 1100 can be about 1:3, about 1:4, about 1:5, or about 1:6 to about 1:7, about 1:8, about 1:9, or about 1:10. For example, the ratio can be about 1:4 to about 1:6, about 1:5 to about 1:7, about 1:6 to about 1:8, or about 1:7 to about 1:9, about 1:8 to about 1:10, or about 1:5 to about 1:10.
The upper surface 1106 can further include a second recess 1130. The second recess 1130 can be arcuate, straight, or any other shape. As shown, the second recess 1130 is substantially arcuate in shape. The depth of second recess 1130 relative to the upper surface 1106 can be any suitable distance. For example, the depth of second recess 1130 can be the substantially the same or different than the depth of recess 1120.
The second recess 1130 can provide “nose relief.” In other words, the second recess 1130 can be shaped and sized to provide space for a user's nose when the user takes a drink from the lid 1100. This can prevent the user's nose from being compressed by the lid 1100 while drinking.
The upper surface 1106 can include one or more openings 1160 that provides a path of fluid communication through the upper surface 1106 and the lid 1100. The opening 1160 can provide a path for fluid to flow from the cup (not shown) through the lid 1100 to the user when the user takes a drink from the lid 1100. The opening 1160 can be positioned radially outward from recess 1120. The opening 1160 can have a shape that is a circle, an oval, a square, a rectangle, a trapezoid, or combinations thereof. The size of the opening 1160 can be about 25 mm2, about 50 mm2, about 75 mm2, or about 100 mm2 to about 125 mm2, about 150 mm2, about 175 mm2, about 200 mm2, or more. For example, the size can be about 25 mm2 to about 75 mm2, about 50 mm2 to about 100 mm2, about 75 mm2 to about 125 mm2, about 100 mm2 to about 150 mm2, about 125 mm2 to about 175 mm2, about 150 mm2 to about 200 mm2, or about 50 mm2 to about 200 mm2.
The tab 1200 can be circular in shape and have a radius R8. The radius R8 can be about 0.5 cm, about 1 cm, about 1.5 cm, or about 2 cm to about 2.5 cm, about 3 cm to about 3.5 cm, about 4 cm, about 4.5 cm, about 5 cm, or more. For example, the radius R8 can be about 0.5 cm to about 1 cm, about 1 cm to about 2 cm, about 2 cm to about 3 cm, about 3 cm to about 4 cm, about 4 cm to about 5 cm, about 0.5 cm to about 1.5 cm, or about 1 cm to about 2 cm.
The extension 1230 (“first extension” 1230) can include a recess 1232. The recess 1232 can have a shape that is a circle, an oval, a square, a rectangle, a trapezoid, or combinations thereof. The recess 1232 can have a shape that corresponds to the opening 1160 in the upper surface 1106 of the lid 1100. The recess 1232 can be adapted to at least partially fit within the opening 1160 in the upper surface 1106 of the lid 1100 when the lid 1100 is in a closed position.
The second extension 1240 can be circumferentially offset from the first handle 1230 about the body of the tab 1200 by about 180°. The second extension 1240 can also include a recess 1242. The recess 1242 can have any suitable shape or configuration. The recess 1242 can have a shape that is a circle, an oval, a square, a rectangle, a trapezoid, or combinations thereof. The recess 1242 can be shaped and sized to receive a user's finger. The user can place his or her finger into the recess 1242 and rotate the tab 1200 with respect to the lid 1100. As shown in
The lids 100, 700, 1100 and the tabs 200, 800, 1200 can be made by thermoforming. Generally speaking, thermoforming is the pressing and/or stretching of heated deformable material into a final shape. Thermoforming is the draping of a softened sheet over a shaped mold. More particularly, thermoforming is the automatic high speed positioning of a heated sheet having an accurately controlled temperature into a pneumatically actuated forming station whereby the article's shape is defined by the mold, followed by trimming and regrind collection as is well known in the art.
Forming techniques other than thermoforming can also be used to manufacture any of the lids 100, 700, 1100 and tabs 200, 800, 1200 disclosed herein. These include variations such as pre-softening the extruded sheet to temperatures below the final melting temperature, cutting flat sections (i.e., blanks) from the sheet, transfer of blanks by gravity or mechanical means into matched molds whereby the blanks are shaped into the article by heat and pressure. Still other alternative arrangements include the use of drape, vacuum, pressure, free blowing, matched die, billow drape, vacuum snap-back, billow vacuum, plug assist vacuum, reverse draw with plug assist, pressure bubble immersion, trapped sheet, slip, diaphragm, twin-sheet cut sheet, twin-sheet rolled forming and suitable combinations of the above. Details are provided in J. L. Throne's book, “Thermoforming,” published in 1987 by Coulthard. Pages 21 through 29 of that book are incorporated herein by reference. Suitable alternate arrangements also include a pillow forming technique which creates a positive air pressure between two heat softened sheets to inflate them against a clamped male/female mold system to produce a hollow product. Metal molds are etched with patterns ranging from fine to coarse to simulate a natural or grain like texturized look. Suitable formed articles can be trimmed in line with a cutting die with the trimmings being optionally reused. Other arrangements for productivity enhancements include the simultaneous forming of multiple articles with multiple dies in order to maximize throughput and minimize scrap.
Thermoplastic materials are intended to encompass materials suitable for thermoplastic molding of dome hot cup lids. A material suitable for the lid is a styrene polymer composition, which can be filled or unfilled. The composition can have enough pigment to provide opacity or near opacity. Other suitable materials include one or more polyolefins such as polyethylenes, polypropylenes, and mixtures thereof, polyesters, polyamides, polyacrylates, polysulfones, polyetherketones, polycarbonates, acrylics, polyphenylene sulfides, acetyls, cellulosics, polyether imides, polyphenylene ethers/oxides, styrene maleic anhydride copolymers, styrene acrylonitrile copolymers, polyvinyl chlorides, and engineered resin derivatives thereof. These materials can likewise be filled or unfilled. Fillers for any of the polymeric materials can be any conventional materials, as would be well known to one or ordinary skill in the art.
The lids 100, 700, 1100 and the tabs 200, 800, 1200 can be thermoformed from a sheet of thermoplastic material. Typically, the thermoplastic sheet from which the lids 100, 700, 1100 and the tabs 200, 800, 1200 are made has a caliper of about 10 to about 20 mils (thousandths of an inch), or about 14 to about 19 mils. The sheet from which the blanks have been cut out can be collected from regrind material and can be recyclable. Yet further, the sheet from which the blanks have been cut can be made from virgin material. Yet, still further, the sheet material from which the blanks have been cut can be prepared from a mixture of virgin and regrind material.
Articles that are thermoformed should be designed so as to permit the die section to be parted free of the molded articles without undue interference with the surfaces of the articles. The surfaces of such articles generally include a so-called positive “draft” with respect to the direction in which the die sections are moved during parting to insure that there is little or no interference between the molded article and the interior surfaces of the die sections during parting. Interference between the articles and the dies is commonly known as “negative draft.” The draft can be thought of as the difference between the upper lateral span of a mold cavity and that span below it. A positive draft allows the pattern to be pulled cleanly from the mold; however, undercuts inherently have a negative draft.
Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges including the combination of any two values, e.g., the combination of any lower value with any upper value, the combination of any two lower values, and/or the combination of any two upper values are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values are “about” or “approximately” the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure can be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
This application is a continuation of co-pending U.S. patent application having Ser. No. 14/242,475, filed on Apr. 1, 2014, which is incorporated by reference herein.
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Number | Date | Country | |
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Child | 15642607 | US |