This invention generally relates to zippers for use in reclosable packaging, such as bags or pouches. In particular, the invention relates to string zippers for reclosable bags.
Reclosable bags are finding ever-growing acceptance as primary packaging, particularly as packaging for foodstuffs such as cereal, fresh vegetables, snacks and the like. Such bags provide the consumer with the ability to readily store, in a closed, if not sealed, package any unused portion of the packaged product even after the package is initially opened.
Reclosable bags comprise a receptacle having a mouth with a zipper for opening and closing. In recent years, many zippers have been designed to operate with a slider mounted thereon. As the slider is moved in an opening direction, the slider causes the zipper sections it passes over to open. Conversely, as the slider is moved in a closing direction, the slider causes the zipper sections it passes over to close. Typically, a zipper for a reclosable bag includes a pair of interlockable profiled closure strips that are joined at opposite ends of the bag mouth. The profiles of interlockable plastic zipper parts can take on various configurations, e.g. interlocking rib and groove elements having so-called male and female profiles, interlocking alternating hook-shaped closure elements, etc. Reclosable bags having slider-operated zippers are generally more desirable to consumers than bags having zippers without sliders because the slider eliminates the need for the consumer to align the interlockable zipper profiles before causing those profiles to engage. In one type of slider-operated zipper assembly, the slider straddles the zipper and has a separating finger at one end that is inserted between the profiles to force them apart as the slider is moved along the zipper in an opening direction. The other end of the slider is sufficiently narrow to force the profiles into engagement and close the zipper when the slider is moved along the zipper in a closing direction.
In the past, many interlocking closure strips were formed integrally with the bag making film, for example, by extruding the bag making film with the closure strips formed on the film. Such constructions, however, were limited by the conditions required to extrude both the film and zipper together. To avoid such limitations, many bag designs entail separate extrusion of the closure strips, which are subsequently joined to the bag making film, for example, by conduction heat sealing. These separate closure strips typically have flanges extending therefrom in such a way that the flanges can be joined to bag making film in order to attach the closure strips to the film. Previous slider-operated, separately extruded zippers used flange-type constructions.
An alternative zipper design is the so-called flangeless or string zipper, which has no flange portion above or below the interlockable closure profiles. In the case of a string zipper, the bag making film is joined to the backs of the bases of the closure strips. String zippers can be produced at much greater speeds, allow much greater footage to be wound on a spool, thereby requiring less set-up time, and use less material than flanged zippers, enabling a substantial reduction in the cost of manufacture and processing.
There is a continuing need for new designs for reclosable bags that can be manufactured at low cost.
The present invention is directed to a reclosable package comprising a receptacle having an interior volume, and a slider-operated string zipper attached to the package for allowing access to the interior volume.
One aspect of the invention is a reclosable package comprising a receptacle having a mouth, a string zipper joined to the receptacle at the mouth, the string zipper comprising first and second mutually interlockable zipper parts, and a slider mounted over the string zipper. The slider causes the first and second zipper parts to separate when the slider is moved in one direction along the string zipper, and causes the first and second zipper parts to interlock when the slider is moved in an opposite direction along the string zipper.
Another aspect of the invention is a reclosable package comprising: a receptacle having a mouth and comprising first and second walls; a zipper joined to the receptacle at the mouth, the zipper comprising first and second mutually interlockable zipper parts, the first zipper part comprising a first base strip having a front side and a back, and a first set of closure elements projecting from the front side of the first base strip, and the second zipper part comprising a second base strip having a front side and a back, and a second set of closure elements projecting from the front side of the second strip; and a slider mounted over the zipper to cause the first and second zipper parts to separate when the slider is moved in one direction along the zipper and to cause the first and second zipper parts to interlock when the slider is moved in an opposite direction along the zipper. A portion of the first wall is joined to the back of the first base strip while a portion of the second wall is joined to the back of the second base strip. The slider rides along the zipper with the joined wall portions being disposed between the slider and the zipper.
A further aspect of the invention is a string zipper comprising first and second mutually interlockable zipper parts, wherein the first zipper part comprises first and second female profiles, a sealing bridge having one end connected to the first female profile and another end connected to the second female profile, and a rounded rib projecting outward from the second female profile near a bottom of the first zipper part, and the second zipper part comprises a base having top and bottom edges, first and second male members having stems connected to the base at respective positions removed from the top and bottom edges, and heads that interlock in the first and second female profiles respectively, wherein a face of the top edge of the base is inclined approximately along a tangent to the first female profile.
Yet another aspect of the invention is a slider comprising a top wall, a first sidewall depending downward from the top wall and having a first length, a second sidewall depending downward from the top wall and having a second length greater than the first length, and a plow depending downward from a central portion of the top wall and having a third length greater than the second length.
Other aspects of the invention are disclosed and claimed below.
Reference will now be made to the drawings in which similar elements in different drawings bear the same reference numerals.
A reclosable package or bag 2 having a flexible plastic string zipper 4 operated by manipulation of a slider 10 is shown in FIG. 1. It should be understood that the slider-zipper assemblies disclosed herein can be installed in a reclosable package or bag of the type shown in
The bag 2 may be made from any suitable film material, including thermoplastic film materials such as low-density polyethylene, substantially linear copolymers of ethylene and a C3-C8 alpha-olefin, polypropylene, polyvinylidene chloride, mixtures of two or more of these polymers, or mixtures of one of these polymers with another thermoplastic polymer. The person skilled in the art will recognize that this list of suitable materials is not exhaustive. The thickness of the film is preferably 2 mils or less. The bag 2 comprises opposing walls (only the front panel is visible in
At its top end, the bag 2 has an openable mouth, on the inside of which is an extruded plastic string zipper 4. The string zipper 4 comprises a pair of interlockable zipper parts or closure strips 6 and 8 (best seen in FIG. 2). Although
The string zipper is operated by sliding the slider 10 along the zipper parts. As the slider moves across the zipper, the zipper is opened or closed. As shown in
The bag shown in
In accordance with one embodiment of the invention, the zipper halves 6 and 8 comprise interlocking rib and groove elements, which are well known in the art. Many configurations of rib and groove elements may be employed to perform any one of a number of required functions. For instance, specific rib and groove elements may be employed to permit the package to be more easily opened from the outside than from the inside, so that the tension produced by the contents of the package will not accidentally open the rib and groove elements.
One embodiment of a string zipper suitable for use in the present invention is seen in FIG. 2 and is shown in greater detail in FIG. 3. Numerals 2a and 2b indicate opposing walls (made, e.g., of plastic film) of a receptacle. The walls 2a and 2b of the receptacle are joined to the zipper parts 6 and 8, e.g., by heat sealing. The zipper in this example is an extruded plastic structure comprising mutually interlockable profiled zipper parts 6 and 8. Zipper part 8 comprises a base and two generally arrow-shaped rib-like male closure elements or members 20 and 28 projecting from a base 14, and two pairs of hook-shaped gripper jaws connected by a sealing bridge 12. The pairs of gripper jaws form respective complementary female profiles for receiving the male profiles of closure elements 20 and 28. More specifically, jaws 16 and 18 receive and interlock with the male element 20, while jaws 22 and 24 receive and interlock with the male element 28. Alternatively, one zipper part could have one male profile and one female profile, while the other zipper part has one female profile and one male profile, or the respective zipper parts could each have more than two male or female profiles.
The sealing bridge 12 and the base 14 are resiliently flexible self-supporting structures having a thickness greater than the thickness of the bag film. The male closure elements are integrally formed with the base 14, while the female closure elements are integrally formed with the sealing bridge 12. The upper margins of the walls 2a and 2b of the bag are joined to the backs of the sealing bridge 12 and the base 14 respectively, as is best seen in FIG. 3. The upper margins of the bag film may have short free ends that extend beyond the termination points depicted in
The end face of upper edge 30 of the base 14 that carries the male closure elements 20 and 28 is inclined at about a 45° angle to facilitate loading of the slider onto the zipper from above without snagging on a corner of the upper edge. The bottom edge 8 of the base 14 cooperates with a retaining ledge on the slider (to be described later) to increase the slider-pull-off resistance. For the same purpose, a rib 26 is formed on zipper part 6, the rib 26 cooperating with a retaining ledge on the other side of the slider.
In a typical zipper, the profile of each male member has a stem flanked by shoulders or teeth, and a tip of the profile points toward the opposing female profile, the tip being the point of the male member furthest away from the base of the profiled structure. Each female profile comprises a pair of gripper jaws extending from a base or root of the female profile. Each jaw comprises a wall and a hook integrally formed at the distal end of the respective wall. The hooks are inclined and generally directed toward each other, the distal ends of the hooks defining a mouth that communicates with a groove defined by the walls and root of the female profile.
The groove of each female profile receives the head of a respective male member when the zipper is closed, as best seen in FIG. 3. Closing of the zipper is accomplished as follows. When the male members 20 and 28 are properly aligned with and then moved into engagement with the opposing female profiles, the head of each male member will penetrate the opening in the opposing female profile. As the head of each male member penetrates, the resilient hooks of the opposing gripper jaws are pushed apart by the inclined surfaces running from the tip to the shoulders of each male member. The force exerted on the hooks of each female member by the head of the penetrating male member is transferred to the resilient walls of the gripper jaws, causing those walls to flex outwardly. The walls are flexed outward, in opposite directions, until the hooks of the female member pass by and snap into interlocking relation behind the shoulders of the male member. The heads of the male members 20 and 28 are received in the grooves of the respective female profiles and held there by the interlocked hooks, this situation constituting the closed state of the zipper.
To open the closed zipper, the zipper parts 6 and 8 are pulled apart with sufficient force to pull the heads of the male members out of the female profiles. When the shoulders of the male members clear the hooks of the outwardly flexed gripper jaws, the male and female members are no longer interlocked and the zipper is open.
Numerous configurations for the interlockable male and female members are known in the art. The present invention is not limited to use with male members having an arrow-shaped head. Male members having expanded heads with other shapes may be used. For example, instead of an expanded head having a pointed tip, the front face of the expanded head may be rounded. In other words, the head could have a semicircular profile instead of a triangular profile. Alternatively, the expanded head of the male member could have a trapezoidal profile.
As seen in
The slider 10 also comprises a plow or divider 42 that depends downward from a central portion of the top wall 32 to an elevation below the lowermost portions of each sidewalls. The plow is disposed between opposing sections of the zipper parts that pass through the tunnel. In this first embodiment, a wedge-shaped body 44 is disposed near the distal end of the plow 42. However, as will be seen when the embodiment of
The length of the wedge 44 is best seen in FIG. 8. The plow 42 comprises a beam having a cross-sectional shape that is a rectangle with rounded corners. The axis of the beam is generally perpendicular to the top wall of the slider. As the slider is moved in the opening direction (i.e., with the closing end leading), the plow 42 pries the impinging sections of zipper parts 6 and 8 apart. The plow 42 divides the closing end of the slider tunnel into respective passages for the separated zipper parts to pass through.
The slider 10 further comprises a retaining projection or ledge 38 that projects inward from the side wall 34 and a retaining projection or ledge 40 that projects inward from the side wall 36. The ledges 38 and 40 project toward each other, forming respective latches for latching the slider onto the zipper. The ledges 38 and 40 have substantially coplanar, generally horizontal upper surfaces on which the bottom edges of the zipper profiles can sit, thereby effectively latching the slider under the bottom edges of the zipper parts to increase slider pull-off resistance.
The ledges 38 and 40 further comprise respective inclined bottom surfaces that extend downward and outward from the respective inner edges of the generally horizontal surfaces. In the embodiment of the slider depicted in
In the case of a monolithic slider with separating finger or plow, the insertion of the slider on a zipper is problematic because the slider must be clipped over the zipper profiles while (i.e., at the same time) the plow is being inserted between the zipper profiles. This gives rise to conflicting demands that the zipper profiles be pulled apart while being squeezed between the side walls of the descending slider. In the embodiment of the slider depicted in
Systems for transporting sliders to a slider insertion device are disclosed in U.S. patent application Ser. No. 10/106,687 (incorporated by reference herein) filed on Mar. 25, 2002 and entitled “System for Transporting Sliders for Zipper Bags”. That application discloses feeding sliders into a slider insertion device by means of a feeder tube that only accepts correctly oriented sliders having an asymmetric profile, i.e., one leg of the slider is longer than the other leg. Similarly, the slider shown in
As best seen in
The slider may be made in multiple parts and welded together or the parts may be constructed to be snapped together. The slider may also be of one-piece construction. The slider can be made using any desired method, such as injection molding. The slider can be molded from any suitable plastic, such as nylon, polypropylene, polystyrene, acetal, polyketone, polybutylene terephthalate, high-density polyethylene, polycarbonate, or ABS.
The slider shown in
A slider-operated string zipper in accordance with another embodiment of the invention is shown in FIG. 13. The string zipper comprises zipper parts 6 and 8 similar to the zipper parts shown in
While the invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for members thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation to the teachings of the invention without departing from the essential scope thereof. Therefore it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
As used in the claims, the term “package” includes bags, pouches, and any other type of packaging in which a flexible plastic zipper can be incorporated. As used in the claims, the verb “joined” means fused, bonded, sealed, adhered, etc., whether by application of heat and/or pressure, application of ultrasonic energy, application of a layer of adhesive material or bonding agent, interposition of an adhesive or bonding strip, etc. As used in the claims, the term “string zipper” means a zipper comprising two interlockable closure strips that have substantially no flange portions.
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Number | Date | Country |
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3208245 | Sep 1983 | DE |
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Number | Date | Country | |
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20040161168 A1 | Aug 2004 | US |