1. Field of the Invention
The present invention relates to a recording apparatus which performs printing on a recording material in accordance with image information.
2. Description of the Related Art
After printing the first color, the thermal head 101 is separated from the platen roller 103 to print the next color as illustrated in
A mechanism for taking up the ink ribbon will be described below. Since the conveying speed of the ink ribbon during a printing operation is almost the same as that of the recording paper, the conveying speed of the ink ribbon is constant. However, the amount of ink ribbon that is conveyed increases as the diameter of the take-up bobbin of the ink ribbon increases even if the rotating speed of the take-up bobbin is controlled to be constant. In order to solve such a problem, it is a common practice to dispose a slip-type torque limiter between the take-up bobbin and the ribbon take-up motor which drives the take-up bobbin.
In
The torque limiter 109 includes an input gear 109a, an output gear 109b, and a slip member 109c, which transmits rotation from the input gear 109a to the 109b by friction. The slip member 109c is formed by a low-friction and high-durability material such as felt. A spring member 109d generates frictional force by pressing the input gear 109a onto the output gear 109b via the slip member 109c and determines the slip torque.
As described above, the conveying speed of the ink ribbon 102 in a printing operation is almost the same as the conveying speed of the printing paper P and is constant. Therefore, as the ribbon take-up progresses and the diameter of the take-up bobbin 110 increases, the rotation speed of the take-up bobbin 110 must be decreased in order to keep the peripheral speed constant.
The torque limiter 109 is disposed on the reduction gear train 108 to absorb the above-described difference in speed. The rotation speed of the ribbon take-up motor 107 is set to rotate the input gear 109a at a higher speed than the rotation speed of the output gear 109b, which corresponds to the maximum rotation speed of the take-up bobbin 110 having a small diameter at the time of start. As a result, the rotation speed of the input gear 109a adequately exceeds the output gear 109b. The rotation speed of the input gear 109a exceeds the output gear 109b from the beginning of the ribbon take-up, all the time up to when the rotation speed of the bobbin 110 decreases as the take-up progresses and the diameter increases. The difference in speed is absorbed by making the torque limiter 109 slip, and consequently, the ink ribbon is taken up smoothly. Japanese Patent Application Laid-Open Nos. 8-174979 and 9-174973, and Japanese Patent No. 3091401 discuss such a generally-used torque limiter mechanism and operation.
In such a ribbon take-up mechanism, a slack in the ink ribbon can be generated when conveying of an ink ribbon is stopped. The slack is caused by the inertia of the bobbin. A slack in the ink ribbon can be generated also when the platen roller is separated from the contact with the thermal head.
A slack in the ink ribbon can cause various problems. For example, recording paper can contact a slackening ink ribbon and cause paper jams. A slack can also cause the ink ribbon to be wrinkled and lead to an image defect. Moreover, if there is a large slack, a user can jam a part of the apparatus with the slackening ink ribbon when the user detaches the ink ribbon cassette. In general, a slack in the ink ribbon can lead to a failure in the apparatus or an image defect so that the reliability of the apparatus is degraded.
Furthermore, when the recording paper is conveyed so close to a stationary ink ribbon during a printing operation that the recording paper contacts the stationary ink ribbon, the ink ribbon can stick onto the recording paper due to static electricity. This can cause jamming of the ink ribbon and the recording paper, or the ink ribbon can be entangled with the paper feed roller. Therefore, it is necessary to convey the recording paper at an adequate distance from a stationary ink ribbon so that the apparatus becomes larger.
Japanese Patent Application Laid-Open Nos. 5-193221, 7-148952, 7-125396, 7-314833, 9-207417, and 10-119400 discuss various techniques for minimizing the slackening of the ink ribbon that causes the above-described problems. However, such techniques cannot totally remove slackening of the ink ribbon. Therefore, when recording paper is conveyed close to a stationary ink ribbon, the recording paper can stick onto the ink ribbon, or a jam can occur.
The present invention is directed to a recording apparatus in which an ink ribbon and recording paper is prevented from sticking or jamming when the recording paper is conveyed near a stationary ink ribbon.
According to an aspect of the present invention, a recording apparatus includes a supply bobbin configured to supply an ink ribbon, a take-up bobbin configured to wind up an ink ribbon supplied by the supply bobbin, a take-up bobbin driving unit for driving the take-up bobbin, a recording head configured to transfer ink of the ink ribbon onto recording paper, a platen roller configured to pinch the ink ribbon and the recording paper together with the recording head, a conveying unit configured to convey the recording paper between the recording head and the platen roller, a separating unit configured to separate the recording head and the platen roller, and a control unit configured to control the separating unit to separate the recording head and the platen roller, and control the conveying unit to convey the recording paper while the take-up bobbin driven by the take-up bobbin driving unit applies a tensile force to the ink ribbon when the recording paper is moved between the recording head and the platen roller without transferring ink of the ink ribbon.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
In
A heating portion (i.e., a plurality of heating elements) that is arranged linearly is formed on the thermal head 1. Ink of the ink ribbon 2 is transferred onto the recording paper P by heating the heating elements in accordance with image information. The platen roller 3 is disposed opposite and parallel to the heating unit of the thermal head 1. The platen roller 3 and the thermal head 1 switch between states of pressing against each other and being separated from each other.
The recording paper P is conveyed by the capstan roller 4 (conveying unit), which is driven by a paper conveying motor 6. The recording paper P is conveyed along a recording paper conveyance path, which runs between the thermal head 1 and the platen roller 3. The recording paper P is conveyed and pressed against the thermal head 1 by the platen roller 3, and ink is thermally transferred from the ink ribbon 2 to the recording paper P heated by the thermal head 1 in accordance with the image information. An image is thus formed on the recording paper P. The platen roller 3 is supported to rotate freely without being driven and rotates in accordance with the recording paper P conveyed by the capstan roller 4.
A plurality of color regions on which each color of ink is coated is formed on the ink ribbon 2. The plurality of color regions is arranged repeatedly in a predetermined order in the conveying direction of the ink ribbon 2. A thermal transfer from each color region of the ink ribbon 2 is performed sequentially onto the same recording paper P to form a color image on the recording paper P.
A supply bobbin 11 supplies unused ink ribbon, and a take-up bobbin 10 winds up the used ink ribbon. The take-up bobbin 10 is driven by a ribbon take-up motor 7 (i.e., a take-up bobbin driving unit). The driving force of the ribbon take-up motor 7 is transmitted through a reduction gear train 8 and a torque limiter 9 to a bobbin gear 10a, which is provided on the take-up bobbin 10. A rotary shaft of the torque limiter 9 is supported coaxially with the take-up bobbin 10. The take-up bobbin 10 is thus driven.
The torque limiter 9 includes an input gear 9a, an output gear 9b, and a slip member 9c. The slip member 9c can be formed by a low-friction and high-durability material such as felt, and transmits rotation from the input gear 9a to the output gear 9b by friction. A spring member 9d generates frictional force by pressing the input gear 9a onto the output gear 9b via the slip member 9c, and determines the slip torque.
A supply bobbin gear 11a is fixed on the rotary shaft of the supply bobbin 11. A ratchet gear 12a is fixed on the rotary shaft of a ratchet plate 12 and gears with the supply bobbin gear 11a.
An engaging member 13 switches between states of engaging with the ratchet plate 12 to stop the rotation of the supply bobbin 11, and disengaging from the ratchet plate 12 so that the supply bobbin 11 rotates freely. The switching between the engaged and disengaged states is performed by an engaging member switching unit such as a solenoid, which will be described later.
A paper feeding roller 14 feeds the recording paper stored in a cassette 15 toward the thermal head 1.
The platen roller 3 is separated from the thermal head 1, and the engaging member 13 is engaged with the ratchet plate 12 to stop the rotation of the supply bobbin 11. When the ink ribbon take-up motor 7 is driven in the ribbon take-up direction, the input gear 9a of the torque limiter 9 rotates. However, since the supply bobbin 11 cannot rotate, the ink ribbon 2 is not supplied, and the take-up bobbin 10 and the output gear 9b cannot rotate either. As a result, the slip torque of the torque limiter 9 constantly applies tensile force to the ink ribbon 2 so that a tension state is maintained.
When printing is not performed and the recording paper P is conveyed between the ink ribbon 2 and the platen roller 3 while the ink ribbon 2 is maintained in the tension state as above described, the ink ribbon 2 does not contact and stick to the recording paper P and become jammed. Since the ink ribbon 2 is placed under the tension, the ink ribbon 2 does not stick to the recording paper P even if the recording paper P contacts the ink ribbon 2. Japanese Patent Application Laid-Open No. 5-193221 discusses conveying of recording paper that contacts an ink ribbon while only a bobbin is locked without actively removing a slack. Compared to such technique, the present exemplary embodiment provides a higher reliability in preventing sticking of the recording paper and the ink ribbon, or jamming.
In
A head driver 313 drives the thermal head 1. A ribbon take-up motor 7 drives the take-up bobbin 10 which winds up the ink ribbon 2. A paper feeding motor 315 drives the paper feeding roller 14. Each of the motor drivers 314a, 314b, 314c, and 314d drives the ribbon take-up motor 7, the paper feeding motor 315, the paper conveying motor 6, and a platen moving motor 318.
The platen moving motor 318 presses and separates the platen roller 3 onto and from the thermal head 1, and is configured as a head-platen switching unit or a separating unit. A solenoid 319 engages and disengages the engaging member 13 with and from the ratchet plate 12, and is configured as an engaging member switching unit.
An interface 317 sends and receives data to and from a host apparatus 400 such as a digital camera.
The operation of the recording apparatus will be described using
In step S101 of
In step S104, the CPU 310 drives the platen moving motor 318 to separate the platen roller 3 from the thermal head 1.
In step S105, the CPU 310 controls the solenoid 319 to engage the engaging member 13 with the ratchet plate 12 to lock the supply bobbin 11 against rotating.
In step S106, the CPU 310 drives the ribbon take-up motor 7. The driving force of the ribbon take-up motor 7 is transmitted through the torque limiter 9 to the take-up bobbin 10, and a tensile force is applied to the ink ribbon 2. The above-described operation is completed before the recording paper P reaches the thermal head 1.
In step S107, the CPU 310 performs control so that the recording paper P is conveyed to a print starting position while the ribbon take-up motor 7 is driven and the ink ribbon 2 is under a tension as shown in
In step S108, the CPU 310 stops the ribbon take-up motor 7. In step S109, the CPU 310 turns off the solenoid 319 so that the engaging member 13 is disengaged from the ratchet plate 12 and the supply bobbin 11 is unlocked.
In step S110, the CPU 310 drives the platen moving motor 318 to move the platen roller 3. Consequently, the ink ribbon 2 and the recording paper P are pinched between the thermal head 1 and the platen roller 3.
In step S111 of
After the ink transfer is performed up to the end of the recording paper P, the CPU 310 drives the platen moving motor 318 to move the platen roller 3 away from the thermal head 1 in step S112.
A plurality of color ink is coated in a predetermined order in the longitudinal direction of the ink ribbon 2. Each color is transferred sequentially from the ink ribbon 2 to the recording paper P. In step S113, the CPU 310 determines whether all colors of the ink ribbon 2 have been transferred. When there is a color to be transferred (NO in step S113), the process proceeds to step S114. In step S114, the CPU 310 drives the take-up bobbin 10 to move the ink ribbon 2 so that the head of the next color region to be transferred reaches the starting position of the transfer.
In step S115, the CPU 310 controls the solenoid 319 to engage the engaging member 13 with the ratchet plate 12 and lock the supply bobbin 11. In step S116, the CPU 310 drives the ribbon take-up motor 7 to apply a tensile force to the ink ribbon 2. In step S117, the CPU 310 controls the paper feeding motor 6 to rotate the capstan roller 4 in reverse. The recording paper P is thus moved in a direction opposite to the conveying direction to reach the print starting position.
When the recording paper P reaches the print starting position, the CPU 310 stops the ribbon take-up motor 7 in step S118. In step S119, the CPU 310 turns off the solenoid 319 so that the engaging member 13 is disengaged from the ratchet plate 12 and the supply bobbin 11 is unlocked.
In step S120, the CPU 310 drives the platen moving motor 318 to move the platen roller 3, and the ink ribbon 2 and the recording paper P are pinched between the thermal head 1 and the platen roller 3. The process then returns to step S111 and ink transfer is performed. After the transfer is completed, the CPU 310 separates the platen roller 3 from the thermal head 2 in step S112. In step S113, the CPU 310 determines whether all colors have been transferred.
If all colors have been transferred (YES in step S113), the process proceeds to step S121. In step S121, the CPU 310 controls the solenoid 319 to engage the engaging member 13 with the ratchet plate 12 and lock the supply bobbin 11. In step S122, the CPU 310 drives the ribbon take-up motor 7 to apply a tensile force to the ink ribbon 2 while the supply bobbin 11 is locked. In step S123, the paper feeding motor 6 drives the capstan roller 4, and the recording paper P is ejected from the recording apparatus.
In step S124, the CPU 310 stops the ribbon take-up motor 7. In step S125, the CPU 310 turns off the solenoid 319 so that the engaging member 13 is disengaged from the ratchet plate 12 and the supply bobbin 11 is unlocked.
Under the above described control, a tensile force is always applied to the ink ribbon 2 to eliminate a slack when the recording paper P is passed through the ink ribbon 2 and the platen roller 3. As a result, the ink ribbon 2 is prevented from slackening and sticking to the recording paper P, or causing the jamming of the ribbon 2 or the paper P.
According to the present embodiment, a recording apparatus conveys recording paper P while the slip torque of the torque limiter 9 applies a tensile force to the ink ribbon 2. As a result, the reliability of the recording apparatus increases as compared to conventional techniques in the case where the recording paper P is conveyed while contacting an ink ribbon. Consequently, the space through which the recording paper is passed through, i.e., the separating distance between the thermal head 1 and the platen roller 3 can be significantly minimized. Therefore, the apparatus can become more compact. Moreover, since the distance between the thermal head 1 and the platen roller 3 is decreased, the power of the motor for driving the pressing-separating switching unit can be decreased.
Furthermore, as described above, the recording paper can be conveyed closer to the ink ribbon when the thermal head is fixed and the platen roller is retracted as shown in
According to the above-described exemplary embodiments, a recording apparatus conveys recording paper while a slip torque of a torque limiter constantly applies a tensile force to an ink ribbon. Consequently, the reliability in conveying the recording paper, while the recording paper is in contact with an ink ribbon, is increased as compared to a conventional apparatus.
In addition, the space through which the recording paper is conveyed, i.e., the separating distance between a thermal head and a platen roller can be minimized. Therefore, the size of the apparatus can be significantly reduced.
Moreover, by decreasing the above separating distance between the thermal head and the platen roller, the power of the motor for driving a switching unit, which switches the thermal head and the platen roller between pressing and separating, can be decreased.
Furthermore, the present invention is more effective in a configuration in which the thermal head is fixed and the platen roller is retracted.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2006-230157 filed Aug. 28, 2006, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2006-230157 | Aug 2006 | JP | national |
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Number | Date | Country | |
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