The present invention relates to control foot pedals for use with wireless technology and more particularly to adjustable foot pedals for use with brake-by-wire and throttle-by-wire technology.
Mobility, being capable of moving from place to place or of moving quickly from one state to another, has been one of the ultimate goals of humanity throughout recorded history. The automobile has likely done more in helping individuals achieve that goal than any other development. Since its inception, societies around the globe have experienced rates of change in their manner of living that are directly related to the percentage of motor vehicle owners among the population.
Prior art automobiles and light trucks include a body, the function of which is to contain and protect passengers and their belongings. Bodies are connected to the numerous mechanical, electrical and structural components that, in combination with a body, comprise a fully functional vehicle. The nature of the prior art connections between a vehicle body and vehicular componentry may result in certain inefficiencies in the design, manufacture and use of vehicles. Three characteristics of prior art body connections that significantly contribute to these inefficiencies are the quantity of connections, the mechanical nature of many of the connections, and the locations of the connections on the body and on the componentry.
In the prior art, the connections between a body and componentry are numerous. Each connection involves at least one assembly step when a vehicle is assembled; it is therefore desirable to reduce the number of connections to increase assembly efficiency. The connections between a prior art body and prior art vehicular componentry include multiple load-bearing connectors to physically fasten the body to the other components, such as bolts and brackets; electrical connectors to transmit electric energy to the body from electricity-generating components and to transmit data from sensors that monitor the status of the componentry; mechanical control linkages, such as the steering column, throttle cable, and transmission selector; and ductwork and hoses to convey fluids such as heated and cooled air from HVAC unit to the body for the comfort of passengers.
Many of the connections in the prior art, particularly those connections that transmit control signals, are mechanical linkages. For example, to control the direction of the vehicle, a driver sends control signals to the steering system via a steering column. Mechanical linkages result in inefficiencies, in part because different driver locations in different vehicles require different mechanical linkage dimensions and packaging. Thus, new or different bodies often cannot use “off-the-shelf” components and linkages. Componentry for one vehicle body configuration is typically not compatible for use with other vehicle body configurations. Furthermore, if a manufacturer changes the design of a body, a change in the design of the mechanical linkage and the component to which it is attached may be required. The change in design of the linkages and components requires modifications to the tooling that produces the linkages and components.
The location of the connections on prior art vehicle bodies and componentry also results in inefficiencies. In prior art body-on-frame architecture, connection locations on the body are often not exposed to an exterior face of the body, and are distant from corresponding connections on the componentry; therefore, long connectors such as wiring harnesses and cables must be routed throughout the body from componentry. The vehicle body of a fully-assembled prior art vehicle is intertwined with the componentry and the connection devices, rendering separation of the body from its componentry difficult and labor-intensive, if not impossible. The use of long connectors increases the number of assembly steps required to attach a vehicle to its componentry.
Furthermore, prior art vehicles typically have internal combustion engines that have a height that is significant proportion of the overall vehicle height. Prior art vehicles bodies are therefore designed with an engine compartment that occupies about a third of the front (or sometimes the rear) of the body length. Compatibility between an engine and a vehicle body requires that the engine fit within the body's engine compartment without physical part interference. Moreover, compatibility between a prior art chassis with an internal combustion engine and a vehicle body requires that the body have an engine compartment located such that physical part interference is avoided. For example, a vehicle body with an engine compartment in the rear is not compatible with a chassis with an engine in the front.
In particular, vehicles of the prior art contain complex mechanical and hydraulic connections for transmitting braking and acceleration input from brake and acceleration pedals to the appropriate mechanical components. However, it is also known that by-wire technology is possible in which the driver input from the foot pedals can be transmitted electronically or electromagnetically rather than mechanically to the electrical and mechanical systems responsible for executing the desired braking or acceleration.
It is also known in the prior art to have adjustable brake and accelerator pedals that are moved forwardly and rearwardly, and in some cases simultaneously moved somewhat upward and downward to accommodate various sizes of vehicle occupants. However, the movement of these pedals is rather limited to localize movement in front of a driver's seat that remains in the same lateral position relative to the vehicle and can only slightly be adjusted in the longitudinal vehicle direction. These prior art pedals are also limited in movement since they are typically mechanical linkages. Mechanical linkages result in inefficiencies, in part, because different driver locations in different vehicles require different mechanical linkage dimensions and packaging.
Common practice in vehicle design also provides a floorboard to support a seat or seats for the driver and passenger. The floor board extends into an inclined toe board or dashboard and an upright fire wall behind the motor compartment. The toe board locates the foot operated controls such as clutch and brake pedals for the driver and is frequently configured with a fixed foot pad to rest the driver's left foot. The inclined toe board provides a rest for the passenger's feet.
This invention provides a by-wire foot pedal system wherein at least one foot pedal is adjustably mounted in a vehicle, the foot pedals being movable along a track.
The invention is also a by-wire foot pedal system wherein at least one foot pedal is removably mounted in a vehicle for reconfiguration of the driving location, wherein the vehicle includes a plurality of interface points to which the foot pedal is connectable. The foot pedal may be connected to a vehicle seat or to a vehicle console.
The invention is also a by-wire foot pedal system wherein at least one foot pedal is adjustably mounted in a vehicle, the foot pedal being movable laterally within the vehicle body.
The invention is also a method of selling a new OEM vehicle to an end user consumer comprising the steps of: selling the vehicle seats completely independent of the body and chassis. Such a method of selling permits the body of the vehicle and the chassis to be sold to the end consumer independently of each other, the foot pedals then being adjustable to adapt the body to the consumer.
Accordingly, this invention provides a vehicle with a vehicle seat and a driver control unit comprising: a vehicle seat; and a driver interface panel which is reconfigurable for a variety of functions selected from the group consisting of driving, entertainment, child care, etc. Such an invention provides for the unit to be removably mounted at numerous locations or driving positions within the vehicle.
This invention also provides an improved foot rest which is adjustable for comfort in addition to being transversely translatable for repositioning driver control. The invention is particularly useful in vehicles which have no engine or engine compartment up front to see over and merely a steering guide that is easily movable to the left or right for a driving position. Driver and passenger have enhanced leg room. The foot rest may accommodate either driver or passenger. The foot rest is preferably used in combination with a vehicle seat. The foot rest has a base translatable longitudinally and/or transversely with respect to the vehicle and with respect to a transversely mountable seat in the vehicle. A post is angularly connected to the base and is preferably translatable up and down to adjust the angle. An elongated beam is pivotally connected to the post and is adjustable to provide the desired angle of foot or leg support. Actuators are connected respectively to the base, post and beam to provide the desired adjustment and may be electrically or hydraulically controlled.
Accordingly, the invention is also a foot rest for use with a seat of a vehicle. The foot rest has a base moveable forwardly and backwardly, a post connected to the base and moveable upwardly and downwardly with respect to the base, and a beam pivotally supported with respect to the base and/or the post. The invention also has a first actuator connected to the base for moving the base, a second actuator connected to the beam for pivoting the beam, and a third actuator for increasing or expanding the surface area of the beam, all to enable adjustments which enhance the comfort of the driver or a passenger.
The invention is also useful in models of mobility interchangeability. This is the process to change the way vehicles are manufactured. Varying styled self-contained vehicle bodies with floors and attached seats can be swapped, interchanged, connected and disconnected with a structural technology frame or rolling platform which includes the power and suspension components. The ability to move and adjust foot pedals for either vehicle control or driver and passenger comfort is particularly advantageous in such models
The above objects, features and advantages, and other objects, features and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.
a show partial exploded perspective schematic illustrations of a rolling platform according to a further embodiment of the invention in an attachment scenario with a body pod, the rolling platform having multiple electrical connectors engageable with complementary electrical connectors in the body pod;
Referring to
Lateral structural elements 34, 36 extend between elements 20, 30 and 22, 32, respectively nearer the front axle area 16 and lateral structural elements 38, 40 extend between elements 20, 30 and 22, 32, respectively nearer the rear axle area 18, thereby defining a mid-chassis space 41. The front axle area 16 is defined in and around structural elements 43, 44 at the rear and front, and on the sides by structural elements 46, 48 which may be extensions of the elements 20, 22, 30, 32 or connected therewith. Forward on the front axle area, a forward space is defined between element 44 and elements 50, 52. The rear axle area 18 is defined in and around structural elements 53, 54 at the front and rear, and on the sides by structural elements 56, 58, which may be extensions of the elements 20, 22, 30, 32 or connected therewith. Rearward of the rear axle area 18, a rearward space is defined between element 54 and elements 60, 62. Alternatively, the rear axle area 18 or the rearward space may be elevated relative to the rest of the structural frame 11 if necessary to accommodate an energy conversion system, and the frame may include other elements to surround and protect an energy conversion system. The frame defines a plurality of open spaces between the elements described above. Those skilled in the art will recognize materials and fastening methods suitable for use in the structural frame. For example, the structural elements may be tubular, aluminum, and welded at their respective connections to other structural elements.
The structural frame 11 provides a rigid structure to which an energy conversion system 67, energy storage system 69, suspension system 71 with wheels 73, 75, 77, 79 (each wheel having a tire 80), steering system 81, and braking system 83 are mounted, as shown in
Referring to
As shown in
The electrical connector 95 is engageable with complementary electrical interface connector 91 on a vehicle body 85 or the skinned over surface of the chassis. The electrical connector 91 may perform multiple functions, or select combinations thereof. First, the electrical interface connector 91 may function as an electrical power connector, i.e., it may be configured to transfer electrical energy generated by components on the chassis 10 to a vehicle body 85 or other non-chassis destination. Second, the electrical interface connector 91 may function as a control signal receiver, i.e., a device configured to transfer by-wire or non-mechanical control signals from a non-chassis source to controlled systems including the energy conversion system, steering system and braking. Third, the electrical interface connector 91 may function as a feedback signal conduit through which feedback signals are made available to a vehicle driver. Fourth, the electrical interface connector 91 may function as an external programming interface through which software containing algorithms and data may be transmitted for use by controlled systems. Fifth, the electrical interface connector may function as an information conduit through which sensor information and other information is made available to a vehicle driver. The electrical interface connector 91 may thus function as a communications and power “umbilical” port through which all communications between the chassis 10 and the driver-operable control input device and/or foot pedals in the attached vehicle body 85 are transmitted. Electrical connectors include devices configured to operably connect one or more electrical wires with other electrical wires. The wires may be spaced a distance apart to avoid any one wire causing signal interference in another wire operably connected to an electrical connector or for any reason that wires in close proximity may not be desirable.
If one electrical connector performing multiple functions is not desirable, for example, if a cumbersome wire bundle is required, or power transmission results in control signal interference, the body attachment interface 87 may include a plurality of electrical interface connectors 91 engageable with a plurality of complementary electrical connectors 95 on a vehicle body 85, with different connectors performing different functions. A complementary electrical connector 95 performs functions complementary to the function of the electrical interface connector with which it engages, for example, functioning as a control signal transmitter when engaged with a control signal receiver.
Referring again to
Referring again to
Most of the powertrain load is evenly distributed between the front and rear of the chassis so there is a lower center of gravity for the whole vehicle without sacrificing ground clearance, thereby enabling improved handling while resisting rollover forces.
Referring again to
Each body connection component has a spatial relationship relative to each of the other body connection components that can be expressed, for example, as a vector quantity. Body connection components and complementary connection components have the same predetermined spatial relationship if the vector quantities that describe the spatial relationship between a body connection component and the other body connection components to be engaged also describe the spatial relationship between a corresponding complementary connection component and the other complementary connection components to be engaged.
The body connection components and the complementary connection components are preferably adjacent without positional modification when a vehicle body 85 is sufficiently positioned relative to a chassis 10 of the invention. However, in the context of the present invention, the body connection components may be movable relative to each other within a predetermined spatial relationship to accommodate build tolerances or other assembly issues. For example, an electrical interface connector may be positioned and operably connected to a signal-carrying cable. The cable may be fixed relative to the structural frame at a point six inches from the electrical connector. The electrical connector will thus be movable within six inches of the fixed point on the cable. A body connection component is considered adjacent to a complementary connection component if one or both are movable within a predetermined spatial relationship so as to be in contact with each other.
The body connection components are preferably sufficiently exposed at a chassis face to facilitate attachment to complementary connection components on a matable vehicle body. Similarly, complementary connection components on a matable vehicle body are sufficiently exposed at a body face to facilitate attachment to body connection components on a vehicle chassis.
It is within the scope of the claimed invention to employ a connection device to operably connect a body electrical connector 95 with a distant complementary electrical interface connector 91, in the situation where a vehicle body does not have complementary connection components in the same predetermined spatial relationship as the electrical interface connector on a vehicle chassis. For example, a cable may have two electrical connectors 95 substantially at the electrical interface connector 91 body attachment interface 87 (
A body may have more complementary connection components than are engageable with the body connection components of a particular chassis. Such an arrangement may be employed to enable a particular body to be matable to multiple chassis each having a different predetermined spatial relationship among its body connection components.
The load-bearing body-retention couplings 89 and the electrical interface connector or connectors 91 are preferably releasably engageable without damage to either an attached body 85 or the chassis 10, thereby enabling removal of one body 85 from the chassis 10 and installation of a different body on the chassis 10.
Referring to
Examples of steer-by-wire systems are described in U.S. Pat. No. 6,176,341, issued Jan. 23, 2001 to Delphi Technologies, Inc.; U.S. Pat. No. 6,208,923, issued Mar. 27, 2001 to Robert Bosch GmbH; U.S. Pat. No. 6,219,604, issued Apr. 17, 2001 to Robert Bosch GmbH; U.S. Pat. No. 6,318,494, issued Nov. 20, 2001 to Delphi Technologies, Inc.; U.S. Pat. No. 6,370,460, issued Apr. 9, 2002 to Delphi Technologies, Inc.; and U.S. Pat. No. 6,394,218, issued May 28, 2002 to TRW Fahrwerksysteme GmbH & Co., KG; which are hereby incorporated by reference in their entireties.
Electrically conductive wires are used in the preferred embodiment to transfer signals between the chassis 10 and an attached body 85, and between transducers, control units and actuators. Those skilled in the art will recognize that other non-mechanical means of sending and receiving signals between a body and a chassis, and between transducers, control units, and actuators may be employed and fall within the scope of the claimed invention. Other non-mechanical means of sending and receiving signals include electromagnetic radiation and fiber optics.
Referring again to
The braking control unit 107 may also generate braking feedback signals 114 for use by a vehicle driver and transmit the braking feedback signals 114 through the electrical connector 91. The braking actuators 110, 111, 112, 113 apply force through a caliper to a rotor at each wheel. Some of the sensors 100 measure the applied force on each caliper. The braking control unit 107 uses this information to ensure synchronous force application to each rotor.
Referring again to
Examples of brake-by-wire systems are described in U.S. Pat. No. 5,366,281, issued Nov. 22, 1994 to General Motors Corporation; U.S. Pat. No. 5,823,636, issued Oct. 20, 1998 to General Motors Corporation; U.S. Pat. No. 6,305,758, issued Oct. 23, 2001 to Delphi Technologies, Inc.; and U.S. Pat. No. 6,390,565, issued May 21, 2002 to Delphi Technologies, Inc.; which are hereby incorporated by reference in their entireties.
The system described in U.S. Pat. No. 5,366,281 includes an input device for receiving mechanical braking control signals, a brake actuator and a control unit coupled to the input device and the brake actuator. The control unit receives brake commands, or electrical braking control signals, from the input device and provides actuator commands, or braking actuator control signals, to control current and voltage to the brake actuator. When a brake command is first received from the input device, the control unit outputs, for a first predetermined time period, a brake torque command to the brake actuator commanding maximum current to the actuator. After the first predetermined time period, the control unit outputs, for a second predetermined time period, a brake torque command to the brake actuator commanding voltage to the actuator responsive to the brake command and a first gain factor. After the second predetermined time period, the control unit outputs the brake torque command to the brake actuator commanding current to the actuator responsive to the brake command and a second gain factor, wherein the first gain factor is greater than the second gain factor and wherein a brake initialization is responsive to the brake input.
U.S. Pat. No. 6,390,565 describes a brake-by-wire system that provides the capability of both travel and force sensors in a braking transducer connected to a brake apply input member such as a brake pedal and also provides redundancy in sensors by providing the signal from a sensor responsive to travel or position of the brake apply input member to a first control unit and the signal from a sensor responsive to force applied to a brake apply input member to a second control unit. The first and second control units are connected by a bi-directional communication link whereby each controller may communicate its received one of the sensor signals to the other control unit. In at least one of the control units, linearized versions of the signals are combined for the generation of first and second brake apply company signals for communication to braking actuators. If either control unit does not receive one of the sensor signals from the other, it nevertheless generates its braking actuator control signal on the basis of the sensor signal provided directly to it. In a preferred embodiment of the system, a control unit combines the linearized signals by choosing the largest magnitude.
Referring again to
The energy conversion system 67 converts the energy stored by the energy storage system 69 to mechanical energy that propels the chassis 10. In the preferred embodiment, depicted in
The fuel cell stack 125 is operably connected to the compressed gas cylinder storage tanks 121 and to the traction motor 127. The fuel cell stack 125 converts chemical energy in the form of hydrogen from the compressed gas cylinder storage tanks 121 into electrical energy, and the traction motor 127 converts the electrical energy to mechanical energy, and applies the mechanical energy to rotate the front wheels 73, 75. Optionally, the fuel cell stack 125 and traction motor 127 are switched between the front axle area 16 and rear axle area 18. Optionally, the energy conversion system includes an electric battery (not shown) in hybrid combination with the fuel cell to improve chassis acceleration. Other areas provided between the structural elements are useful for housing other mechanisms and systems for providing the functions typical of an automobile as shown in
The energy conversion system 67 is configured to respond to non-mechanical control signals. The energy conversion system 67 of the preferred embodiment is controllable by-wire, as depicted in
An energy conversion system transducer 132 may be located on a vehicle body 85 and connected to a complementary electrical connector 95 engaged with the electrical interface connector 91. The energy conversion system transducer 132 is configured to convert mechanical energy conversion system control signals 133 to electrical energy conversion system control signals 129.
Electrically conductive wire or wires 179 are used in the preferred embodiment to transfer signals between the chassis 10 and an attached body 85, and between transducers, control units and actuators. With reference to
The by-wire systems are networked in the preferred embodiment, in part to reduce the quantity of dedicated wires connected to the electrical connector 91. A serial communication network is described in U.S. Pat. No. 5,534,848, issued Jul. 9, 1996 to General Motors Corporation, which is hereby incorporated by reference in its entirety. An example of a networked drive-by-wire system is described in U.S. Patent Application Publication No. US 2002/0029408, Ser. No. 09/775,143, which is hereby incorporated by reference in its entirety. Those skilled in the art will recognize various networking devices and protocols that may be used within the scope of the claimed invention, such as SAE J1850 and CAN (“Controller Area Network”). A TPP (“Time Triggered Protocol”) network is employed in the preferred embodiment of the invention for communication management.
Some of the information collected by the sensors 100, such as chassis velocity, fuel level and system temperature and pressure, is useful to a vehicle driver for operating the chassis and detecting system malfunctions. As shown in
a depict a chassis 10 within the scope of the invention and a body 85 each having multiple electrical interface connectors 91 and multiple complementary electrical connectors 95, respectively. For example, a first electrical interface connector 91 may be operably connected to the steering system and function as a control signal receiver. A second electrical interface connector 91 may be operably connected to the braking system and function as a control signal receiver. A third electrical interface connector 91 may be operably connected to the energy conversion system and function as a control signal receiver. A fourth electrical interface connector 91 may be operably connected to the energy conversion system and function as an electrical power connector. Four multiple wire in-line connectors and complementary connectors are used in the embodiment shown in
Referring to
In
Seat 182 is a passenger seat with an entertainment center 183.
Seat 184 is a passenger seat with a computer work station 193.
The embodiment depicted in
Referring again to
In the embodiment described above, the braking transducer 115 includes two hand-grip assemblies. Also as shown in
Furthermore, it will be appreciated that many persons are most acquainted with the foot pedal arrangements of the prior art for braking and accelerating and may not prefer the hand-type grip assembly shown in the preferred embodiment of
In addition, the energy conversion system transducer 132 may preferably be comprised of an acceleration foot pedal 188 that is adjustably and/or removably connected to the track arrangement 192 on the chassis 10 or the vehicle body 85. The foot pedal 188 preferably has a base portion 189 and a pedal portion 190 that is connected to the base portion 189. It will be appreciated that the base portion 189 and the pedal portion 190 could be formed integral or as separate components connected together in various manners, as described further hereinafter.
The vehicle occupant or driver 191 presses his foot on the brake pedal portion 187 to activate the braking transducer 115 including the sensors that measure both the rate of applied pressure and the amount of applied pressure, thereby converting mechanical braking control signals 116 to electrical braking control signals 108. The braking control unit 107 processes both the rate and amount of applied pressure to provide both normal and panic stopping, as earlier described herein in detail.
The vehicle occupant 191 alternately presses his foot on the accelerator pedal portion 188 to activate the energy conversion system transducer 132 that is configured to convert mechanical energy conversion system control signals 133 to electrical energy conversion system control signals 129, as was described in detail above.
Referring to
The base portions 186/189 of the foot pedals 185/188 preferably contain or are connected to the electrical connectors 95 which are coupled with the electrical interface connectors 91 that transmit the electrical signal from the brake transducer 115 or energy conversion transducer 132 operated by the foot pedals 185/188 to the brake actuators or energy conversion system actuators, as described in detail hereinbefore.
As shown in
Under some circumstances, the track arrangement may be cumbersome. Referring to
This “plug” type connection could be any type of suitable electrical/data connection such as a pig tail, a pin connector, a plug-type connector or any type of connector that transmits electrical/data signals. As shown in
It will also be appreciated that the connector 95 need not necessarily be an electrical connector. Instead, the foot pedals 185/188 could be mechanically attached to the floor at multiple attachment points, such as by a snap-in connector or could even be magnetically attached to the floor at any location. These connections could be instead of or in addition to the electrical connection to add strength to the foot pedals 185/188. Also, the foot pedals 185/188 could be adjustable within the vehicle by using a hydraulic movement system or a motor and linkage arrangement in addition to the electrical connection. The hydraulic arrangement would give more of a feel of the prior art pedals. For example, the adjustable foot pedal arrangement 222, 260 and 286 shown in
With reference to
More specifically for the first embodiment 222, turn now to
With reference to
The second embodiment 260 of the adjustable foot rest is described with reference to
A third embodiment 286 is shown in
The adjustable foot rest 222 can be modified in accordance with the description hereinbefore for foot pedals 185/188 so that the pedal is operable to either brake or accelerate. The foot rest 222 may also be provided with a track arrangement such as 235 and 234 in
As long as the foot pedals 185/188 have some internal or external power source, they can be moved around the vehicle. For example, the foot pedals 185/188 could have an internal battery mounted inside as the power source. A transducer within the pedal could send a wireless signal to the control units and actuators. The foot pedals 185/188 could also be attached magnetically to the floor.
While fairly traditional-looking pedals are shown, it will be appreciated that the pedals could be various shapes and sizes as long as they are a convenient device for pressing by the foot.
Typically, electrically conductive wires such as by-wire 179 are used in the preferred embodiment to transfer signals between the chassis 10 and an attached body 85, and between transducers, control units and actuators. As aforesaid, those skilled in the art will recognize that other non-mechanical means of sending and receiving signals between a body and a chassis, and between transducers, control units and actuators may be employed and fall within the scope of the claimed invention.
It will also be appreciated that foot pedals such as 185/188 could be connected to the vehicle seat and travel with a particular vehicle seat and use the electrical power connection coming through or under the seat.
While the by-wire foot pedals have been described with regard to the fuel cell vehicle having a generally flat rolling chassis 10, it will be appreciated that it is not limited thereto, but could be used in any by-wire vehicle, including those with a traditional internal combustion engine.
With reference to
Also advantageously and with reference to
It will be further appreciated that it would be possible to have a seat control device unit with the same or similar hardware for each vehicle seat. The computer screen 221 could then be a reconfigurable and programmable, such as by a menu driven process that selects the desired unit use for the driver operable control input device 177 (driver, entertainment, child, etc.) such that in one seat unit 300 the hand grips 301 are used as a steering transducer and in another vehicle seat they are reconfigured using software to be controls for a video game. The foot pedals 185/188 that travel with the seat may be removable from the seat/vehicle as desired.
While the best modes for carrying out the invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.
This application claims priority of U.S. Provisional Application Ser. No. 60/398,745 filed Jul. 26, 2002.
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60398745 | Jul 2002 | US |