With reference to the figures, the box may be formed from blank 10. For reference purposes the blank 10 as shown has two primary directions, a longitudinal 2 and a lateral 3 direction.
The blank 10 may be constructed of any material that will form a stiff panel surface. Preferably, the blank 10 is made of a corrugated material. Such a material can be constructed from a variety of substances and can have a variety of structures, as are commonly known in the container art. The corrugated material is typically constructed of two or more layers of linerboard sandwiching one or more layers of a fluted material. The linerboard and fluted material are commonly fiber materials. However, non-fiber corrugated materials, such as plastics and polyethylene can also be used. Most preferably, the corrugations run parallel to the longitudinal 2 direction.
The blank 10, includes a front wall or panel 12 a back wall or panel 14, a first outer side wall or panel 16, a second outer side wall or panel 18, an inner bottom panel 20, an outer bottom panel 22, a first inner side wall or panel 24, a second inner side wall or panel 26, a flange 28, a first intermediate side wall or panel 27, a second intermediate side wall or panel 25, an inner top flap 23, an outer top flap 21, an inner top flap tongue 19, and an outer top flap tongue 17.
The panels or walls described above are defined by their outer edges, fold lines, and slits. The fold lines are lines weakness in the blank 10 material. Such lines may be perforations, score lines, or any other structure to facilitate the folding of the blank 10 along a line. Preferably, the fold lines are score lines. Slits are cuts that extend through the material of the blank 10 and are meant to provide for clean separation of the panels or walls. When the blank 10 is assembled into a box, the panels are separated along the slits.
The front wall or panel 12 is connected to the second outer side wall or panel 18 by fold line 32. The front wall 12 is connected to the first outer side wall or panel 16 by fold line 30. The front wall 12 is connected to the outer top flap 21 by fold line 31. Fold line 31 is preferably a perforation so that the outer top flap 21 can be separated from front wall 12 after the box has been used for shipping. The front wall 12 is connected to the outer bottom panel 22 by fold line 33. The outer bottom panel 22 is connected to the first intermediate side panel 27 by fold line 34 and to the second intermediate side panel 25 by fold line 35.
The outer bottom panel 22 can further include diagonal or āVā shaped lines of weakness, such as shown in U.S. Pat. No. 5,850,964, to Rosenbaum et al. or U.S. Pat. No. 5,887,782 to Mueller, which are both incorporated herein by reference. As shown in
As shown in
The first outer side wall 16 is defined from the first intermediate side panel 27 by slit 36. The second outer side panel 18 is defined from the second intermediate side panel 25 by slit 37.
The outer top flap 21 is defined from the first inner side panel 24 by slit 38 and from the second intermediate side panel 26 by slit 39. The outer top flap 21 is defined from the outer top flap tongue 17 by fold line 40.
The inner top flap 23 is defined from the second inner side panel 26 by slit 41 and from the inner top flap tongue 19, by fold line 42.
The back panel 14 is defined from the second outer side panel 18 by fold line 43, from the inner bottom panel 20 by fold line 44, from the inner top flap 23 by fold line 45, and from the flange 28 by fold line 46. The first inner side panel 24 is connected to the first outer side panel 16 by a pair of fold lines 47 and 48. The pair of fold lines 47 and 48 are separated by approximately 5 millimeters. The fold lines 47 and 48 are separated, to allow space between the first outer side panel and the first inner side panel, the space being of sufficient width to accommodate the first intermediate side panel 27 there between when the box is assembled, as described herein. One skilled in the art will recognize that the pair of fold lines 47 and 48 may be a single fold line and accommodate the intermediate panel. Similarly, the second inner side panel 26 is connected to the second outer side panel 18 by a pair of fold lines 49 and 50.
The outer side panels 18 and 16, include handhold flaps 80 and 81. The handhold flaps are cut about a portion of their perimeter. The inner and intermediate side panels include handhold apertures 82a-d. When the box is assembled, the handhold apertures in the respective inner and outer side panels align with the handhold flaps 80 and 81, allowing the user to push the handhold flaps 80 and 81 through the hand hold apertures. Similarly, the handhold flaps 180, 181, 280, 281 and apertures 182a-d and 282a-d interact in the other embodiments.
To form a box 60 from a blank 10 the flange 28 is attached to the first outer side panel 16 by any known means, such as adhesive, staples, rivets or any other material or structure used to join two surfaces. Preferably, the flange 28 is attached to the first outer side panel 16 near edge 54, prior to delivery to a user of the box. In such a configuration the blank 10 may be delivered to the user in a generally flat and compact condition allowing ease of shipment and storage prior to use. Such joining pre-shipment is not necessary, and joining of flange 28 to the first outer side panel 16 can be left to the user.
The assembly of the blank 10 and functionality of the resulting box 60 of the first embodiment is shown in
As shown in
With the first and second intermediate side walls 25 and 27 adjacent to first and second outer side walls 16 and 18 respectively, first and second inner side walls 24 and 26 are rotated about fold lines 49 and 50 and 47 and 48 so that the inner side walls 24 and 26 are adjacent the first and second intermediate side walls 27 and 25 respectively. In such a configuration, the box 60 is ready to receive contents.
Once the desired contents are placed in the box 60, the inner top flap 23 is folded about fold line 45 so that it generally forms a closed container. The inner top flap tongue 19 is placed against the inner side of the front wall 12.
As shown in
Upon receipt, as shown in
By removing the outer top flap 21, the recipient is also removing any indicia 90 regarding the addressee of the box 60. Thus, the box 60 can easily be used as a return shipping box, without the need to cover-up or otherwise obliterate or redact the addressee indicia.
As shown in
One can also see that the seal provided by adhesive 72 can provide a tamper evident seal. Thus the box 60 described herein can provide two uses as a tamper evident container.
The box described in the first embodiment can be simplified so that the return mailer function is removed. This is accomplished by removing the adhesive strip and tear strip from one of the box top tongues. A box so formed can serve as a mailer, however upon receipt the box is configured to use as a storage box, rather than as a return mailer. One skilled in the art will recognize that such a box can be used as a mailer, however the box will need to be taped shut or otherwise secured. A blank for such an embodiment is shown in
As with the first embodiment, the blank 110 may be constructed of any material that will form a stiff panel surface. Preferably, the blank 110 is made of a corrugated cardboard material. Most preferably, the corrugations run parallel to the longitudinal 102 direction.
The blank 110, includes a front wall 112 a back wall 114, a first outer side wall 116, a second outer side wall 118, an inner bottom panel 120, an outer bottom panel 122, a first inner side wall 124, a second inner side wall 126, a flange 128, a first intermediate side wall 127, a second intermediate side wall 125, an inner top flap 123, an outer top flap 121, an inner top flap tongue 119, and an outer top flap tongue 117.
The panels or walls described above are defined by their outer edges, fold lines, and slits. The fold lines are lines weakness in the blank 110 material. Such lines may be perforations, score lines, or any other structure to facilitate the folding of the blank 110 along the line. Preferably, the fold lines are score lines.
The front wall 112 is connected to the second outer side wall 118 by fold line 132. The front wall 112 is connected to the first outer side wall 116 by fold line 130. The front wall 112 is connected to the outer top flap 121 by fold line 131. The front wall 112 is connected to the outer bottom panel 122 by fold line 133. The outer bottom panel 122 is connected to the first intermediate side panel 127 by fold line 134 and to the second intermediate side panel 125 by fold line 135.
The first outer side wall 116 is defined from the first intermediate side panel 127 by slit 136. The second outer side panel 118 is defined from the second intermediate side panel 125 by slit 137.
The outer top flap 121 is defined from the first inner side panel 124 by slit 138 and from the second intermediate side panel 126 by slit 139. The outer top flap 121 is defined from the outer top flap tongue 117 by fold line 140.
The inner top flap 123 is defined from the second inner side panel 126 by slit 141 and from the inner top flap tongue 119, by fold line 142.
The back panel 114 is defined from the second outer side panel 118 by fold line 143, from the inner bottom panel 120 by fold line 144, from the inner top flap 123 by fold line 145, and from the flange 128 by fold line 146. The first inner side panel 124 is connected to the first outer side panel 116 by a pair of fold lines 147 and 148. The pair of fold lines 147 and 148 are separated by approximately 5 millimeters. The fold lines 147 and 148 are separated, to allow space between the first outer side panel and the first inner side panel, the space being of sufficient width to accommodate the first intermediate side panel 127 there between when the box is assembled, as described herein. One skilled in the art will recognize that the pair of fold lines 147 and 148 may be a single fold line and accommodate the intermediate panel. Similarly, the second inner side panel 126 is connected to the second outer side panel 118 by a pair of fold lines 149 and 150.
To form a box 160 from a blank 110 the flange 128 is attached to the first outer side panel 116 by any known means, such as adhesive, staples, rivets or any other material or structure used to join two surfaces. Preferably, the flange 128 is attached to the first outer side panel 116 near edge 154, prior to delivery to a user of the box 160. In such a configuration the blank 110 may be delivered to the user in a generally flat and compact condition allowing ease of shipment and storage prior to use. Such joining pre-shipment is not necessary, and joining of flange 128 to the first outer side panel 116 can be left to the user.
The assembly of the blank 110 and functionality of the resulting box 160 of the second embodiment is shown in
As shown in
With the first and second intermediate side walls 125 and 127 adjacent to first and second outer side walls 116 and 118 respectively, first and second inner side walls 124 and 126 are rotated about fold lines 149 and 150 and 147 and 148 so that the inner side walls 124 and 126 are adjacent the first and second intermediate side walls 127 and 125 respectively. In such a configuration, the box 160 is ready to receive contents.
As shown in
As shown in
Upon receipt, the box 160 can be opened as described for the first embodiment as in
Consistent with the construction described for the first to embodiments, it may be beneficial to provide a more secure or attachment for the upper top flap of the box, particularly when shipping heavy items, or loose items. To provide for more security, the box blank of the third embodiment is provided with three outer top flap tongues, to provide a sealed condition about the perimeter of the outer top flap.
As shown in
The blank 210, includes a front wall 212 a back wall 214, a first outer side wall 216, a second outer side wall 218, an inner bottom panel 220, an outer bottom panel 222, a first inner side wall 224, a second inner side wall 226, a flange 228, a first intermediate side wall 227, a second intermediate side wall 225, an inner top flap 223, an outer top flap 221, an inner top flap tongue 219, and an outer top flap tongue 217.
As with the previous embodiments the panels or walls described above are defined by their outer edges, fold lines, and slits. The fold lines are lines weakness in the blank 210 material. Such lines may be perforations, score lines, or any other structure to facilitate the folding of the blank 210 along the line. Preferably, the fold lines are score lines. Slits are cuts that extend through the material of the blank 210 and are meant to provide for clean separation of the panels.
The front wall 212 is connected to the second outer side wall 218 by fold line 232. The front wall 212 is connected to the first outer side wall 216 by fold line 230. The front wall 212 is connected to the outer top flap 221 by fold line 231. Fold line 31 is preferably a perforation so that the outer top flap 221 can be separated from front wall 212 after the box has been used for shipping. The front wall 212 is connected to the outer bottom panel 222 by fold line 233. The outer bottom panel 222 is connected to the first intermediate side panel 227 by fold line 234 and to the second intermediate side panel 225 by fold line 235.
The first outer side wall 216 is defined from the first intermediate side panel 227 by slit 236. The second outer side panel 218 is defined from the second intermediate side panel 225 by slit 237.
The outer top flap 221 of the third embodiment includes three tongue portions placed on the perimeter. Tongue portion in 217 is similar in structure to tongues 117 and 17 found in the previous to embodiments. The third embodiment differs, in that it includes two side tongues to 80 and 281, placed on the side of the outer top flap 221. Such placement on the blank 210 dictates that slits 239 and 238 include portions generally perpendicular to fold lines 249 and 247 and a portion which angles back towards fold line 231. Although slits 239 and 238 could extend and intersect fold lines 249 and 247 in a generally perpendicular manner, having slits 239 and 238 angle back towards corners of top panel 220 provides for a stronger side panel and stronger box structure 210. And as a result of the tongue portions 281 and 280 being placed on either side of outer top panel 221, inner side wall 226 and 224 are not generally rectangular as in the previous to embodiments.
The three tongue portions 217, 280, and 281 are separated or defined from the outer top flap 221 by a series of perforation 285, 284, and 286, which form part of the zips strips 261. Perforations 284, 285, and 286 form fold lines along which tongue portions 217, 280, and 281 are folded to allow attachment to the side surfaces of the box to 10 won the box to 10 is assembled and sealed for shipment. One skilled in the art will recognize that the perforations 285, 284, and 286 can take on a number of different forms, and need not be shaped as shown in
Tongue portions 217, 280, and 281, include patches of adhesive covered by a release liner 251.
The outer top flap 221 is defined from the first inner side panel 224 by slit 238 and from the second intermediate side panel 226 by slit 239. The outer top flap 221 is defined from the outer top flap tongue 217 by fold line 240.
The inner top flap 223 is defined from the second inner side panel 226 by slit 241 and from the inner top flap tongue 219, by fold line 242.
The back wall 214 is defined from the second outer side wall 218 by fold line 243, from the inner bottom panel 220 by fold line 244, from the inner top flap 223 by fold line 245, and from the flange 228 by fold line 246. The first inner side wall 224 is connected to the first outer side panel 216 by a pair of fold lines 247 and 248. The pair of fold lines 247 and 248 are separated by approximately 5 millimeters. The fold lines 247 and 248 are separated, to allow space between the first outer side panel and the first inner side panel, the space being of sufficient width to accommodate the first intermediate side panel 227 there between when the box is assembled, as described herein. One skilled in the art will recognize that the pair of fold lines 247 and 248 may be a single fold line and accommodate the intermediate panel. Similarly, the second inner side panel 226 is connected to the second outer side panel 218 by a pair of fold lines 249 and 250.
To form a box 260 from a blank 210 the flange 228 is attached to the first outer side panel 216 by any known means, such as adhesive, staples, rivets or any other material or structure used to join two surfaces. Preferably, the flange 228 is attached to the first outer side panel 216 near edge 254, prior to delivery to a user of the box. In such a configuration the blank 210 may be delivered to the user in a generally flat and compact condition allowing ease of shipment and storage prior to use. Such joining pre-shipment is not necessary, and joining of flange 228 to the first outer side panel 216 can be left to the user.
The assembly of the blank 210 and functionality of the resulting box 260 of the third embodiment generally follows the assembly of the box of the first embodiment, shown in
As with the previous to embodiments, upon receipt of the sealed box, the user will unseal the box by removing the zip strips 261 of all three tongue portions 281, 217, and 280. Outer top flap 221 may then be removed by tearing off along perforation 231. Removal of the outer or top panel 221 thus removes any indicia of the address of the recipient. Inner top panel 223 is then used to close the box for storage purposes.
In an additional embodiments, tongue 219 may include an adhesive and release liner as found on tongue 19 in the first embodiment. Tongue 119 may also include a zip strip or other structure to permit separation of tongue 119 and inner top panel 123. Inclusion of these structures would allow the box to be used for return shipment.
One skilled in the art will recognize that the three embodiments described herein share functions, features, descriptions, structures, definitions, and components may be shared by the embodiments, and are not necessarily restricted to the section or embodiment particularly described. The examples described herein are merely examples, and are not meant to limit the scope of the invention and claims.
This application claims priority to U.S. Provisional application No. 60/828,575 filed on Oct. 6, 2006.
Number | Date | Country | |
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60828575 | Oct 2006 | US |