The present disclosure relates to a recording apparatus and a conveyance apparatus each including a charge eliminating unit that eliminates charges from a medium.
There is known a recording apparatus having a charge eliminating unit for eliminating charges from a conveyed recording medium. For example, Japanese Patent Application Laid-Open No. 2004-10240 discusses the following configuration. A sheet as the recording medium is sent out downstream by a sheet discharge roller pair. A first charge eliminator and a second charge eliminator are disposed near and downstream of the sheet discharge roller pair to eliminate charges from the sheet.
In the configuration of Japanese Patent Application Laid-Open No. 2004-10240, however, the charge eliminators are disposed only for one surface of the recording medium.
For this reason, there is an issue that charges are eliminated from only the surface of the recording medium for which the charge eliminators are disposed, and charges are not sufficiently eliminated from the other surface.
The present disclosure is directed to eliminating charges from both surfaces of a recording medium.
According to an aspect of the present disclosure, a recording apparatus includes a conveyance unit configured to convey a recording medium in a first direction to a recording area where recording is to be performed by a recording unit, a storage unit configured to store the recording medium, a conveyance path through which the recording medium passes in a case where the recording medium is conveyed from the storage unit to the recording area by the conveyance unit, a double-sided conveyance path through which the recording medium passes after recording is performed on a first surface of the recording medium by the recording unit and before recording is performed on a second surface of the recording medium by the recording unit, a first charge eliminator disposed at a position downstream of a junction between the conveyance path and the double-sided conveyance path in the first direction and upstream of the recording area in the first direction and configured to eliminate charges from the first surface of the recording medium, and a second charge eliminator disposed at a position downstream of the junction in the first direction and upstream of the recording area in the first direction and configured to eliminate charges from the second surface of the recording medium.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An exemplary embodiment according to the present disclosure will be described in detail with reference to the drawings. A configuration of an inkjet recording apparatus will be described as a specific example, but the present disclosure is not limited to the inkjet recording apparatus and can also be applied to an electrophotographic recording apparatus, a thermal-transfer recording apparatus, or the like.
In the present specification, “recording medium” is used as a collective term for a medium onto which a liquid is ejected and which is made of a non-metal material such as paper, cloth, plastic film, wood, or leather.
The recording apparatus 1 is a multi-function peripheral including a printing unit 2 and a scanner unit 3, and various types of processing related to a recording operation and a reading operation can be executed by the printing unit 2 and the scanner unit 3 individually or in an interlocking manner The scanner unit 3 includes an automatic document feeder (ADF) and a flatbed scanner (PBS), and can read (scan) an original document automatically fed by the ADF and an original document placed on a platen glass of the FBS by a user.
The recording apparatus 1 used in the present exemplary embodiment is the multi-function peripheral including the printing unit 2 and the scanner unit 3, but a form in which the scanner unit 3 is not included may be adopted.
In the printing unit 2, a first cassette 5A and a second cassette 5B are each removably installed at the bottom in a lower part of a housing 4 in the vertical direction, as a storage unit for storing recording mediums (cut sheets) S. Relatively small recording mediums of up to an A4 size are stacked and stored in the first cassette 5A, and relatively large recording mediums of up to an A3 size are stacked and stored in the second cassette 5B. A first feeding unit 6A for separating and feeding the stored recording mediums one by one is disposed near the first cassette 5A. Similarly, a second feeding unit 6B is disposed near the second cassette 5B. When the recording operation is performed, the recording medium S is selectively fed from either one of these cassettes. The storage unit for the recording medium S may be a manual feed tray for supplying the recording medium S, in the form of inserting the recording medium S from outside the housing of the recording apparatus 1.
A main conveyance roller 70, each conveyance roller 7, a discharge roller 12, each pinch roller 7a, each driven roller 7b, a guide 18, an inner guide 19, and a flapper 11 are conveyance mechanisms for guiding the recording medium S in a predetermined direction. The main conveyance roller 70 is disposed immediately upstream of the recording head 8 (a platen 9), and guarantees highly accurate conveyance during image recording. For this reason, for the main conveyance roller 70, a roller having a metal shaft whose surface is coated with ceramic micro-particles is typically used. The conveyance roller 7 is a rubber roller disposed on each of the upstream side and the downstream side of the recording head 8. The main conveyance roller 70 and the conveyance roller 7 are driven by a conveyance motor. The pinch roller 7a is a follower roller that rotates while nipping the recording medium S with the main conveyance roller 70 or the conveyance roller 7. The discharge roller 12 is a driven roller disposed on the most downstream side of the recording apparatus 1, and driven by a discharge motor. The driven roller 7b conveys the recording medium S while pinching the recording medium S with the conveyance roller 7 or the discharge roller 12 disposed downstream of the recording head 8 (the platen 9).
The recording apparatus 1 has a plurality of motors for driving the above-described driven rollers, and the above-described driven rollers are each connected to one of the plurality of motors. A correspondence between the motor and the driven roller will be described in detail below.
The guide 18 is disposed in a conveyance path for the recording medium S, and guides the recording medium S in a predetermined direction. The inner guide 19 is a member extending in the y direction and having a curved side surface, and guides the recording medium S along the side surface. The flapper 11 is a member for switching the direction in which the recording medium S is conveyed during a double-sided recording operation. A discharge tray 13 is a tray for holding the stacked recording mediums S discharged by the discharge roller 12 upon completion of the recording operation.
The recording head 8 of the present exemplary embodiment is a color inkjet recording head of full-line type, and a plurality of ejection ports that eject ink serving as the liquid based on recording data is arrayed to match the width of the recording medium S along the y direction in
An ink tank unit 14 stores ink of four colors to be supplied to the recording head 8. An ink supply unit 15 is disposed at a point in a channel connecting the ink tank unit 14 and the recording head 8, and adjusts each of the pressure and the flow rate of ink in the recording head 8 to an appropriate range. In the present exemplary embodiment, a circulation-type ink supply system is adopted, and the ink supply unit 15 adjusts each of the pressure of ink to be supplied to the recording head 8 and the flow rate of ink collected from the recording head 8 to an appropriate range.
A maintenance unit 16 includes the cap unit 10 and a wiping unit 17, and performs a maintenance operation on the recording head 8 by activating the cap unit 10 and the wiping unit 17 at predetermined timing. The maintenance operation will be described in detail below.
In the controller unit 100, the main controller 101 including a central processing unit (CPU) controls the entire recording apparatus 1 based on a program and various parameters stored in a read only memory (ROM) 107 while using a random access memory (RAM) 106 as a work area. For example, when a print job is input from a host apparatus 400 via a host interface (I/F) 102 or a wireless I/F 103, an image processing unit 108 performs predetermined image processing on received image data based on an instruction from the main controller 101. The main controller 101 transmits the image data on which the image processing is performed to the print engine unit 200 via a print engine I/F 105.
The recording apparatus 1 may acquire image data from the host apparatus 400 via wireless communication or wired communication, or may acquire image data from an external storage (such as a universal serial bus (USB) memory) connected to the recording apparatus 1. A communication method to be used for the wireless communication or wired communication is not limited. For example, Wireless Fidelity (Wi-Fi®), Bluetooth®, or the like can be applied as the communication method to be used for the wireless communication. USB or the like can be applied as the communication method to be used for the wired communication. For example, when a read command is input from the host apparatus 400, the main controller 101 transmits the command to the scanner unit 3 via a scanner engine I/F 109.
An operation panel 104 is a mechanism for a user to perform input and output with respect to the recording apparatus 1. The user can provide instructions to perform operations such as copying and scanning, can set a print mode, and can recognize information about the recording apparatus 1, via the operation panel 104.
In the print engine unit 200, the print controller 202 including a CPU controls various mechanisms of the printing unit 2 based on a program and various parameters stored in a ROM 203 while using a RAM 204 as a work area. When various commands and image data are received via a controller I/F 201, the print controller 202 stores the various commands and the image data once in the RAM 204. The print controller 202 causes an image processing controller 205 to convert the stored image data into recording data so that the recording head 8 can use the recording data for the recording operation. When the recording data is generated, the print controller 202 causes the recording head 8 to execute the recording operation based on the recording data via a head I/F 206. In this process, the print controller 202 drives the feeding units 6A and 6B, the conveyance roller 7, the discharge roller 12, and the flapper 11 illustrated in
The conveyance control unit 207 (a conveyance controller) is connected to a detection unit 212 that detects a conveyance state of the recording medium S and a driving unit 211 that drives the plurality of driven rollers. The conveyance control unit 207 controls the conveyance of the recording medium S, using the driving unit 211, based on a detection result obtained from the detection unit 212. The detection unit 212 has a detection member 20 that detects the presence or absence of the recording medium S and an encoder 21 that detects a rotation amount of the driven roller.
In the process in which the recording medium S is conveyed by the conveyance control unit 207, the recording operation by the recording head 8 is executed in conjunction with the conveyance operation of the recording medium S, and print processing is performed based on an instruction from the print controller 202.
A head carriage control unit 208 changes the orientation or the position of the recording head 8 depending on an operating state such as a maintenance state or a recording state of the recording apparatus 1. An ink supply control unit 209 controls the ink supply unit 15 so that the pressure of ink to be supplied to the recording head 8 falls within the appropriate range. A maintenance control unit 210 controls the operations of the cap unit 10 and the wiping unit 17 in the maintenance unit 16 when performing the maintenance operation on the recording head 8.
In the scanner engine unit 300, the main controller 101 controls hardware resources of a scanner controller 302, based on the program and various parameters stored in the ROM 107 while using the RAM 106 as the work area. In this way, various mechanisms of the scanner unit 3 are controlled. For example, the main controller 101 controls the hardware resources in the scanner controller 302 via a controller I/F 301, so that an original document placed on the ADF by a user is conveyed via a conveyance control unit 304 and read by a sensor 305. The scanner controller 302 stores read image data into a RAM 303. The print controller 202 can cause the recording head 8 to execute the recording operation based on the image data read by the scanner controller 302 by converting the image data thus acquired into recording data.
When moving the recording head 8 from the standby position illustrated in
A conveyance path for the recording medium S in the printing unit 2 will be described. When a recording command is input, at first, the print controller 202 moves the recording head 8 to the recording position illustrated in
In the recording area P, ink is ejected from the plurality of ejection ports of the recording head 8 toward the recording medium S. The back surface of the recording medium S in the area where the ink is applied is supported by the platen 9, and the distance between the ejection port surface 8a and the recording medium S is maintained constant. The recording medium S after the ink is applied is conveyed upward in the vertical direction of the recording apparatus 1 along the guide 18 while being guided by the conveyance roller 7 and the driven roller 7b and passing the left side of the flapper 11 whose tip is inclined rightward.
After being conveyed upward in the vertical direction, the recording medium S is discharged to the discharge tray 13 by the discharge roller 12 and the driven roller 7b.
The conveyance path thereafter is similar to that in the case of the recording medium S of the A4 size illustrated in
When the recording operation on the first surface by the recording head 8 is completed and the trailing edge of the recording medium S has passed the flapper 11, the print controller 202 rotates the conveyance roller 7 in reverse and conveys the recording medium S to the inside of the recording apparatus 1. In this process, the flapper 11 is controlled by an actuator (not illustrated) so that the tip is inclined to the left side, and therefore, the leading edge (the trailing edge in the recording operation on the first surface) of the recording medium S passes the right side of the flapper 11 and is conveyed downward in the vertical direction.
Afterward, the recording medium S is conveyed along the curved peripheral surface of the inner guide 19 and is conveyed to the recording area P between the recording head 8 and the platen 9 again. In this process, the second surface of the recording medium S faces the ejection port surface 8a of the recording head 8.
The conveyance path thereafter is similar to that in the case where recording is performed on the first surface as illustrated in
The maintenance operation on the recording head 8 will be described. As described with reference to
Meanwhile, when moving the recording head 8 from the recording position illustrated in
A first feeding motor 22 drives the first feeding unit 6A for feeding the recording medium S from the first cassette 5A. A second feeding motor 23 drives the second feeding unit 6B for feeding the recording medium S from the second cassette 5B. A first conveyance motor 24 drives a first intermediate roller 71A serving as the conveyance roller 7, which is the first roller to convey the recording medium S fed by the first feeding unit 6A. A second conveyance motor 25 drives a second intermediate roller 71B, which is the first roller to convey the recording medium S fed by the second feeding unit 6B.
A main conveyance motor 26 drives the main conveyance roller 70 disposed upstream of the platen 9 and mainly conveying the recording medium S during recording. The main conveyance motor 26 drives the two conveyance rollers 7 disposed downstream of the platen 9 and conveying the recording medium S conveyed by the main conveyance roller 70 further downstream.
A third conveyance motor 27 drives the two conveyance rollers 7 that convey the recording medium S having the first surface on which recording is performed downward. The third conveyance motor 27 drives the two conveyance rollers 7 disposed along the inner guide 19 and conveying the recording medium S conveyed by the second intermediate roller 71B or the recording medium S turned upside down after recording is performed on the first surface toward the recording head 8.
A fourth conveyance motor 28 drives the two conveyance rollers 7 that convey the recording medium S after the recording operation is performed upward or downward. A discharge motor 29 drives the discharge roller 12 that discharges the recording medium S on which recording is performed to the discharge tray 13. In this way, the two feeding motors 22 and 23, the five conveyance motors 24 to 28, and the discharge motor 29 each correspond to the one or more driven rollers.
Meanwhile, the detection member 20 for detecting the presence or absence of the recording medium S is disposed at each of eight places along the conveyance path. Each of the detection members 20 includes a sensor and a mirror disposed opposite each other across the conveyance path, the sensor having a light emitter and a light receiver is disposed on one side of the conveyance path, and the mirror is disposed at a position facing the mirror and located on the other side of the conveyance path. The presence or absence of the recording medium S, i.e., the passage of the leading edge or the trailing edge, is determined based on whether light emitted from the light emitter of the sensor and reflected by the mirror is detected by the detector.
The conveyance control unit 207 drives the feeding motors 22 and 23, the conveyance motors 24 to 28, and the discharge motor 29, based on a detection result of each of the plurality of detection members 20 and an output value of the encoder 21 that detects the rotation amount of each of the driven rollers, thereby controlling the conveyance of the entire apparatus.
A first exemplary embodiment will be described. As illustrated in
When the charged recording medium S is conveyed to the recording area P, a coulomb force is generated by the potential difference between the recording medium S and the recording head 8. Dust on the front surface of the recording medium S can attach to the ejection port surface 8a of the recording head 8 because of the coulomb force. If the ejection ports formed in the ejection port surface 8a of the recording head 8 are blocked by the dust, ink drops are not ejected, which can disrupt image formation.
The charge eliminating brushes 30 and 31 are disposed downstream of a junction 910 between conveyance path s 901 and 902 in the conveyance direction. The conveyance path 901 is a conveyance path through which the recording medium S moving from the first cassette 5A toward the recording area P is to pass, and the conveyance path 902 is a conveyance path formed by combining a conveyance path 111 (see
The charge eliminating brushes 30 and 31 can be disposed upstream of the junction 910 in the conveyance direction. In this case, in each of the conveyance path s 901 and 902, the charge eliminating brushes 30 and 31 are both disposed upstream of the junction 910 in the conveyance direction. Alternatively, in each of the conveyance path s 901 and 902, the charge eliminating brush 30 is disposed upstream of the junction 910 in the conveyance direction, and the charge eliminating brush 31 is disposed downstream of the junction 910 in the conveyance direction. In both cases, the placement order of the charge eliminating brushes 30 and 31 may be reversed. For both of the recording medium S conveyed on the conveyance path 901 and the recording medium S conveyed on the conveyance path 902, the charge elimination of the first surface and the second surface is performed in such an arrangement.
Desirably, the charge eliminating brush 30 is disposed downstream of the rubber roller closest to the recording area P in the conveyance direction among the rubber rollers serving as a conveyance unit located upstream of the recording area P in the conveyance direction. This is to prevent the recording medium S from being charged again by passing through the nip portion of the rubber roller after the charge elimination of the recording medium S, because the recording medium S is charged most easily at the nip portion of the rubber roller. For example, on the conveyance path 901 of the present exemplary embodiment, the rubber roller closest to the recording area P is the first intermediate roller 71A, and thus it is desirable that the charge eliminating brushes 30 and 31 be disposed downstream of the first intermediate roller 71A in the conveyance direction. On the conveyance path 902, the rubber roller closest to the recording area P is a conveyance roller 72A among the conveyance rollers 7, and thus it is desirable that the charge eliminating brushes 30 and 31 be disposed downstream of the conveyance roller 72A in the conveyance direction.
The charge eliminating brushes 30 and 31 in the present exemplary embodiment are each shaped like a bundle of bristles made of conductive stainless steel fiber or the like, and are each connected to a ground portion (not illustrated). Charges are eliminated from a charged object near the charge eliminating brushes 30 and 31 in this configuration. In general, it is desirable to set a charge eliminating brush to be in contact with a charged object or to be separate from the charged object by a separation amount of 1 mm or less.
Desirably, the charge eliminating brushes 30 and 31 are disposed to extend in the width direction of the recording medium S.
The recording head 8 is in a nearly uncharged state by the influence of moisture of ink present on the ejection port surface 8a. As described above, the recording medium S is conveyed to the recording area P in the nearly uncharged state owing to the charge elimination of the two charge eliminating brushes 30 and 31. For this reason, generation of a coulomb force based on the potential difference between the recording medium S and the recording head 8 is curbed. For this reason, it is possible to inhibit attraction and adhesion of dust on the recording medium S to the recording head 8 during the recording operation in the recording area P.
How the charge elimination of the recording medium S on the conveyance path 901 is performed is described with reference to
In the present exemplary embodiment, charges are eliminated from the second surface and the first surface of the recording medium S in this order by the charge eliminating brushes 30 and 31. However, the positions of the charge eliminating brushes 30 and 31 in the conveyance direction may be reversed, and charges may be eliminated from the first surface and the second surface of the recording medium S in this order. In this case, charge elimination is performed on the recording medium S conveyed via the double-sided conveyance path 110, in order of the second surface and the first surface.
The present disclosure is not limited to the form where the charge eliminating brushes 30 and 31 are disposed upstream of the main conveyance roller 70 in the conveyance direction. For example, both or either one of the charge eliminating brushes 30 and 31 may be disposed between the main conveyance roller 70 and the recording area P. Further, a plurality of charge eliminating brushes 30 and charge eliminating brushes 31 may be disposed downstream of the junction 910 between the conveyance paths 901 and 902 in the conveyance direction, if a form where charge elimination is performed on both surfaces of the recording medium S is adopted.
A second exemplary embodiment will be described, but the description of configurations similar to those of the first exemplary embodiment described above will be omitted.
In the first exemplary embodiment, in a case where the double-sided recording is performed on the recording medium S, the charge eliminating brush 30 comes into contact with the first surface of the recording medium S on which recording has been already performed, before recording is performed on the second surface by the recording head 8. In this process, ink ejected from the recording head 8 attaches to the first surface of the recording medium S. Accordingly, the ink on the first surface of the recording medium S can attach to and thereby stain the charge eliminating brush 30, and the ink can be transferred to the second surface of the pre-recording recording medium S to be fed next.
As a way to address the above situation, there can be adopted a method of providing a predetermined standby time after recording of the first surface of the recording medium S by the recording head 8 and before the recording medium S arrives again at the charge eliminating brush 30 via the double-sided conveyance path 110. The recording medium S thereby passes a position facing the charge eliminating brush 30 after the ink attaching to the first surface of the recording medium S is dried, and accordingly, attachment of the ink to the charge eliminating brush 30 can be prevented even if the charge eliminating brush 30 comes into contact with the first surface after the recording. However, if the predetermined standby time is provided, the productivity of the recording apparatus 1 decreases because the conveyance of the recording medium S temporarily stops.
In the present exemplary embodiment, the charge eliminating brush 30 to come into contact with the second surface of the recording medium is not on the double-sided conveyance path 110 (a broken-line arrow). Instead, the charge eliminating brush 30 is disposed at each of a position where the charge eliminating brush 30 can be in contact with the recording medium S fed from the first cassette 5A and a position where the charge eliminating brush 30 can be in contact with the recording medium S fed from the second cassette 5B. First, a charge eliminating brush 30a (the second charge eliminator) is disposed on the conveyance path 901 (a dotted-line arrow) that serves as a first conveyance path, and upstream of the junction 910 in the conveyance direction. The charge eliminating brush 30a eliminates charges from the second surface of the recording medium S fed from the first cassette 5A.
A charge eliminating brush 30b (a third charge eliminator) is disposed on the conveyance path 111 (a dashed-dotted line arrow) that serves as a second conveyance path, and upstream of a junction 911 between the double-sided conveyance path 110 and the conveyance path 111 in the conveyance direction. The charge eliminating brush 30b eliminates charges from the second surface of the recording medium S fed from the second cassette 5B.
In such a configuration, the charge eliminating brush 30 does not come into contact with the first surface of the recording medium S immediately after recording, so that attachment of ink to the charge eliminating brush 30 can be prevented.
In the present exemplary embodiment as well, the charge eliminating brush 31 may be disposed downstream of the main conveyance roller 70 in the conveyance direction, if the charge eliminating brush 31 is disposed upstream of the recording area P in the conveyance direction. There may be provided a configuration in which both or either one of the charge eliminating brushes 30 and 31 may be disposed at a position near and downstream (a position immediately downstream) of the feeding units 6A and 6B in the conveyance direction. However, in a case where the charge eliminating brushes 30 and 31 are disposed at the position immediately downstream of the feeding units 6A and 6B, the recording medium S can be charged again before recording is performed by the recording head 8, because of the influence of the rubber roller on the downstream side of the conveyance direction.
Further, in the present exemplary embodiment, a plurality of charge eliminating brushes including the charge eliminating brush 30a may be disposed on the conveyance path 901 and upstream of the junction 910 in the conveyance direction. A plurality of charge eliminating brushes including the charge eliminating brush 30b may be disposed on the conveyance path 111 and upstream of the junction 911 between the double-sided conveyance path 110 and the conveyance path 111 in the conveyance direction.
According to the exemplary embodiments of the present disclosure, a recording apparatus capable of performing charge elimination on both surfaces of a recording medium can be provided.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-108169, filed Jun. 29, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2021-108169 | Jun 2021 | JP | national |