Implementations of the present disclosure relate generally to wall systems, and methods and apparatus for implementing the same, and more particularly to reconfigurable modular wall systems comprising reconfigurable modules, components, and/or design elements, and methods and apparatus for assembling, (re)configuring, and/or using the same.
Wall systems, or dividers as they are sometimes called, are used most commonly in an office environment to separate work areas and to give people privacy where permanent walls are lacking, undesirable, or impractical. Previous wall systems have lacked some or all of these attributes. Some are difficult to reconfigure or move without significant amounts of labor and dislocation. Most systems lack the flexibility to quickly and simply change the ordering, orientation, and/or relationship between modular wall components in order to change the aesthetics and/or functionality of an existing wall. Other systems lack the flexibility to use or substitute different types of modular tiles or panels at a designated location or to replace a module in the middle of a wall without taking apart the entire wall. It may be desirable to include door openings, sliding doors, windows, and/or other similar features to an existing wall while maintaining a pleasing aesthetic appearance and proper functionality. It may also be desirable to hang removable accessories on the wall without the need to puncture, nail, or otherwise adhere the accessory to the wall. There also is a need to be able to use the same wall system concepts, components, and connection interface(s) in commercial, residential, industrial and other applications without a system overhaul.
Accordingly, there are advancements that can be made in the area of module walls for hanging accessories.
Implementations of the present disclosure are generally related to wall systems and apparatus, and methods for implementing the same. More specifically, implementations of the present disclosure are directed toward systems and apparatus for implementing a reconfigurable wall hanger mounting system assembly comprising reconfigurable modules, components, and/or design elements, and methods for assembling, (re)configuring, and/or using the same. Some implementations involve wall systems having a plurality of interchangeable wall modules, wherein different types of wall modules have and/or are associated with connection details or components of different shapes and/or types. Certain implementations relate to systems, methods, and apparatus for connecting, securing, and/or attaching wall modules in a plurality of configurations by means of compatible connection components and/or a common or universal connection interface component.
One embodiment of the reconfigurable wall hanger mounting system includes a plurality of modules having connection components. The connection components are configured to be attached to each other at an attachment interface and include a first accessory channel and at least a portion of a second accessory channel. The first accessory channel is fully defined by one connection component and the second accessory channel is defined by two connection components that have been attached together at the attachment interface.
In another embodiment, a reconfigurable wall system includes a plurality of modules arrangeable into a modular structure. Each module includes first and second connection components attachable to a connection component of another module at an attachment interface. The first connection component includes a first accessory channel and at least a portion of a second accessory channel. The second accessory channel is fully defined by two connection components that have been attached together. The system also includes a support rail secured within at least one of the second accessory channels, a ceiling tile supported by the support rail, and a wall panel secured to one or more of the connection components.
Another exemplary embodiment includes a modular connection component that is reversibly securable to one or more additional modular connection components at an attachment interface to form a modular structure. The modular connection component includes at least one interface element configured to be aligned with a corresponding interface element of a second modular connection component. The modular connection component also includes a first accessory channel and at least a portion of a second accessory channel, where the second accessory channel is fully defined by two modular connection components secured to one another at the attachment interface.
In one embodiment, at least one of the connection components comprises an accessory channel divider between the first and second accessory channels. The accessory channel divider can be rectangular in shape or other shapes depending on the contours of the connection component. The accessory channel divider resides between the first and second accessory channels and at least partially defines both the first and second accessory channels of the connection component.
In one embodiment of the reconfigurable wall hanger mounting system, a support rail with a cantilever arm is secured in the second accessory channel One or more ceiling tiles, ceiling tile beams, or other ceiling components are supported by the support rail.
In one embodiment of the reconfigurable wall hanger mounting system, a door-opening header module may be disposed above a door-opening. The door-opening header module may attach to a connection component at an attachment interface via a connection interface component.
In one embodiment of the reconfigurable wall hanger mounting system, a door-opening is provided. In such an embodiment, the ceiling, support rail, and door-opening header module all lie flush with each other across and above the door opening, creating a smooth, aesthetically pleasing surface across the door-opening of the reconfigurable wall hanger mounting system.
Additional features and advantages of exemplary implementations of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of such exemplary implementations. The features and advantages of such implementations may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. These and other features will become more fully apparent from the following description and appended claims, or may be learned by the practice of such exemplary implementations as set forth hereinafter.
In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific implementations and/or embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical implementations and/or embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims. To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures.
Implementations of the present disclosure are generally related to wall systems and apparatus, and methods for implementing the same. More specifically, implementations of the present disclosure are directed toward systems and apparatus for implementing a reconfigurable modular wall assembly comprising reconfigurable modules, components, and/or design elements, and methods for assembling, (re)configuring, and/or using the same. Some implementations involve wall systems having a plurality of interchangeable wall modules, wherein different types of wall modules have and/or are associated with connection details or components of different shapes and/or types. Certain implementations relate to systems, methods, and apparatus for connecting, securing, and/or attaching wall modules in a plurality of configurations by means of compatible connection components and/or a common or universal connection interface component.
Accordingly, various implementations of the present disclosure include a reconfigurable modular wall system having a plurality of reconfigurable modules, components, and/or design elements configured for interchangeable attachment one to another. In particular, implementations include a reconfigurable modular wall system having different connection details for common connection of adjacent sections. For instance, certain implementations include a plurality of different connection components respectively having one or more common, universal, and/or compatible connection interfaces and/or connection interface elements or members. Such connection components can allow a user to select a desired module or display element without regard to compatibility concerns as each module and/or connection component(s) thereof are formed, extruded, and/or manufactured so as to be compatible with any other module and/or connection component.
Certain implementations, therefore, may allow a user to reconfigure, reorient, rearrange, and/or replace one or more modules of a wall system without laborious alterations such as, for example: (1) redesigning the entire wall system; (2) changing, altering, and/or swapping connection components; (3) disassembling the entire wall and/or large subsection(s) thereof; and/or (4) requiring additional adapters, components, and/or compatibility elements to ensure proper alignment and/or attachment of the modules. Additionally, some modular wall implementations include door openings, sliding doors, other openings such as windows, and the like.
Likewise, implementations may allow for additional modules and/or accessories to be added to the wall system (e.g., in a vertical and/or horizontal direction) without the requirement of one or more of the aforementioned or other alterations. Thus, implementations of the present disclosure may provide a universally compatible, reconfigurable modular wall system that does not require a pre-designed frame to be constructed prior to assembly of the wall and/or does not require a redesigned frame or subunit in order to change, alter, or otherwise reconfigure the wall or a portion thereof.
Implementations of the present disclosure may also include a common, universal, or multi-compatible connection interface component for securing a plurality of connection components together in a desired configuration, orientation, and/or arrangement. For instance, a universal connection interface component having a substantially X-shaped cross-section may be configured to secure two connection components together at an interface. Specifically, the connection interface component may be inserted, slid, or otherwise positioned into one or more aligned, corresponding, and/or compatible attachment interfaces or other channels in or of the connection component(s) and/or formed at the interface therebetween. For instance, each connection component may include an attachment interface channel extending longitudinally from one end of the connection component to another and/or opposite end of the connection component. Importantly, (i) aligning such attachment interface channels in two or more connection components, and/or (ii) positioning two or more connection components such that corresponding attachment interface channels are aligned, may form a joint and/or shared channel in which a connection interface component may be inserted or otherwise positioned to reversibly and/or selectively secure the connection components together.
Reconfiguration of the modular wall system may, therefore, comprise, involve, and/or include: (1) disengaging and/or slidably or otherwise removing one or more connection interface components from the corresponding attachment interface channels of the connection component(s) (and/or joint or shared channel formed thereby) to release, disconnect, detach, unfasten, or otherwise enable movement of one or more modules from the wall system; (2) removing, reorienting, replacing, and/or reorganizing one or more unsecured modules; and/or (3) re-engaging and/or slidably or otherwise positioning one or more connection interface components into the corresponding attachment interface channels of the connection component(s) (and/or joint or shared channel formed thereby) to secure, attach, connect, or otherwise assemble one or more modules to the wall system.
Various implementations of the present disclosure will now be discussed with reference to the appended drawings. It is appreciated that these drawings depict only typical implementations and are therefore not to be considered limiting in scope.
The connection component 320 illustrated in
The first accessory channel 330 may be provided in the connection component 320 defined by the cross-sectional shape and/or contour of the connection component 320. Accessories or accessory mounting mechanisms may be inserted and/or secured in the first accessory channel 330. A portion of a second accessory channel 332 may also be formed by the cross-sectional shape and/or contour of the connection component 320 but may not be fully defined until the connection component 320 has been connected to another connection component (not shown). Further details regarding the second accessory channel 332 will be given hereafter with reference to various other figures.
The accessory channel divider 334 may be a portion of the connection component 320 that resides immediately between the first and second accessory channels 330, 332. In the illustrated embodiment, the accessory channel divider 334 is rectangular in shape. In other embodiments, the accessory channel divider 334 may be other shapes, including circular, polygonal, irregularly shaped, or the like. Some parts of the accessory channel divider 334 may at least partially define the first and/or second accessory channels 330, 332.
In at least one implementation, connection components 420, 421 may be similar or identical in some or all features and/or elements thereof. For instance, the respective connection components 420, 421 of
In at least one implementation, connection components 420, 421 can be inverted, interchanged, etc. However, in other implementations, connection components 420, 421 are designated, configured, and/or designed to be assembled, attached, connected, and/or applied as an upper, lower, and/or other connection components 421, 420. In any case, in the system(s) of the present disclosure, first accessory channel 430 may be present on a lower connection component and an upper accessory channel 432 may be defined by the attachment of upper and lower connection components 420, 421 as illustrated in
The support rail 514 that has been inserted into the second accessory channel 532 may support the ceiling tile 510 and be secured via the support rail cantilever arm 544. An accessory attachment mechanism 516 may be inserted into the first accessory channel 530 via a cantilever arm 517 in a similar fashion as the support rail 514 is secured in the second accessory channel 532. A modular wall panel 504 may be connected to one or more of the connection components 520, 521 via attachment elements 536. One or more tiles and/or panels 504 may be attached or attachable to upper and/or lower attachment elements(s) 536 on one, both, or more sides of the assembly 500.
The support rail 514 may include a cantilever arm 544 and a support arm 546. The support rail 514 may be shaped to coincide with the contour of the accessory channel divider 534 of the connection component 520. In this way, when the cantilever arm 544 of the support rail 514 is inserted into the second accessory channel 532, the support rail 514 may remain in place to support a ceiling tile 510 that may be placed on the support arm 546. The support rail 514 may have other cross-sectional shapes that enable it to be inserted into the second accessory channel 532 and remain in place to support a ceiling tile 510 or other component. This shape may depend on the shape of the accessory channel divider 534, which, although illustrated as rectangular in shape, may be any number of shapes and/or irregularly contoured. The shape of the accessory channel divider 534 may depend on and may be defined by the cross-sectional contour of the connection component 520. The accessory channel divider 534 may also be a protruding arm similar to the protruding arm 540 of the upper connection component 521.
The accessory attachment mechanism 516 includes cantilever arm 517 that may be inserted into the first accessory channel 530 and secured therein to support and/or attach to an accessory at a hook 519. The accessory attachment mechanism 516 may use any number of methods and/or features to attach to an accessory other than a hook 519. Such other features may depend on the accessory being attached thereto, but may include for example clips, ties, adhesives . . . etc. The accessory attachment mechanism 516 is secured to the connection component 520 in the first accessory channel 530 in a similar way in which the support rail 514 is secured in the second accessory channel 532 to support the ceiling tile 510 or other component. Both the support rails 514 and the accessory attachment mechanisms 516 may be inserted into either the first and/or second accessory channels 530, 532 depending on the needs of the reconfigurable wall hanger mounting system.
One will appreciate in light of the disclosure herein that the accessory attachment mechanism(s) 516 may be fabricated, manufactured, formed, extruded, and/or comprised of any suitable material, including aluminum, steel, and/or other types of metal and/or metal alloy, as well as any other suitable synthetic and/or natural material, or any suitable combination thereof. Furthermore, multi-component accessory attachment mechanism(s) 516 are also contemplated herein.
A gap 518 is provided between the wall panel 504 and the ceiling tile 510, support rail 514, and accessory channel divider 534. This gap 518 may provide access for the cantilever arm 517 of the accessory attachment mechanism 516 to be inserted and/or removed from the first accessory channel 530 after a reconfigurable wall hanger mounting system has been assembled.
The embodiments of the systems 500, 600, illustrated in
As illustrated in
One will appreciate that a wall hanger system 700 according to various implementations of the present disclosure can be oriented in any suitable orientation, including diagonal, vertical or substantially vertical, and/or horizontal or substantially horizontal, wherein the term “substantially” indicates allowable, acceptable, or other deviation(s) from a perfect or other precise orientation. For instance, a substantially vertical orientation can account for small imperfections or errors in the assembly, construction, and/or formation of an upright divider or other wall hanger system 700, including assembling, mounting, constructing, or otherwise assembling the wall hanger system 700.
Furthermore, a plurality of wall modules 2 may be arranged and/or re-arranged into a plurality of configurations resulting in a wall 2 or other barrier, divide, structure or structural component. For instance, the relative positions of walls 2 illustrated in any of the figures described herein may be switched to allow for versatility in aesthetic or other design properties. Indeed, the design and/or components of a reconfigurable hanger wall system may allow for any wall module 2 to be placed, positioned, secured, and/or arranged in any position, orientation, and/or configuration available within the system. For instance, one module may be interchangeable, rearrangeable, and/or replaceable by or with any other module.
The implementations of additional components and/or features known in the art and/or desirable in certain implementations of the present disclosure will be apparent to those skilled in the art and/or in light of the present disclosure. For instance, certain implementations may include acoustic and/or other tiles or panels mounted to, about, and/or within components, modules, subunits, walls, and/or systems disclosed herein. Furthermore, the absence of such known or apparent features should not be construed as restricting the scope or application of the present disclosure to the exclusion of such features.
Where appropriate, “substantially” can imply less than 10%, less than 1%, less than 0.1%, or less than 0.01% variability or error relative to a perfect or precise orientation. Thus, diagonal orientations comprise those orientations that are neither vertical or substantially vertical, nor horizontal or substantially horizontal.
In at least one implementation, a method of assembling a wall system comprises providing a plurality of modules configured to be arranged into a modular structure, wherein each module comprises at least one connection component configured to be attached to a connection component of another module. Some methods can also include aligning a connection component of a first module with a connection component of a second module at a connection interface. Furthermore, implementations can include reversibly securing the first module to the second module by means of a connection interface member.
In some implementations, the connection component of the first module comprises an interface channel that aligns at the connection interface with a corresponding interface channel of the connection component of the second module. The method can also include reversibly securing the first module to the second module by inserting the connection interface member into the respective interface channels of the respective connection components of the first and second modules such that the respective interface channels remain aligned while the connection interface member that is at least partially positioned therein.
In an implementation, at least the first module comprises first and second connection components positioned on opposite ends of the first module. Moreover, at least the first module can include a tile attached to the connection component of the first module, wherein the tile comprises at least one of a transparent material, a translucent material, and an opaque material. In addition, the first module can comprise one or more frame elements attached to one or more of the connection component, the tile, and a tile attachment member. In at least one implementation, the tile is attached to and positioned between first and second connection components positioned on opposite ends of the module. The method may also include attaching one or more frame elements to the first module, wherein the one or more frame elements are configured to support the modules.
In another implementation, an opening in the modular wall may be provided by adding doorframe elements and/or door-opening header elements to the connection component of the first module. Ceiling tiles may also be added to span a space between two or more walls by inserting support rails and/or other elements to the connection components of the modular walls near the top of the walls. The support rails may be inserted and/or secured to the connection components by inserting the support rail cantilever arm(s) into one or more accessory channels of the connection components. The ceiling tiles or other ceiling components may then be placed on the support rails. Other accessories, such as pictures, plant hangers, or other accessories may also be secured in a similar manner as the support rails using additional accessory channels provided in the connection components. Cantilever arms or other accessory attachment mechanisms may be inserted into these other accessory channels to secure additional accessories. These additional accessory channels may be accessed, even after a complete installation of a modular wall and accompanying tiles and/or other modules, through a gap provided above a wall tile but below a ceiling tile and/or associated support rail.
The above-described implementations of the present disclosure are meant to be illustrative of preferred implementations and are not intended to limit the scope of the present disclosure. Various modifications, which would be readily apparent to one skilled in the art, are intended to be within the scope of the present disclosure. The only limitations to the scope of the present disclosure are set forth in the following claims appended hereto.
While various aspects and implementations have been disclosed herein, other aspects and implementations are contemplated. The various aspects and implementations disclosed herein are for purposes of illustration and are not intended to be limiting. Thus, while the foregoing is directed to certain implementations of the present disclosure, other and further implementations of the disclosure may be devised without departing from the basic scope thereof. In addition, implementations of the present disclosure are further scalable to allow for additional components, modules, subunits, systems, elements, members, and/or users, etc., as particular applications may require.
It is also understood that various implementations described herein may be utilized in combination with any other implementation described, without departing from the scope contained herein. Therefore, products, members, elements, devices, apparatus, systems, methods, and/or processes according to certain implementations of the present disclosure may include, incorporate, or otherwise comprise properties, features, components, members, elements, steps, and/or the like described in other implementations (including systems, methods, apparatus, and/or the like) disclosed herein without departing from the scope of the present disclosure. Thus, reference to a specific feature in relation to one implementation should not be construed as being limited to applications only within said implementation.
As used throughout this application the word “may” is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include”, “including”, and “includes” mean including but not limited to. Additionally, the words “including,” “having,” “involving” and variants thereof (e.g., “includes,” “has,” and “involves”) and/or the like, as used herein, including the claims, shall be open ended and have the same meaning as the word “comprising” and variants thereof (e.g., “comprise” and “comprises”).
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described implementations are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. While certain implementations and details have been included herein and in the attached invention disclosure for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes in the methods and apparatus disclosed herein may be made without departing from the scope of the invention, which is defined in the appended claims. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application is a national stage of International Patent Application No. PCT/US2018/035177 filed on May 30, 2018, which claims the benefit of U.S. Provisional Application No. 62/531,730, titled RECONFIGURABLE WALL HANGER MOUNTING SYSTEM, filed Jul. 12, 2017. The entire content of each of the aforementioned patent applications is incorporated herein by reference.
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WO2019/013897 | 1/17/2019 | WO | A |
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20190316349 A1 | Oct 2019 | US |
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62531730 | Jul 2017 | US |