RECONFIGURABLE OFFICE SPACE ORGANIZERS AND WORKSPACE ASSEMBLIES

Information

  • Patent Application
  • 20220251832
  • Publication Number
    20220251832
  • Date Filed
    February 03, 2022
    2 years ago
  • Date Published
    August 11, 2022
    2 years ago
Abstract
A workspace assembly includes a plurality of posts. Each post includes (i) a center portion, and (ii) spokes extending radially from the center portion. Each end of connectors connecting adjacent posts engage at least one spoke of a respective post. Panels are disposed between adjacent posts. First and second posts are connected by a first connector and a first panel is disposed between the first and second posts. First and third posts are connected by a second connector and a second panel is disposed between the first and third posts. Second and fourth posts are connected by a third connector and a third panel is disposed between the second and fourth posts. Engagement of the connectors with the respective posts sets respective angles of the connectors and panels relative to one another about the respective posts. A worksurface panel is supported between at least two sets of adjacent posts.
Description
FIELD OF THE INVENTION

The present invention relates generally to furniture and, more particularly, to office space organizers and workspace assemblies.


BACKGROUND OF THE INVENTION

Modular furniture is generally known in the art.


SUMMARY OF THE INVENTION

A workspace assembly provides reconfigurable and customizable office space furniture that is adaptable to an office space environment. The workspace assembly may include posts with spokes disposed radially around the posts. Connectors are received at the spokes of the posts and support panels between adjacent posts. The panels may comprise sides of a workspace. Filler strips may set the height of panels along the posts. Slotted filler strips may receive mounting brackets for worksurfaces. The panels may receive accessories. Optionally, a power supply may be disposed at workspace to enable mobility and provide power to a user at the workspace. Optionally, the worksurface may be disposed at a mobile and/or height adjustable base.


For example, a workspace assembly includes a plurality of posts. Each post of the plurality of posts includes (i) an elongated member having a center portion, and (ii) a plurality of spokes extending radially outward from the center portion. A connector spans between adjacent posts of the plurality of posts and connects via engagement of each end of the connector with at least one of the spokes of each respective post of the adjacent posts. A panel is disposed between the adjacent posts connected by the connector. The end of the connector and the spokes are configured to engage one another to set an angle of the connector and the panel relative to the posts and to other connectors and panels attached at one of the posts of the pair of posts and at another post of the plurality of posts.


These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a plan view of an exemplary workspace assembly;



FIG. 2 is a sectional view of a post of a workspace assembly;



FIG. 2A is an enlarged view of Section A of FIG. 2;



FIG. 3 is a chart of exemplary dimensions of the posts;



FIG. 4 is an exploded view of a top cap for attaching at the top end of a post and a bottom cap and level glide for attaching at the bottom end of a post;



FIG. 5 depicts views of a spanner connector and a post of the system;



FIG. 6 is a perspective view of a retainer element configured to be received at a post of the system;



FIGS. 7 and 7A depict a retainer element received at a post;



FIG. 8 is a plan view of a panel module;



FIG. 9 depicts a panel module with adjacent panels spaced apart to show their respective flanges;



FIG. 10 is a chart of exemplary height dimensions of the system;



FIG. 11 is a plan view of utility panel modules;



FIG. 12 depicts a glass panel insert;



FIG. 13 a plan view of wood panel inserts;



FIG. 14 depicts a fabric panel insert;



FIG. 15 depicts a utility panel module having panel modules with metallic painted inserts;



FIGS. 16A-C depict exemplary color options for painted inserts;



FIG. 17 depicts adjacent panel utility modules pivotable relative to one another via hinge components;



FIGS. 17A and 17B are top views of a hinge mechanism connecting adjacent panel utility modules, FIG. 17A showing the range of motion of the hinge mechanism;



FIG. 18 depicts male and female hinge connections of the hinge component of FIG. 17;



FIGS. 19 and 20 depict a hinge pin of the hinge component of FIG. 17;



FIGS. 21-23 depict a hinge knob of the hinge component of FIG. 17;



FIGS. 24 and 25 depict panel module filler strips inserted at slots of the post of utility panel modules;



FIGS. 26 and 27 are perspective views of a caster;



FIG. 28 depicts a chart of exemplary characteristics of the caster of FIGS. 26 and 27;



FIGS. 29-31 depict a screw used in assembling a workspace;



FIG. 32 is a plan view of a trapezoidal-shaped worksurface;



FIG. 33 depicts a method of manufacturing the trapezoidal-shaped worksurface of FIG. 32;



FIG. 34 depicts exemplary dimensions of the trapezoidal-shaped worksurface of FIG. 32;



FIG. 35 is a bottom view of a worksurface assembly with a secondary worksurface attached;



FIG. 36 is a bottom view of a worksurface assembly with a triangular secondary worksurface attached;



FIG. 37 is a bottom view of a worksurface assembly with a parallelogram secondary worksurface attached;



FIG. 38 is a bottom view of a workspace assembly having a lower sofa member;



FIG. 39 is a perspective view of a workspace assembly having a sofa assembly;



FIGS. 40-42 depict a slotted filler strip;



FIGS. 43 and 44 depict a mounting bracket;



FIG. 45 is a sectional view of a dashboard mounted between a worksurface and a panel;



FIGS. 46-48 depict the dashboard of FIG. 45;



FIGS. 49-51 depict a display shelf configured to attach at holes through the panel;



FIG. 52 is a perspective view of an organizer configured to attach at holes through the panel;



FIGS. 53-55 depict a paper tray configured to attach at holes through the panel;



FIGS. 56-58 depict an adjustable monitor holder configured to attach at holes through the panel;



FIGS. 59 and 60 depict a binder bin configured to attach at holes through the panel;



FIG. 61 is a perspective view of a receptacle holder configured to attach at holes through the panel;



FIG. 62 is a perspective view of a bag storage holder configured to attach at holes through the panel;



FIG. 63 is a perspective view of a folder holder configured to attach at holes through the panel;



FIG. 64 is a perspective view of a CPU holder configured to attach at holes through the panel;



FIG. 65 is a perspective view of a universal hook configured to attach at holes through the panel;



FIGS. 66-71 depict a horizontal wire manager;



FIGS. 72 and 73 depict an adaptive storage cart and podium;



FIGS. 74-78 depict a connector of the adaptive storage cart and podium;



FIG. 79 is an exploded view of the adaptive storage cart and podium;



FIG. 80 depicts a power supply being installed at a worksurface;



FIGS. 81-83 depict a mobile seating chair;



FIGS. 84 and 85 depict a pop-up chair;



FIG. 86 depicts details of another embodiment of a pop-up chair;



FIGS. 87 and 88 depict a tubing portion of the pop-up chairs of FIGS. 84-86;



FIGS. 89 and 90 depict an ergonomically configured worksurface;



FIGS. 91-99 depict a workspace with a sit-stand function;



FIG. 100 depicts a chart of exemplary combinations of worksurfaces and adjustable and non-adjustable bases;



FIG. 101 is a plan view of a workspace assembly;



FIG. 102 depicts a chart of exemplary combinations of worksurfaces and adjustable and non-adjustable bases;



FIGS. 103-105 are perspective views of side tables;



FIG. 106 depicts a power supply;



FIG. 107 depicts a charging system for the power supply of FIG. 106;



FIG. 108 depicts a series of screen modules attached to one another;



FIGS. 109-111 depict the hinge mechanism connecting adjacent screens;



FIGS. 112 and 113 depict swatches of colors and fabrics for the panels, cushions, and components;



FIGS. 114-120 depict woodgrain patterns for worksurfaces and panels;



FIGS. 121-127 depict woodgrain templates from which worksurfaces and panels are formed;



FIGS. 128-132 depict exemplary clusters of workspaces in an office space environment;



FIG. 132 is a perspective view of a mobile cart;



FIGS. 133-135 depict component compatible with the mobile cart;



FIG. 136 depicts a mobile cart;



FIGS. 137-139 depict office space environments with different combinations of clusters and workspaces;



FIG. 140 depicts a pop-up chair;



FIG. 141 depicts a mobile seating chair;



FIGS. 142 and 143 depict exemplary combinations of screens, workspaces, and seating in an office space environment;



FIG. 144 shows the clearance under screens;



FIG. 145 is a side view of a mobile cart;



FIG. 146 shows cushions for sofa modules;



FIG. 147 depicts power supplies at worksurfaces;



FIG. 148 depicts a chaise lounge; and



FIGS. 149-161 depict exemplary arrangements of workspace clusters in an office space environment.





DESCRIPTION OF THE PREFERRED EMBODIMENTS

A reconfigurable workspace assembly or system provides safer working environments in offices by providing protection on three sides for every workstation. The reconfigurable workspace assembly is a solution for worker health and safety in office environments. The system can have a variety of price points considering the material selections and configurations. The reconfigurable workspace assembly may be a moderately priced solution with widespread adoption. The workspace assembly provides healthy, comfortable workspaces and improved housekeeping. The workspace assembly facilitates collaboration, accommodates co-working concepts, and uses spaces efficiently. The workspace assembly adapts to everyone's tasks and workflows and improves productivity. The workspace assembly provides savings on up-front investment, utilities, and healthcare costs. The workspace assembly provides mobile, battery-powered workstations that are installed and reconfigured with little expense.


A reconfigurable workspace assembly 10 includes at least two vertical posts 12 and one or more screens or panels 14 connected to the posts 12 and arranged at a desired angle relative to one another (FIG. 1). For example, two vertical posts 12 may have a screen or panel 14 disposed therebetween and connected to respective parts or elements 16 of the posts 12, with a second screen or panel 14 connected at another part or element 16 of one of the posts 12 and a third screen or panel 14 connected to another part or element 16 of the other post 12. As discussed below, the reconfigurable workspace assembly 10 may include a power supply 106 to provide electrical power to a user's electrical devices and/or power components of the workspace so that the workspace may be positioned within a space (such as an office space or classroom environment) regardless of the location of electrical outlets. As shown in FIG. 1, the workspace assembly 10 may include a series of posts 12 and screens or panels 14 supported by adjacent posts 12 via connection to the posts 12 at connecting elements 16. The screens 14 may be angled relative to one another about the connected posts 12 to define workspaces or work stations of users of the workspace assembly 10. For example and as discussed further below, the posts 12 may support work surfaces 18 with the screens 14 connected between posts 12 at the perimeter or edge region of the work surfaces 18. The posts 12 may support additional or alternative components as discussed below.


The posts 12 comprise elongated posts that have a plurality of connecting elements 16 extending radially outward from a center portion of the post 12. The panels 14 may be connected to the posts 12 via respective panel connectors that have connecting elements that receive the connecting element 16 of the post 12 or that are received between two radially protruding connecting elements or spokes of the post. As shown in FIG. 2, the post 12 includes six connecting elements 16 radially spaced about the post 12. Optionally, the post may include any suitable number of connecting elements, such as four, eight, or twelve spokes, and the post may comprise any suitable diameter or the post may comprise any suitable shape, such as a post with four, six or eight sides.


In each opening between the posts, there are sections that capture a metallic (e.g., steel or aluminum) round-edge flat bar. Optionally, the flat bar may be an elongate strip of metal rather than standard strip stock.


The center portion of the post 12 may be drilled and threaded, such as to receive an element such as a cap screw or glide or caster. The opposite ends of the post 12 may both be drilled and the elements may share a common thread so that the post may be installed either end up and an element may be disposed at both ends. For example, both ends of the post 12 may be drilled and threaded for M10 to receive a cap screw at the top and a glide or caster at the bottom. For the cleaning and painting process during manufacturing, an intersecting hole may be required for drainage. The intersecting hole may be configured to be used as a hanger hole (such as for a painting). FIG. 3 is a chart 300 of exemplary dimensions of the posts 12. The chart 300 is not an exhaustive collection of suitable dimensions of the posts.


As shown in FIG. 4, a cap 20 may be installed at the bottom and/or top (i.e., opposing ends) of the post 12. Thus, top and bottom caps may be attached at the ends of the post and a leveling foot at a bottom end of the post may provide for adjustment of the height of the post relative to the ground surface. The top and bottom caps may be aluminum machined and configured to capture multiple panel modules and/or filler strips in the Z axis of the system. A flat head cap screw 22 (or other suitable fastener) may retain the top cap 20a at the top end of the post 12, such as a Grainger 29DJ65 flat head cap screw or the like. A leveling glide 24 (or other suitable fastener) may retain the bottom cap 20b at the bottom end of the post 12, such as a Hafele 651.01.500 or the like. A flanged set nut 26, such as a Grainger 30EK49 or the like, may be disposed between the leveling glide 24 and the bottom cap 20b. The bottom cap 20b used with casters may be thicker to keep the vertical locations of panel modules or worksurfaces the same as when the system is mounted on a leveling glide 24. When tightened, the flange set nut 26 prevents movement of the leveling glide 24, so the system is maintained in a level position. Thus, a post assembly for the system may include the post 12, two caps 20, a leveling glide 24, a flanged set nut 26, and a hex flat head cap screw 22.


The post may comprise an extruded metal post, such as made via extruding aluminum or other suitable material. The center or core of the posts and connecting elements 16 are solid (i.e., there are no hollow sections) which increases the life of the extrusion tool. The posts and connecting elements are drilled and tapped the same on each so the post is symmetrical for easier field installation. Extruders may deliberately build the extrusion tool to the low end of the dimensions (e.g., wall thicknesses, section lengths, etc.). As the tool is used it wears, so the part grows towards the high end of the dimensions. The bigger the tolerance range, the longer the tool lasts. When parts are at the high end of the tolerance range, it is time for a new tool. The post may be tooled first to see the first article dimensions. Then, the mating parts may be designed to fit.


In some embodiments, the posts 12 are joined via a spanner connector or member 28 that spans between two posts 12 and that has connecting elements 30 at each end that engage and connect to the respective posts 12 (FIG. 5). For example, the spanner connector 28 may be slid along each post 12 to a desired location (that corresponds to the height of the spanner connector when the posts are vertical). The spanner connector 28 acts in conjunction with the panel modules 14 to control the dimensions between the posts 12. When combined with the flexible flanges on the base panels, the spanner connector 28 acts to create a rigid structure. The spanner connector 28 mates to the connecting element 16 of the post 12 to control the pitch between posts 12 in the system when it is installed. For example, the spanner connector 28 controls the distance between center points of the post, such as to 24 inches, 36 inches, or 48 inches. The dimensions of the spanner connector 28 may be configured to produce the desired section length based on the dimensions of the post 12. The spanner connector 28 mates via a mating component 30, such a curved slot detail. The curved slot detail may be deliberately undersized to enable field installation without the part jamming or binding as it is installed. A hole may be added to the end tab to serve as a hanging hole.


As shown in FIGS. 6 and 7, the panel or panels 14 may be connected to the posts 12 (above or below the spanner connector 28) via a retainer element 32 that connects to the posts 12 (such as via a protrusion 34 of the retainer element 32 being received between two adjacent connecting elements 16 of the post). The retainer element 32 has a receiving portion 36 that receives an end or vertical edge of the panel 14 therein to retain the panel 14 at the posts 12. The retaining element 32 comprises a flexible material (e.g., urethane) and can be compressed during assembly. The compressibility of the retaining element 32 compensates for tolerance variances in the Z axis of the system. The retaining element 32 positions the panel module inserts 14 side to side and front to back (X and Y axis). The retaining element 32 acts in conjunction with the spanner connector 28 to position the panel module inserts 14 top to bottom (Z axis).


Sections or tabs or protrusions of the retainer element or module retainer 32 may define the receiving portion 36. The tabs may be angled inward and comprise a flexible material so the tabs can accommodate slight differences in thickness of the panel modules 14. For example, the receiving portion may be designed for panel modules having a thickness of about 1 inch.


A medium soft, medium hard durometer (e.g., Shore A, 60-65) may be specified for the retainer element 32 to enable the extrusion to compress vertically and horizontally. In the dimensioning of the system, mating parts are dimensioned in a way to take advantage of the compressive properties of the module retainer 32. By oversizing the X axis dimensions of the mating parts, the assembled product results in a rigid structure. The sections of the part that capture the panel modules 14 are angled inward, such as by three degrees, and intended to flex so there is a consistent tight fit with the panel modules 14 if they vary in thickness.


As shown in FIGS. 8 and 9, the panels 14 include a base panel that may comprise two metal shapes next together. The panel includes two small flanges 38 that are bent at angles that create interference, so that they flex and compress (but do not bend) to tighten against the panel module retainer 32 and post assembly to make the system rigid. When two of these are assembled face to face, the flange 38 on the other end of the part serves to create the panel module thickness. The flanges 38 on the top and bottom of the part provide rigidity.


The panel may include a plurality of holes 40 established along the panel between the posts. The holes (such as trapezoid-shaped holes 40a and square-shaped holes 40b) are both decorative and functional. The trapezoid-shaped holes 40a comprise larger openings (such as near the ends of the panel) that allow up to eight wire cables with circuit breaker cord heads to pass through the same opening so multiple worksurfaces with outlets can connect to a building at one location. The square-shaped holes 40b are established along the panel 14 and provide connection points for adaptive elements, discussed below. The square-shaped holes 40b may be arranged along a grid pattern. The grid pattern may align with the centerlines of the posts so that the adaptive elements can be attached between panel modules. By utilizing a grid pattern, the adaptive elements can attach over a post or a spanner connector or both.


The panel 14 may be dimensioned to be slightly over-sized to ensure the panel module retainer 32 is compressed. The base panel 14 serves as a visual barrier under the worksurface 18. “H” flanges in the corners of the panels may press against the flexible panel module retainer 32 and work with the spanner connector 28 to create a tight fit. The longer flange on one side of the base panel may control the front to back dimension to make the dimension, for example, 1.060 inches thick. A top and bottom flange provides side-to-side stiffness to the panel and creates a finished appearance in the area where the module is placed next to the spanner connector 28. Thus, a panel assembly may include two base insert panels, two panel module retainers 32, two post inserts, and two spanner connectors 28.



FIG. 10 depicts a chart 1000 of exemplary vertical dimensions of the system. The overall vertical dimensions of the system may be determined by the dimensions of several parts. For example, a thickness of the spanner connector 28 may be a consideration as well as a tolerance variance realized on the one or more spanner connectors of the system. Between the spanner connectors 28 are individual panel modules 14. The height of the panel module 14 may be a function of the length of the panel module retainer 32 or the height of the panel module itself. In some embodiments, the panel module retainer 32 is the controlling part for vertical dimensions. The panel module retainer 32 may be a urethane extrusion with a nominal 60 durometer (Shore A). This may be about equivalent to a typical car tire. Cumulative tolerance variations can be remedied by compressing the urethane. A part that can be compressed also obviates the need for exact precision on the cut-to-length process for the panel module retainer. The panel module 14 vertical dimension may be around 0.030 inches to 0.050 inches undersized as compared to nominal (this giving dimension control to the panel module retainer) and a strip of thin light gap tape (e.g., 3M 4318 or similar) added along the entire top and bottom edge of the panel module 14 to make up the dimensional difference and provide an assembly that compresses when the top cap is assembled. The final panel assembly should have no light gaps and no obvious misalignment of parts, particularly at the top cap. Some adjustments to the durometer of the extrusion and/or dimensions may be considered. For example, if the extrusion is too soft, the assembly will not be sufficiently rigid and if it is too hard, the assembly may be too difficult to assemble.


The posts 12 and panels 14 may be connected and joined to form a workspace 10 (FIG. 1) or a utility panel module 42 (FIG. 11) or screen that may be wheeled or otherwise moved and positioned at the workspace. In other words, a plurality of panes 14 may be assembled or stacked along adjacent posts 12 to form a utility panel module 42. The posts and panels may be made for different height workspaces and modules, depending on the desired application. The spoked design of the vertical post allows for different shapes by facilitating connection of the panels and spanner connectors at various angles relative to one another at the same post.


The panel modules 14 may be dimensioned to provide for uniform height utility panel modules 42 no matter which individual panels 14 comprise the utility module. For example, in the illustrated embodiment, the utility panel module 42 comprises fabric, glass, laminate, veneer, and utility panel modules. Below the base panel, a 21 inch version may be used for the fabric, laminate, and veneer panel modules. The difference in height between the two metal base panels enables the system to use the same height panel modules no matter whether the system is mounted on glides or casters. Thus, a configuration using glides and a configuration using casters can be placed side by side and the heights and the positions may be the same. The height difference in the base panels compared to the other panel modules may be 5 inches so modularity is maintained when casters are used to support the system. The 29 inch panel module may also serve as a base panel, however there are no wire or cable pathways. All panel modules may be available in any suitable width, such as, for example, 24 inches, 36 inches, and 48 inches.


The panel modules 14 may comprise any suitable construction. For example, as shown in FIG. 12, the panel module may comprise a glass panel module 14 with a glass insert 44. Glass panel modules 14 may include a double-paned 1 inch thick with ¼ inch thick tempered glass on each side of the module. The module insert 44 is frameless and is all-glass, sealed construction. All glass panel modules may be any suitable height, such as, for example, 21 inches or 29 inches for below-the-worksurface positions, and 8 inches, 16 inches, 24 inches, and 32 inches for above-the-worksurface positions. The glass panel modules may be any suitable width, such as, for example, 24 inches, 36 inches, and 48 inches. The glass maybe colored with a light gray smoked finish. In some embodiments, a detail (such as 3/16 inch high) may be etched on the outside of the glass at positions that correspond to spanner connector positions. There may be no etching on below-the-worksurface glass modules. The edges of the glass panel modules maybe etched on four sides and foam light-gap tape may be added at the top and bottom, hidden by the etching. When shipped, the upper glass panel modules may include one spanner bar and two panel module retainers. The lower glass panel modules may include two spanner bars and two panel module retainers.


As shown in FIG. 13, the panel module may comprise a wood panel module 14 with a wood insert 46. Wood panels may have any suitable thickness, such as, for example, between 1 and 1.060 inches thick. For example, a 1.060 inch thickness assumes a 1 inch substrate and two 0.030 inch thick vertical grade high pressure laminate faces attached on opposite sides of the substrate. In some embodiments, veneers, thermally-fused boards, or paper foils may be used. The top and bottom of the insert are edge-banded, such as with 2 mm edge banding with a 0.1 mm diameter rounded and buffed edge trim. Optionally, the sides maybe banded. Foam light-gap tape may be added to the top and bottom of the finished wood insert. When shipped, the upper wood panel module may include one spanner bar and two panel module retainers and the lower wood panel may include two spanner bars and two panel module retainers. In the illustrated embodiment, three wood finishes of the wood insert 46 are shown. As discussed below, the wood insert 46 may comprise any suitable finish.


As shown in FIG. 14, the panel module may comprise a fabric panel module 14 with a fabric insert 48. Fabric panel modules may use an insert core made from, for example, ½ inch plywood laminated with two faces of ¼ inch tackable, self-healing cork. The top or bottom edge may have a small groove machined into the component to provide a place for fabric staples. A single piece of fabric may wrap the insert. If two different fabrics are required, a groove may be added to the opposite edge for additional fabric staples. Foam light-gap tape may be added to the top and bottom edges of the finished insert. When shipped, the upper fabric panel module may include one spanner bar and two panel module retainers and the lower fabric panel module may include two spanner bars and two panel module retainers.


As shown in FIGS. 15 and 16A-C, the panel modules 14 may comprise painted inserts 49. For example, the painted inserts may comprise a metallic paint. The recommended powder coat paint is Polyester TGIC Semi-Gloss Metallic Silver. It is similar in color to Stainless Steel but without the typical graining found in Stainless. The painted inserts 49 may comprise any color. For example, the painted insert 49 may be a high gloss white (RGB 236, 236, 231) or pantone cool gray (RGB 152, 158, 161). As shown in FIGS. 17-23, the assembly may include hinge components 50 that may attach at the post 12 and that may have a spanner connector 28 or panel retaining element 32 attached at an opposite end to allow for pivotal movement and adjustment of the panel 14 relative to the vertical post 12. A screen/visor hinge 50 may allow for pivoting and moving of the panel or screen to adapt the workspace. The length of the hinge enables the panels to fold onto each other when placed in the correct slots. When hinged panels are combined with posts with casters, the resulting screen or module is easy to move and store. The hinge component 50 may comprise two male hinge components and one female hinge component. One of the male components may attach to a panel (such as 1 in thick wood) and the other male component may attach to a post 12. The female hinge installs into a post 12. Optionally, a female component may attach to a wood component. FIGS. 19 and 20 depict an exemplary hinge pin 52 and FIGS. 21-23 depict an exemplary receiving hinge knob 54 threaded and configured to receive the hinge pin 52.


The hinge components 50 may comprise any suitable construction. For example, the hinge components may be 16 gauge steel and ¾ inch by ⅛ inch flat bar stock. Tabs may be added to the curved strip that extend about 0.060 in through a slot in the bar stock so the fillet for the weld is placed in the void area inside the post and not in the area where the bar stock meets the slot in the post. All parts may be engineered for self-fixture welding. Mating parts may have, for example, 0.060 inch slots to ensure orientation.


As shown in FIGS. 24 and 25, the assembly includes slotted filler strips 56 that are disposed along the posts 12 and at spaces between connectors of the posts. The slotted filler strips 56 assemble into the same part of the post that captures the spanner connector 28 and the non-slotted filler strip that spaces panel modules. The system components with hook details fit into the slots. The width of the slot allows two components with hooks to occupy the same slot. Other embodiments of this aspect of the system may have the holes spaced differently, and/or may be a formed rather than flat part. The slotted filler strips 56 may comprise any suitable material, such as steel, aluminum, or another material. The panel module filler strips 56 are placed inside the post extrusions 16 to properly position the panel modules 14. For example, a length of filler strip 56 may be placed above and below a panel 14. For example, 16 inch or 8 inch filler strips may be necessary. For example, the 16 inch strip may be used to position the base panel module when there are no modules below it. The 8 inch filler strip may be used when a user wishes to create a vertical gap between panel modules. The 8 inch filler strip may also be used when posts of different lengths are combined in a workstation cluster. When a full height panel module or series of modules are specified, filler strips may not be required. When casters are added to the posts, the assembly may use a smaller base panel, thus keeping the other modules and filler strip dimensions the same. The filler strips may be manufactured from 0.750 inches by 0.125 inches steel bar stock. The length of the filler strips is a critical dimension and may be laser cut. A paint hole can be added as it will not be visible when installed.


As shown in FIGS. 26 and 27, casters 58 may be disposed at the bottom of posts 12 of the system to provide mobility to the system. For example, the casters 58 may be threaded or comprise a plate mounted stem. The casters may be swivel or non-swivel. The casters may be with or without a brake. The casters may provide a color choice for the body, wheel, tire and brake of the caster. FIG. 28 depicts a chart 2800 showing exemplary optional characteristics of the caster 56.


Thus, a workspace 10 may be defined by, for example, four posts 12, with a panel 14 connected between adjacent posts 12. The angle of the panels 14 relative to the adjacent panel 14 (with the adjacent panels having an end connected to a common post) may be adjusted or selected to provide the desired shape of the workspace 10. For example, a trapezoid-shaped worksurface 18 may be formed to attach to mounting brackets 60 that attach to the panels 14 of the workspace. The mounting brackets 60 assemble into slotted filler strips in the posts. Unlike other systems furniture products that use cantilever construction to support worksurfaces, the work surfaces are attached in way that only creates vertical loads (since opposite ends or sides of the worksurfaces are supported at brackets). The benefit is that the posts and panel modules can be designed with limited torsional requirements. Optionally, instead of a worksurface or desktop, the brackets may support a seating panel on which cushions may be disposed to make a seating area.


The assembly may be constructed in any suitable manner. For example, the assembly may combine metal and wood to provide a precise fit and finish via a screw or other fastener. FIGS. 29-31 depict a screw 58, such as a Euro 32 mm system 5 mm screw. The screw 58 may be used in a 5 mm drilled hole, 0.500 inches clear depth to accommodate the length of the screw; 11 mm (0.433 inches). These holes are typical on the bottom side of all work surfaces. The minor diameter may be 4.6 mm. When installed in a 5 mm diameter hole, there is very little chance for misalignment. The screw is self-centering due to the relatively large minor diameter as compared to the hole diameter. The threaded major diameter may be 6 mm which provides excellent face screw holding power without excessive crushing of the fibers in the wood substrate. This feature may also enable parts to be disassembled and reassembled without losing holding powers. The shoulder under the head of the screw may be 7 mm diameter and may mate with a 7 mm diameter hole in the sheet metal component. The radius of the head of the screw may be 9 mm. The net result of this approach may be that the centerline of the drilled hole aligns with the centerline of the screw which aligns with the centerline of the hole in the metal part. Any misalignment will not be apparent.


As discussed above, the posts 12 may be configured to support a worksurface 18, which may provide a horizontal connecting surface between posts to be used, for example, as a desk or sitting surface. FIG. 32 depicts a trapezoidal-shaped worksurface 18. FIG. 33 depicts an exemplary method 3300 of forming the worksurface 18. At step 3302, the method 3300 includes starting with a master sheet of laminate, MDF, or veneer and cutting a rectangle slightly oversized as compared to the final size of the worksurface. At step 3304, the Edge Band is applied to the front edge prior to machining using a typical straight line edgebander. At step 3306, the banded rectangle is placed face down on a CNC router paying attention to the intended front edge of the part and the shape is machined on the remaining three sides. Optionally, 5 mm holes may be drilled in the same program to ensure proper placement with respect to edges of the part.


As shown in FIG. 34, an exemplary work surface machining and drilling plan may include machining a 2 mm radius or chamfer on the bottom edge (three sides) to enable proper fit with a metal dashboard and mounting brackets as the sheet metal parts will have a small inside radius in the bend that would interfere. Holes are drilled for dashboard attachment, worksurface mounting bracket, and return attachment.


As shown in FIG. 35, the worksurface 18 is mounted to the posts via mounting brackets 60. The holes for the mounting bracket and the return attachment plate are in the same relative position on both sides to keep the worksurface an unhanded item. The holes in the worksurface and the side of the return are the same distance from the edge, so the mounting plate is a symmetrical part. The mounting bracket 60 for a 30 inch depth may have four holes centered on the bracket so it is an unhanded part. The mounting brackets for the worksurface and return may be the same part when the work surface depth is 24 inches.


As shown in FIG. 36, the secondary worksurface 19 is manufactured by machining and finishing MDF. The sides may include a 2 mm radius along the bottom edges. To make the secondary worksurface 19 an unhanded item, the holes for mounting to a primary worksurface 18 are drilled along three edges. The mounting bracket and the mounting plate for the attachment to the primary worksurface 18 is the same as the mounting plate for the return. The grain direction for linear laminates and veneers may run parallel to a side of the triangular secondary work surface. A left hand (LH) and right hand (RH) worksurface support bracket may be included with the secondary worksurface as well as nine 5 mm Euro attachment screws.


As shown in FIG. 37, the secondary worksurface may be a parallelogram. The parallelogram return 19′ is manufactured by machining and finishing MDF. The bottom edge at the back may include a 2 mm radius or chamfer. There may be a LH and RH version for a parallelogram secondary work surface 19′. The mounting plate may use the same hole in the worksurface as other returns. The parallelogram secondary worksurface may include a work surface support bracket, a worksurface mounting plate, and seven 5 mm Euro attaching screws. The grain direction for parallelogram secondary worksurfaces having a laminate or veneer finish may run parallel to a side of the worksurface.


As shown in FIG. 38, the worksurface may comprise a lower sofa member 62. The lower sofa member 62 may be substantially similar to the work surface 18 in that it mounts between posts via mounting brackets and mounting plates, but at a height along the posts 12 suitable for sitting. The sofa platform 62 is a simple flat surface made from MDF. The front edge is bowed and the profile is machined the same as a worksurface front edge. The side edge may include a 2 mm radius or chamfer. The lower sofa member 62 may include two work surface support brackets and six 5 mm Euro attaching screws as well as the machined platform and a seat cushion assembly 64.


As shown in FIG. 39, the seat cushion assembly 64 may include a loose, boxed seat cushion 66. The seat cushion 66 may be 8 inches high in the front and 7 inches high at the back. The seat cushion 66 may be made from three layers of foam, high density on the bottom, medium density in the middle, and low density (soft) at the top. The bottom piece of foam may be wedge shaped, 4 inches high at the front and 3 inches high at the back. The medium density middle may be 2½ inches high and the low density may be 1½ inches high. The layers may be glued together and wrapped in polyester batting. A sewn microfiber cover encases the foam and polyester with a zipper on the bottom at the front. The microfiber cover may be slightly larger than the decorative cover, so the construction of the decorative cover controls the appearance of the cushion. The sewn decorative outer cover may also have a zipper at the bottom. The decorative fabric may only need to appear on the front and top of the cushion. The bottom and sides may thus be a low-cost but durable neutral-color fabric. The sides and front of the cushion may be sized to about 6½ inches at the front and 5½ inches at the back so the cushion appears to be rounded, not angular. Patterned fabrics may be matched and centered on the cushion; top, boxing, and welt (or no welt). Two hook and loop fasteners (e.g., VELCRO®) may be placed on the sides for assembly to the support.


A loose, boxed back cushion 68 may comprise an inner cushion made with microfiber fabric and an outer cover. The inner cushion may be sewn to create six horizontal tubes, each 3 inches in height by 6 inches in diameter. These fabric tubes may be stuffed with synthetic down. Exact amounts may be determined by trial and error, but the desired appearance may be a soft and pillowy look for the cushion 68. Decorative fabric may be used on all faces of the cushion 68. Thus, a workspace 10 having a sofa member may include a lower sofa member 62, two mounting brackets, four 5 mm Euro screws, four loop connectors, four slotted post filler strips, and a cushion assembly 64 including fabric, four hoop connectors, a zipper for a sewn fabric cover, medium density foam, soft density foam, polyester upholstery batting, and a sewn microfiber inner cover including fabric and a zipper.


In each post 12 there may be six identical openings. Three openings (i.e., every other opening) may be used for panel module attachment. The remaining three openings may be used for a slotted filler strip 70 (0.750 inches by 0.125 inches) that enable a mounting system spaced on one-inch centers. Optionally, 3/32 inch thickness may be used. There may be two or more lengths, such as 29 inches and 8 inches. The 29 inch slotted filler strip 70 may have slots 70a that are used for the worksurface/sofa platform mounting bracket. There may be an equal number of slots 70a on each end to keep the slotted filler strip 70 symmetrical. When a countertop surface or an upper wire management cover is included, the 8 inch version may be added in increments necessary to facilitate the item to be supported according to the height of the post and the desired position. The slotted filler strip 70 may be manufactured from standard steel strip stock. A laser cutting process may be used to add the slots 70a. In the same process, the length of the slotted filler strip 70 may be controlled by cutting both ends to ensure dimensional relationships are correct. A worksurface may include four 29 inch slotted filler strips and hook-mounted items may include 8 inch filler strips as necessary.


As shown in FIGS. 40-42, the slotted filler strip 70 assembles into the same part of the post 12 that captures the spanner connector 28 and the non-slotted filler strip 56 that spaces panel modules. System components with hook details may fit into the slots 70a. The width of the slot 70a may allow two or more components with hooks to occupy the same slot. Optionally, the slotted filler strip may space the slots differently, be a formed rather than flat part, and the part maybe steel, aluminum, or another material.


As discussed above and as shown in FIGS. 43 and 44, the worksurface 18 and lower sofa member 62 may be attached at posts of a workspace assembly using a support bracket 72. The support bracket 72 works in conjunction with the slotted filler strips 70 inside the post extrusions to affix the worksurface 18 or lower sofa member 62 at the desired height. The bracket 72 may, for example, be 24 inches or 36 inches and may have hole diameters of 7 mm for 5 mm Euro thread screws. The support bracket 72 may be installed into the slotted filler strip 70. A worksurface 18 or sofa platform 62 may then be placed on the support bracket 72. Euro screws are installed last. Once installed, the worksurface 18 or sofa platform 62 may not disengage without removing the Euro screws. The support bracket 72 enables worksurfaces 18 to be supported on the sides at the front and the back. Other office furniture systems that use slotted posts use a bracket that cantilevers from the post, thereby creating torsional loads on the panel structure. This design serves to eliminate the need to add structure to the panels to resist torsional loads. Thus, the worksurfaces create vertical loads, not torsional.


As shown in FIGS. 45-48, the assembly may include a dashboard 74 that attaches at the assembly and that has a channel at the bottom to hold cords and cables and that is open at the ends so the cords and cables can pass through the trapezoid shaped holes in the base panels, providing a continuous path to the point where the cords and cables pass to the infrastructure of the facility. The front and rear flanges of the dashboard 74 act as a stiffener to reduce visible sagging in the worksurfaces that are supported on the ends by the panel attachment bracket. The electrical power strip is located inside the channel and projects through the surface using the rectangular hole in the top of the dashboard 74. Optionally, the electrical power strip receives power from the mobile power supply of the workspace assembly, as discussed below. The top of the dashboard 74 is notched at the ends to provide a pathway for excess cords and cables. The cords and cables can be coiled and tucked into the channel of the dashboard keeping the worksurface top free of clutter. The channel at the bottom of the dashboard is open at the front to allow a user to manage the cord clutter from under the worksurface. Optionally, power outlets might protrude through a larger flange at the front of the channel and be located under the worksurface. The worksurface may comprise any suitably shaped worksurface. For example, the worksurface may comprise a trapezoid or triangular shape or the worksurface may be ergonomically designed according to human reach patterns.


The dashboard 74 may comprise a sheet metal part and a configurable 8-window power outlet array (such as an AXIL-Z from Byrne Electric). The dashboard may be attached to the worksurface using 5 mm Euro Screws on the underside of the worksurface. The dashboard does not connect to the panels. The back edge may be positioned in a way that the dashboard does not interfere with the spanner connector in the event a worksurface is placed in certain height positions, such as a higher position necessary to meet ADA requirements. The top of the metal dashboard may be dimensioned to be fractionally higher than the worksurface to ensure the radius created by bending the metal does not create a gap. The thickness of the worksurface may be about 1.060 inches and a small chamfer may be added to the wood edge of the worksurface in the routing program to ensure a tight fit between the dashboard 74 and the worksurface 18. The dashboard 74 may be a single 0.060 inch thick component that may be formed from a flat blank cut on a laser and formed using air bending on a press brake. To ensure proper fit and finish, the bending sequence may start from the edge near the attachment holes as the first three bends are the most critical in their relationship to other components. The last two bends may not be as critical. The dashboard may be 24 inches in length. Access holes may be provided to provide tool access for assembling the power strip.


The workspace and panels, with the array of holes at the panels and the slots at the slotted filler strips, may support a variety of adaptive elements, depending on the particular application and the desires of the person at the workspace or using the workspace or storage cart or podium. For example, the adaptive elements may include a display shelf 76 (FIGS. 49-51), an organizer or “ice cube” tray 78 (FIG. 52), a paper tray 80 (FIGS. 53-55), an adjustable monitor holder 82 (so the user's computer monitor(s) can be mounted to the side wall or panel of the workspace) (FIGS. 56-58), a binder bin 84 (FIGS. 59 and 60), a trash/recycling bag or receptacle holder 86 (FIG. 61), a backpack or purse or briefcase holding/supporting element 88 (FIG. 62), a folder holder 90 (FIG. 63), a computer or CPU holder 92 (FIG. 64), a universal hook 94 (FIG. 65), a horizontal wire manager 96 (FIGS. 66-71), a vertical wire manager, and/or the like.


A 30 inch mobile storage may have nine holes and a 24 inch mobile storage may have seven holes. The display shelf 76 may include a rear flange that turns up to prevent items from falling off the back edge and may include hooks that slot into holes in the panel 14. The organizer 78 may have the same mounting approach as the display shelf and have a rear flange turned up. Optionally, the receptacle holder 86 may have a flange at the bottom to support the bottom of the liner bag. The receptacle holder 86 may have a design circumference of 32-34 inches. The backpack or purse supporting element 88 may have gusset details to stiffen the element 88. Optionally, the element 88 may have small flanges facing down to stiffen the bottom. The folder holder 90 may have elongated sides and front to hide the folders and prevent materials from sliding out. Optionally, the folder holder 90 may have a back flange so folders that become disengaged to not fall to the floor. The CPU holder 92 may have small downward flanges on the bottom. Optionally, the CPU holder 92 may have gusset details at the bottom of the back near the ends. Optionally, the CPU holder 92 may have small flanges or hem details on the sides.


The horizontal wire manager 96 may work in conjunction with the base panel module or utility panel module to provide a pathway for wires and cables at places in the system where there is no worksurface dashboard 74. The horizontal wire manager 96 attaches to a metal base panel or to a utility panel and provides a supported path in areas where there is not a dashboard component, to avoid a tangle of cables and wires on the floor of a facility. The flanges that form a cradle detail at the bottom of the part are designed to be at the same height as the dashboard 74 so wires and cables can pass from one part to another. The horizontal wire manager 96 (such as with Axil-Z) works in conjunction with the base panel module or a utility panel module to provide a power system when there is no worksurface, such as when sit/stand tables are used for work surfaces. A vertical wire manager may be required at a place in the system where wires travel down or up to connect to building power. Optionally, the vertical wire manager may be configured to route and/or house electrical wires and components related to the mobile power supply discussed below. Thus, wires and other electrical components may be hidden from view and protected from catching or tangling on other objects.


Optionally, the posts 12, panel modules 14, and other components may be assembled to form an adaptive storage cart and podium 98. As shown in FIGS. 72 and 73, the adaptive storage cart and podium 98 uses the same materials and shapes. Except for the storage grid, all the components may be manufactured from 1 in MDF and assembled using Rafix Connectors, discussed below. All connectors may be located on the storage grid side of the podium 98 and on the underside of the podium top. If four connectors are placed under the storage grid at the base, additional connectors may not be necessary. All connectors may be hidden. The face of the panel opposite the storage grid may be covered in whiteboard material.


As shown in FIGS. 74-78, the connector 100 (e.g., a Rafix Connector) does not require edge boring. The connector 100 creates a strong joint due to face drilling and the 5 mm connecting bolt 102 that has high face screw-holding power. When installed, the top of the housing 104 of the connector may be flush with the top of the panel 14. The connector 100 also makes assembly simple as panels can be connected in any order. The adaptive storage cart and podium may be shipped flat and assembled in the field. The connector bolt 102 may be Hafele 263.20.847 with a length of 11 mm. The connector housing 104 may be Hafele 263.52.205. The connector hole may have a diameter of 5 mm and be 12 mm deep. The connector may have a depth of 14.5 mm. Two way engagement of the connector allows panels to be assembled in any order.


As shown in FIG. 79, the adaptive storage cart and podium 98 may be assembled in the field. All drilled holes may be spaced on 32 mm centers. The assembly sequence may include assembling all wood parts first, except for the top. The sheet metal grid may be assembled over the inserted 5 mm pins. The top then assembles to hold the grid in place. The casters may be plate mounted, such as by using the plate available from Og™. The pins may be Hafele 282.40.708 or the like.


There are many furniture power solutions available on the market. Most office panel solutions use 3-circuit solutions that include a duplex receptacle that selects one of the three circuits. These products have existed for several decades. The nature of the electrical loads in the office has changed since the introduction of the 3-circuit systems. Computer equipment, particularly monitors, typically use less power today than in the past. While each item uses less power, many users now use multiple monitors, charging devices, and other office appliances. While workstation load is reduced or stable, the need for outlets has increased. If you observe many user-occupied panel system offices, you will see extension cords, outlet adaptors, and tangles of wire on the floor. These are a challenge for fire safety and housekeeping. It does not matter to load capacity whether a legacy 3-circuit panel system or an AXIL-Z (or other power management device) is specified. The electrical interface of a building configures to one, two, or three circuits in either case. The feature of circuit selection is not lost with AXIL-Z. It simply occurs at the interface point rather than at the receptacle. Both approaches require thought as to where the furniture power system meets the building power system. Depending on the point where the building electrical interface is located and the size of the individual workplaces, the power management solution discussed below should be adequate for an eight-workstation cluster, or more. There is adequate room provided in the power and cable raceways in the workspace to coil (e.g., a 2 inch radius O.D.) excess cabling so future layout plans do not need the power system to be re-specified with each change. When installed, each workstation may be electrically independent from another.


As shown in FIGS. 80, the workspace may be configurable with a power supply 106, such as a 240 Wh battery, that enables the workspace to provide necessary electrical power for a user's electrical devices and/or lights at the workspace. The power supply 106 is mounted at the workspace so that the workspace may be mobile or movable within the environment without need for electrical connection to the environment's infrastructure. The power supply 106 provides electrical outlets (or other suitable electrical interface) and a power supply configured to power both electrical components of the workspace itself (such as powered mobility components) and all user components stationed at the workspace (e.g., computers and monitors, printers, telephones, light sources, etc.). For example, the power supply may be configured to provide enough electrical charge for a day or more. A user may connect their electrical device(s) directly to the power supply, such as via USB-C connection, or to a standard 12V electrical outlet connected to the power supply. Optionally, an outlet array or power strip may be provided at the horizontal wire manager and connected to the power supply. Because the power supply provides the electrical power and connectability necessary for the workspace, the workspace may be positioned as desired within a space regardless of the existence or placement of electrical outlets within that space. Thus, installation or reconfiguration of a space fitted with multiple workspaces can be accomplished with no up-front investment in inflexible building power support and the workspaces can be rearranged within the space as desired. The power supply may be integrated with any suitable workspace, for example a worksurface 18 or a chaise lounge.


As shown in FIG. 71, the horizontal wire manager may receive the power supply 106. This is the solution where sit/stand desks are used. It can also be used with Adaptive Storage Cart and Podium to incorporate a power solution. The horizontal wire manager is installed into the base panel and the power unit 106 is installed into the front flange of the horizontal wire manager. Access holes may be added to the back flange to provide tool access for assembly. Thus a worksurface may include a worksurface blank, two mounting brackets, four slotted post filler strips, 5 mm Euro Screws, a dashboard, and a power supply with a circuit breaker.


As shown in FIGS. 81-83, the system may include mobile seating. For example, a chair 108 may include pressure formed back and bottom covers, a formed plywood seat and back, and a 1 inch-16 gauge or 18 gauge tubing frame. The front and rear tubes may have the same 60 inch radius. The side frames may be formed and welded and then re-cut to ensure proper length. The chair 108 may comprise a 60 durometer urethane molded arm. The frame may be powder coated. Screws for the cover may attach in a recessed section of the arm and on the bottom of the chair. Non-swivel casters may be disposed on the rear legs for stability. Additionally, ½ inch tubing may be used in two places.


As shown in FIGS. 84 and 85, the system may include pop-up chairs 110. The pop-up chairs 110 may include a gusset detail at the bottom rear of the back and a hem detail on the underside. The leg and steel frame may be flush with the back of the cushion for stability. A swivel caster may be positioned at the front legs and non-swivel casters may be positioned at the rear legs for stability.


Optionally, and such as shown in FIG. 86, a pop-up chair 110′ may have channels formed by gaging to each side to ensure equal length flanges. Details on the channel ends are responsible for leg straightness. There may be a tack weld on inside top and bottom flanges. A U-bracket assembles in tension for leg attachment.



FIGS. 87 and 88 depict a tubing portion 112 of the pop-up chair 110. The tubing portion 112 includes a threaded insert for 1 inch outer diameter tubing, 16 gauge drilled/tapped to M10 thread. The diameter of the body is 0.500 inches. The tubing portion 110 may be drilled with a hex shank combination drill using a McMaster-Carr 3464A56 bit/tap.


As shown in FIGS. 89 and 90, the worksurface 18 may comprise any suitable shape and size. For example, the worksurface 18 have a width of 29 inches and a length of 59.5 inches or 71 inches. The worksurface 18 may be configured to provide an ergonomic shape, such that the shape is modeled after the ideal shape for human reach patterns (FIG. 90) for minimum reach (24-48 inches), normal reach (36-60 inches) and extended reach (48-72 inches).


As shown in FIGS. 91-99, the worksurface 18 may also attach to an adjustable base 114 to provide a sit-stand desk workspace assembly. In other words, the base adjusts between a lowered position, where a user may use the worksurface in a sitting position, and a raised position, where a user may use the worksurface in a standing position. FIG. 100 depicts a chart 10000 of potential combinations of worksurfaces and adjustable and non-adjustable bases. FIG. 102 depicts a chart 10200 of potential combinations of worksurfaces and adjustable and non-adjustable bases. For example, a worksurface or return may be mounted at a non-adjustable base to form a side-table 11 (FIGS. 103-105).


The workspace assembly may be manually adjustable or electrically operable to adjust the height of the worksurface. For example, the power supply 106 may also electrically power the sit-stand function of the workspace. Thus, the workspace includes a base configured to raise and lower the worksurface, such as via electrical operation of one or more adjustable legs and the power supply 106 powers the adjustable legs. For example, the worksurface may be adjustable between heights such as 25 inches and 42 inches above the ground via electrical adjustment of the base 114. The base 114 may also include one or more wheels to provide a mobile function of the workspace 10 and the one or more wheels may be electrically powered by the power supply, such as via a motor disposed in the base 114 and operable to power the one or more wheels.


As shown in FIGS. 98 and 99, the power supply 106 may mount to or be disposed at the work surface 18 or the base 114. For example, the work surface 18 and/or base 114 may have a receiving portion configured to receive the power supply 106 and the power supply 106 may be removably received at the receiving portion. The receiving portion may comprise a recess or cavity formed through an upper surface of the work surface 18 or a portion of the base 114 mounted to the work surface 18. The power supply 106 may electrically connect to other electrical components of the workspace at the receiving portion, such as via an electrical connector or mounting portion. For example, the receiving portion may be formed at an upper surface of the base 114 and the base 114 may comprise an electrically operable raising and lower mechanism for raising and lowering the height of the work surface 18. When the power supply 106 is disposed at the receiving portion of the base 114, the power supply may electrically connect to the raising and lowering mechanism of the base 114 to power the raising and lowering mechanism.


The sit-stand function of the workspace 10 may be operable via a user input, such as via buttons disposed at the workspace or via a remote device in wireless communication with the workspace. For example, an electronic control unit (ECU) comprising electronic circuitry and associated software operable to control the sit-stand function of the workspace may be BLUETOOTH® enabled and a user may be able to raise and lower the worksurface via input at a mobile device in communication with the workspace 10. The mobile device may comprise a software application that enables the communication and the software application may provide a notification or recommendation to the user as to when to move the desk between the sit and stand positions.


As shown in FIG. 106, the power supply 106 may include a battery unit 106a with outlets and a cradle or battery dock 106b with a locking tab to secure the battery unit 106a at the battery dock 106b. The battery unit 106a may be a 240 Wh Lithium-Ion commercial grade battery programmed for long life (70 percent-90 percent); Net 195 Wh. The outlets may comprise top-facing USB-A and USB-C connections. Thus, the battery unit 106a includes an interface for a user to electrically connect devices to the power supply. The battery unit 106a may be removable from the cradle 106b for portable use and the battery unit 106a, when mounted at the battery dock 106b, may provide power to the electrical components of the workspace. For example, the battery dock 106b, when mounted or disposed at the workspace, may electrically connect to the built-in electrical components of the workspace, such as the raising and lowering mechanism or a mobility mechanism driving the wheels of the base. When the battery unit 106a is disposed at the battery dock 106b, the battery unit 106a may power the built-in electrical components via the battery dock 106b so that the workspace may be mobile and electrically independent from the infrastructure of the environment.


Thus, one system powers the console movement and all equipment on the console. No other power sources are required with no cables or cords. The power supply 106 may be removably attached at the worksurface 18, such as at an underneath surface of the worksurface, to provide easy access for a user. For example, the power supply 106 may be housed in the cradle or other suitable holder, with the power supply and/or cradle snap attaching at the underneath surface of the worksurface. The power supply 106 may be attachable near an outer edge of the worksurface to provide easy access for a user to connect their electrical devices and for easy removal and replacement of the power supply. Thus, the power supply 106 provides a removable and swappable component for easy charging and replacement. The power supply may be portable and usable by a user separate from a workspace. In other words, it does not need to be in a docking system to function. The power supply may include a carrier handle and padded corners for improved mobility.


In the illustrated embodiment, the battery unit 106a comprises an elongated and substantially rectangular bar or brick having an upper facing surface. Electrical outlets, such as USB and standard 110V AC outlets or 12V DC outlets, are disposed at the upper facing surface. Optionally, other elements, such as indicator lights indicating the charge available from the battery unit or power buttons, may be disposed at the upper facing surface. The battery dock 106b comprises an elongated and substantially rectangular tub or receiving recess configured to receive and partially encase or surround the battery unit 106a such that the upper facing surface of the battery unit 106a is exposed and substantially coplanar with an upper edge or lip of the recess or cavity of the battery dock 106b. The battery dock 106b may include a locking tab so that, when the battery unit 106a is disposed at the battery dock 106b, the battery unit is secured to the battery dock. Optionally, the battery dock 106b includes a mounting or connecting portion configured to electrically connect the battery unit 106a to the battery dock 106b and optionally, via the battery dock, electrical components of the workspace.


As shown in FIG. 107, the power supply 106 may be compatible with a charging system 107 configured to charge the power supply only during off-peak charging times. The charging system 107 may comprise a charging station configured to receive and recharge one or more power supplies or the charging system may be a component of the power supply. For example, the power supply may include an ECU comprising instructions or software to recharge the power supply according to the description provided herein. The charging system may, for example, charge up to 24 power supplies at a time with one 20 amp circuit. Lighted indicators may show the charge status on each battery. Thus, the battery unit 106a may be removable from the battery dock 106b and attachable or receivable at the charging system 107 to power the battery unit 106a for subsequent use at the workspace.


Power usage during peak hours can be significantly more expensive than during off-peak hours and is dependent on such factors as season, geographic region, and various economic factors. Configuring the charging system to draw charge from a connected power supply (i.e., the electrical grid) only during off-peak hours may result in significant utility savings. For example, the charging system may be preprogrammed by a user, such as via a timer, to draw power (even when connected to the electrical grid) between only specified times or for only a specified duration. Optionally, the charging system may be configured to determine whether the current time is during off-peak or peak times and determine whether to draw power accordingly, such as via a signal received at a wirelessly connected device of the charging system.


As discussed above and as shown in FIG. 108, the workspace and panels and worksurface and adaptive components may comprise any suitable surface or surface finish. For example, the workspace and/or panels may comprise a glass, dry-erase, fabric, utility (i.e., having the array of holes at the panels), and/or woodgrain surface or finish. Furthermore, panel modules may comprise any suitable width and be stacked along posts of any suitable height. For example, panels may be 24 inches, 36 inches, and 48 inches wide and posts may be 46 inches, 54 inches, and 62 inches tall. Panels 14 of different configurations may be stacked between adjacent posts 12 to form mobile screens 42 and the mobile screens 42 may be connected via quick-connect hinges 50 (FIGS. 109-111). The hinges 50 may allow for a 240 degree range of motion and may allow screens to fold together for storage. The hinges 50 may comprise snap-in pins.



FIG. 112 depicts an exemplary combination 11200 of color, fabric, and woodgrain choices for a workspace system. FIG. 113 depicts a chart 11300 of optional fabric and color swatches.


As shown in FIGS. 114-120, workspaces and/or panels having a woodgrain finish may comprise a family of parts, all from a common bookmatched woodgrain. In other words, duplicate components (having the same size and orientation) have the same wood grain pattern and differently sized or oriented workspaces and/or panels may have the same or matching or corresponding woodgrain patterns derived from the same template or plank or panel of woodgrain (e.g., Japanese Ash veneer). The system may comprise one of four color families and each family may include a solid color and three woodgrain pattern. For example, and as shown in the chart 11400 of FIG. 114, the families may include a sterling family, a nightshade family, a crème family, and an espresso family. Each family includes a solid pattern, an arvandis pattern, a tweis pattern, and a carpathian pattern. Other families and patterns may be suitable. Thus, all table and console tops can be specified with a solid color or a woodgrain. Other products may be available in any of the solid colors. When the top surface is a woodgrain, the bottom surface may be a solid color from the corresponding family. Woodgrain patterns are bookmatched. FIG. 115 depicts exemplary worksurfaces 18 with a woodgrain pattern of the tweis sterling family. FIG. 116 depicts exemplary worksurfaces 18 with a woodgrain pattern of the tweis nightshade family. FIG. 117 depicts exemplary worksurfaces 18 with a woodgrain pattern of the tweis crème family. FIG. 118 depicts exemplary worksurfaces 18 with a woodgrain pattern of the tweis espresso family. FIG. 119 depicts exemplary panels 14 with different wood tones. FIG. 120 depicts exemplary panels with different woodgrain patterns.


Digital wood grain patterns and colors are stored and the selected combination can be accessed and used for printing the selected wood grain or other pattern onto the surface. Additionally, a base color is powder coated onto a panel or workspace prior to the finish color and woodgrain being applied (such as via an inkjet printer) to ensure matching color between components and matching woodgrain between components of different color.


Thus, the patterns and/or color of the woodgrain are designed to match among workspaces and/or panels having the same selected woodgrain finish. This may be accomplished in the manner described below and illustrated in FIGS. 121-127. First, a base color is powder coated onto a template 116 for a panel or workspace. Then, an ink jet prints the selected color and woodgrain pattern or other pattern (stored in memory) over the powder coated surface or top. The base color, such as gold, light grey (such as 90 percent transparent), and/or dark grey (such as 85 percent transparent) does not show through the ink jet-printed color and pattern that is printed over the powder coated surface. Then, a component outline 118 may be formed on the template 116, such as for a panel or worksurface, and the component may be cut from the template 116.


The woodgrain pattern is designed from a large template 116, such as 3 feet by 11 feet, and printed consistently across components of similar or common configurations to ensure consistent application. For example, woodgrain patterns may be designed for 30 inch by 72 inch trapezoidal worksurfaces, 30 inch by 60 inch trapezoidal worksurfaces, 8 inch by 24 inch panels, and 24 inch by 36 inch panels. The woodgrain pattern does not repeat over long distances (unlike Formica, where pattern repeats every 36 inches or 48 inches or so, depending on the diameter of a print roller). Optionally, the process mirror images the grain pattern from a center point in two or more directions (such as three or four or more directions). This process allows a producer to keep inventory of components that do not have preselected color and/or grain. After a customer orders a component with a selected color and grain, the component can be printed with the selected color and grain.


Thus, worksurfaces and/or panels of the same orientation will have the same woodgrain pattern and worksurfaces and/or panels of different orientations may have the same color with woodgrain patterns derived from the same woodgrain template. Thus, a family of parts may be formed, all from a common bookmatched woodgrain. Each part, such as identified by part number, may be associated with a specific print selection position from the template.


Optionally, woodgrain patterns may be designed for specific shapes that are cut out of a larger panel of material (such as a pre-colored material) at desired and consistent locations for specific worksurfaces and/or panels. In other words, for example, 30 inch by 72 inch trapezoidal worksurfaces, 30 inch by 60 inch trapezoidal worksurfaces, 8 inch by 24 inch panels, and 24 inch by 36 inch panels, may be cut out at a specified position of the colored template, where parts of the same type are cut at substantially the same position of different templates. Optionally, parts that are the same width may be cut from different positions along the length of the template so as to have a continuous woodgrain pattern among multiple parts. For example, to form 48 inch long parts, the image may be repeated and the part may be cut from a position where the parts meet along the template.


As shown in FIGS. 128-131, screen segments may be combined with fixed connections to form a cluster 120 of workspaces. For example, two-way clusters (FIG. 129), three-way clusters (FIG. 130), or four-way clusters (FIG. 131). As shown in FIG. 132, clusters 120 of various configurations may be positioned about an office space environment 121 as desired.


As shown in FIG. 132, a mobile cart 122 may comprise a base and utility panel 14. The utility panel 14 may provide storage above or below a worksurface and may be configured with adaptive elements such as the paper tray, the binder bin, hanging file folders, and trash/recycling containers. FIG. 133 depicts adaptive elements configured to attach to a utility panel and exemplary colors of the adaptive elements. FIG. 134 depicts a utility panel 14. As shown in FIG. 135, base panels position below worksurfaces may support adaptive elements such as cable trays or CPU holders.


As shown in FIGS. 136 and 137, fixed and variable workspace assemblies may be present in a workspace environment 121. Personalized mobile carts 122 may easily store when employees are working from home. In the office, workstation consoles may be equipped with things any user needs, such as a large monitor, power connections, and typical adaptive elements. A cluster 120 may be fixed while a cart 122 may be variable. FIGS. 138-161 depict various exemplary office space environments 121. For example, glass modules may enhance teamwork. Dry-erase modules may support brainstorming. Ottomans and pop-up seating 110 may support casual one-on-one meetups and quick meetings. Sofas maybe integrated into any workstation cluster 120. Mobility and space under the screen modules 42 simplify housekeeping. Cushions 66, 68 may be designed with removable covers. Adaptive elements organize, eliminate drawers and cabinets, and reduce clutter. Power solutions, such as horizontal wire manager 96, eliminate cord and cable tangles. A sofa may be formed as a chaise 124. Thus, the clusters 120 and workspaces 10 may be placed in an office space environment 121, along with a battery charging station 107, a team area, co-working stations, and semi-private offices.


When assembling workstations 10, the system may be specified and installed as a cluster of workstations, rather than individual workstations. To simplify installation, all the parts for a cluster may be shipped together as a kit or identified according to a naming convention for each cluster. The first step may be to assemble the posts and base panels for a cluster. This involves inserting the panel module filler strips at the base of the posts, then installing the first spanner connector. The base panel module is then assembled and secured in place with a second spanner connector. This may be repeated for each panel module section in the cluster.


After the post and base panel assembly is completed for the cluster, the system may be leveled by adjusting the leveling glide and by using the tops of the posts as a reference. The flanged set nut located on the glide may be tightened to secure the adjustable glide and lower bottom connector in place.


Worksurfaces and returns (secondary workstations) may then be added to the cluster. To install the worksurfaces and returns, the slotted filler strips are inserted into the posts. Four worksurface support connectors are installed for each worksurface at the desired heights in the slotted filler strips. The worksurface is placed on top of the work surface support connectors and two Euro Screws are added to secure the worksurface. The remaining panel modules and spanner connectors may then be added to the workstation cluster. After all the panel modules and worksurfaces have been installed, filler strips are added where/if there are changes in height in the cluster. In the final step, the adaptive elements may be installed as required.


Optionally, for the spanner connector machining dimensions, the extrusions should fit tight enough to create a rigid panel structure but fit loose enough that assembly is easy. The design may be adjusted by changing the CNC machining program for the shapes for the ends of the spanner connector.


The panel module and spanner connector stack should not be too large to allow the top connector to be assembled and should not be too small as it might create too large of a gap at the top of the stack.


Optionally, any suitable colors may be used, as discusses below, such as all aluminum and steel parts using white and metallic.


Optionally, for the slotted filler, a small radius may be included on the inside of the hook for ease of installation.


Optionally, the impact of loads on the worksurface may be checked with the dashboard assembled to the worksurface. For example, a known weight (such as 200-300 lbs) may be placed, centered 6 inches from the user side of the work surface, to measure deflection. If the amount of deflection is too great, a 0.030 inch thick high pressure laminate backer sheet (no color no pattern) may be used on the bottom of the work surface as the high tensile strength of the laminate backing should reduce the amount of deflection. Optionally, a flat piece of steel may be attached to the underside of the worksurface using a series of Euro Screws, which have a high shear strength.


Dimensions described herein and included with the illustrated embodiments are merely exemplary and it should be understood that the workspace assembly and systems may comprise any suitable dimensions. For example, dimensions may be shown in inches to three decimal places. In some implementations, Euro 32 mm processes are used to bring metal and wood parts together with precision. Holes in sheet metal may receive Euro Screws and have a diameter of 7 mm. Corners of sheet metal parts may have a radius, such as 0.09 inches, so that no sharp corners are present. Dimensions may include design-in clearances and radii to simplify field installation. Powder coat paint thickness may be 0.002 inches. Steel components may have a thickness of 0.060 inches (16 gauge) so parts can be combined for better yield from master sheets in manufacturing.


The workspace assembly and systems may be manufactured in any suitable manner. For example, product design may rely upon the precision capabilities of laser cutting equipment for steel and CNC machining for wood products to control dimensions critical to system strength, rigidity, and squareness and to minimize tolerance variations. Powder coat paint is the assumed finish for all metal parts, but it should be understood that other suitable finishes may be used. Veneer or vertical grade laminate (having a thickness dimension such as 0.030 inches) glued to a 1 inch substrate is assumed for all wood parts, although it other materials such as stone or painted medium density fiberboard (MDF) may be used. The extrusions may require tooling while the top/bottom cap may be a machined or cast part.


Various embodiments and optional designs and accessories are disclosed and shown herein. The scope of this disclosure is not limited to the various embodiments and optional designs and accessories. The dimensions and tolerances shown and discussed below are intended to be exemplary of one or more particular designs of the assembly and are in no way intended to limit the scope of the particular embodiments disclosed herein.


Changes and modifications in the specifically described embodiments can be carried out without departing from the principles of the invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.

Claims
  • 1. A workspace assembly comprising: a plurality of vertical posts, wherein each vertical post of the plurality of vertical posts comprises (i) an elongated member having a center portion, and (ii) a plurality of spokes extending radially outward from the center portion;a plurality of connectors, wherein each connector of the plurality of connectors connects adjacent vertical posts of the plurality of vertical posts, and wherein each connector of the plurality of connectors comprises opposing ends, wherein each end of the opposing ends is configured to engage at least one spoke of the plurality of spokes of a respective one of the adjacent vertical posts;a plurality of vertical panels, wherein each vertical panel of the plurality of vertical panels is disposed between adjacent vertical posts;wherein a first vertical post of the plurality of vertical posts and a second vertical post of the plurality of vertical posts are connected by a first connector of the plurality of connectors, a first vertical panel of the plurality of vertical panels disposed between the first vertical post and the second vertical post;wherein the first vertical post and a third vertical post of the plurality of vertical posts are connected by a second connector of the plurality of connectors, a second vertical panel of the plurality of vertical panels disposed between the first vertical post and the third vertical post;wherein the second vertical post and a fourth vertical post of the plurality of vertical posts are connected by a third connector of the plurality of connectors, a third vertical panel of the plurality of vertical panels disposed between the second vertical post and the third vertical post;wherein engagement of the second connector with the at least one spoke of the first vertical post sets an angle of the second connector and the second vertical panel relative to the first connector and the first vertical panel about the first vertical post;wherein engagement of the third connector with the at least one spoke of the second vertical post sets an angle of the third connector and the third vertical panel relative to the first connector and the first vertical panel about the second vertical post; anda horizontal worksurface panel supported between at least two sets of adjacent vertical posts of the plurality of vertical posts.
  • 2. The workspace assembly of claim 1, wherein each end of the plurality of connectors comprises a tab that, when the end engages the at least one spoke of the respective vertical post, is received between adjacent spokes of the plurality of spokes of the vertical post.
  • 3. The workspace assembly of claim 2, wherein, when the end engages the at least one spoke of the respective vertical post, the end is slid onto the respective vertical post at one end of the vertical post and moved along the vertical post to a desired location along the vertical post.
  • 4. The workspace assembly of claim 3, wherein, when a respective vertical panel of the plurality of vertical panels is disposed between adjacent vertical posts, the respective vertical panel is connected to the adjacent vertical posts via a retaining element that is not slid onto either vertical post of the adjacent vertical posts.
  • 5. The workspace assembly of claim 4, wherein the retaining element comprises a deformable protrusion that is received between the adjacent spokes of the respective vertical post above or below the respective connector.
  • 6. The workspace assembly of claim 3, wherein each vertical post of the plurality of vertical posts has an upper cap and a lower cap attached at respective ends of each vertical post to limit removal of one or more connectors of the plurality of connectors from the respective vertical post.
  • 7. The workspace assembly of claim 1, wherein each vertical panel of the plurality of vertical panels comprises a plurality of holes therethrough, and wherein the plurality of holes are configured for attaching one or more accessories to the respective vertical panel.
  • 8. The workspace assembly of claim 1, comprising a screen panel hingedly attached at one or more vertical posts of the plurality of vertical posts via a hinge and is pivotable relative to the one or more vertical posts via the hinge.
  • 9. The workspace assembly of claim 1, wherein the horizontal worksurface panel is supported between the at least two sets of adjacent vertical posts of the plurality of vertical posts via respective brackets that support at least two side edges of the horizontal worksurface panel.
  • 10. The workspace assembly of claim 9, wherein the brackets attach at the respective vertical posts via slotted filler strips that extend along the respective vertical posts between adjacent spokes of the plurality of spokes.
  • 11. The workspace assembly of claim 10, wherein ends of the brackets are configured to attach at the slotted filler strips, and wherein center regions of the brackets are angled to provide respective attachment surfaces for attaching the horizontal worksurface panel at the bracket.
  • 12. The workspace assembly of claim 1, comprising a power supply configured to electrically power electrical devices at the workspace assembly.
  • 13. The workspace assembly of claim 12, wherein the power supply is disposed at an underneath surface of the horizontal worksurface panel.
  • 14. The workspace assembly of claim 1, wherein the vertical posts and the connectors are part of a movable base of the workspace assembly, and wherein the movable base comprises a plurality of wheels for moving the movable base over a support surface.
  • 15. The workspace assembly of claim 1, wherein at least one vertical panel of the plurality of vertical panels and the horizontal worksurface panel include a surface having a woodgrain pattern, and wherein the woodgrain pattern is selected from a plurality of patterns stored in digital memory, and wherein the selected woodgrain pattern is printed onto the respective surfaces of the at least one vertical panel and the horizontal worksurface panel.
  • 16. The workspace assembly of claim 15, wherein each vertical panel of the plurality of vertical panels and the horizontal worksurface panel includes a respective surface having the selected woodgrain pattern.
  • 17. A workspace assembly comprising: a worksurface panel;a movable base that supports the worksurface panel, the movable base comprising a plurality of wheels for moving the movable base over a support surface;a rechargeable power supply disposed at the workspace assembly, the rechargeable power supply comprising a battery unit and a battery dock; andwherein, with the rechargeable power supply disposed at the workspace assembly, the battery unit provides electrical power to an electrical interface for electrically powering outlets electrically connected to the electrical interface.
  • 18. The workspace assembly of claim 17, wherein the battery dock is disposed at one selected from the group consisting of (i) the worksurface panel and (ii) the movable base.
  • 19. The workspace assembly of claim 17, wherein the electrical interface comprises a portion of the battery unit.
  • 20. The workspace assembly of claim 17, wherein the battery unit is detachably mountable at the battery dock, and wherein the battery unit, when mounted at the battery dock, is electrically connected to the electrical interface via the battery dock.
  • 21. The workspace assembly of claim 20, wherein the battery unit is removable from the battery dock for recharging the battery unit.
  • 22. The workspace assembly of claim 17, wherein the movable base is electrically operable to adjust a height of the worksurface panel, and wherein, with the rechargeable power supply disposed at the workspace assembly, the battery unit provides electrical power to the movable base for adjusting the height of the worksurface panel.
  • 23. The workspace assembly of claim 17, wherein the electrical interface is disposed at an upper surface of the worksurface panel.
  • 24. The workspace assembly of claim 17, wherein the electrical interface is disposed along a leg of the movable base.
  • 25. The workspace assembly of claim 17, wherein the rechargeable power supply comprises one or more indicator lights that are illuminated to indicate a charge status of the battery unit.
  • 26. The workspace assembly of claim 17, wherein the rechargeable power supply is removably attached at an underneath surface of the worksurface panel.
  • 27. The workspace assembly of claim 26, wherein the battery dock is disposed at the underneath surface of the worksurface panel, and wherein the battery unit snap attaches at the battery dock.
CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims priority of U.S. provisional application Ser. No. 63/203,755, filed Jul. 30, 2021, and U.S. provisional application Ser. No. 63/199,993, filed Feb. 8, 2021, which are hereby incorporated herein by reference in their entireties.

Provisional Applications (2)
Number Date Country
63203755 Jul 2021 US
63199993 Feb 2021 US