The present invention relates to a recording apparatus that dries a recording liquid on a recording medium.
It is desirable that a liquid-ejection recording apparatus represented by an ink-jet recording apparatus has an ability to print a high-quality image onto a recording medium even when a surrounding environment is a low-temperature or high-temperature environment. However, in a case of, e.g., the low-temperature environment, a so-called aqueous ink based on water and serving as a recording liquid does not easily dry on a recording medium to which the aqueous ink has been ejected, which may adversely affect a printing quality. In recent years, as a solution to such a printing quality problem, it has been proposed to mount a printing zone blowing mechanism for drying ink on a recording medium (U.S. Pat. No. 9,987,858). By blowing air to the recording medium, the printing zone blowing mechanism can accelerate drying of the ink immediately after the ink was dropped onto the recording medium. This can suppress deterioration of a printing quality.
However, between a printing region and an air blowing nozzle, a component such as a pinch roller is mounted and, when a surface of such a component has unevenness or a hole, blown air may be disturbed thereby resulting in disturbed uniformity of the blown air. When the uniformity of the blown air is disturbed, drying conditions of the recording medium may be different from one place to another, resulting in a concern that uneven drying occurs to deteriorate the image quality.
An object of the present invention is to provide a technology that allows a recording liquid to be uniformly dried on a recording medium.
To attain the object described above, a recording apparatus of the present invention includes:
According to the present invention, it is possible to uniformly dry a recording liquid on a recording medium.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Referring to the drawings, modes for carrying out this invention will be described below in detail by way of example on the basis of each of example embodiments. Note that dimensions, materials, shapes, relative positioning, and the like of components described in the embodiment are to be appropriately changed depending on a configuration of an apparatus to which the present invention is applied and various conditions. In other words, it is not intended to limit the scope of this invention to the following embodiments.
Referring to
Note that, as described above, in each of the drawings including and subsequent to
As illustrated in
From a viewpoint of moldability, it is difficult to produce the pinch roller 6 as a single member of a size corresponding to a width of the recording medium 2 along the main scanning direction, and accordingly a configuration is used in which the pinch roller 6 is divided into a plurality of pieces to be arranged in the main scanning direction. In other words, a plurality of the pinch rollers 6 each serving as the pressing member is provided so as to be aligned in the main scanning direction, and the individual pinch rollers 6 are supported by pinch roller holders 7 to be rotatable around a rotation axis line along the main scanning direction. Correspondingly to the pinch rollers 6, the plurality of pinch roller holders 7 each serving as a supporting member is also provided so as to be aligned in the main scanning direction. Consequently, between the plurality of pinch rollers 6 and the plurality of pinch roller holders 7, which are aligned side by side in the main scanning direction, a gap in the main scanning direction is formed.
Each of the pinch roller holders 7 is provided so as to extend from an upstream side in the conveyance direction of the recording medium 2 toward a recording region where a recording head 3 and the recording medium 2 supported by a platen 11 face each other, while rotatably supporting the pinch roller 6 on a leading end side thereof. The pinch roller holder 7 has a rotation shaft 7c along the main scanning direction on the upstream side of a part thereof supporting the pinch roller 6 in the conveyance direction of the recording medium 2, and is configured to be swingable around the rotation shaft 7c. By the swing around the rotation shaft 7c, the pinch roller holder 7 is allowed to perform an operation of bringing the pinch roller 6 into contact with and away from the conveying roller 5.
The conveying roller 5 rotates in a state where the recording medium 2 is held between the conveying roller 5 and each of the pinch rollers 6, and consequently the recording medium 2 is conveyed onto the platen 11 by a frictional force generated in a holding portion between the conveying roller 5 and the pinch roller 6 (direction of an arrow A). Note that the recording medium 2 is conveyed by being held between the conveying roller 5 and the pinch roller 6, and therefore it is necessary for a length (length in a direction crossing the conveyance direction) in the width direction (X-direction) of the recording medium 2 to be equal to or less than a width of the conveying roller 5 and the pinch roller 6.
Above the platen 11, the recording head 3 and a carriage 4 holding the recording head 3 are provided. The carriage 4 is supported by a frame 10, a main rail 8, and a sub-rail 9 each provided to extend in the X-direction. The carriage 4 is also connected to a carriage motor 21 (see
On the recording medium 2 conveyed onto the platen 11, recording is performed with ink ejected from a row of ejection ports formed in an ejection port surface 3a of the recording head 3 mounted on the carriage 4 in a process in which the carriage 4 reciprocates over the recording medium 2. When the recording is performed, to the recording medium 2 conveyed onto the platen 11, air is given from an air blowing unit 100 serving as an air blowing unit to accelerate drying of the ink recorded on the recording medium 2.
The air blowing unit 100 is configured to include an air blowing fan 101, blown air ducts 103, air blowing nozzles 104, and blown air guide plates 105. Blown air generated by the air blowing fan 101 serving as a blown air source passes through an air path formed of the blown air ducts 103 and the air blowing nozzles 104 connected to the blown air ducts 103 each serving as an air path member. With such a configuration, the air blowing unit 100 supplies the air to the recording medium 2 (recording region) (an arrow C). In a case of further accelerating the drying of the ink, a heater 102 is provided downstream of the air blowing fan 101 to be able to apply heat to the air supplied from the air blowing fan 101 and change the air to be supplied to the recording medium 2 to warm air.
The air blowing nozzles 104 are provided above each of the pinch roller holders 7 and the upstream platen 12 each serving as the supporting member for the pinch rollers 6 and below each of the main rail 8 and the frame 10. Air exhaust ports (blown air outlets) 104c of the air blowing nozzles 104 are disposed to be on a downstream side of the main rail 8 and on an upstream side of each of the conveying roller 5 and the pinch rollers 6 in the conveyance direction (an arrow A direction or the Y-direction) of the recording medium 2. In addition, to blow the air mainly to a part (see a supported region 2a in
As illustrated in
The recording medium 2 having gone through recording and air blow drying as described above is further conveyed by the conveying roller 5 and discharged to the outside of the apparatus over a downstream platen 13.
Referring to
As illustrated in
The blown air guide plate 105 is provided above the pinch roller holder 7 and on a downstream side of the air blowing nozzle 104 in the air path formed by the air blowing unit 100. More specifically, the blown air guide plate 105 is fixed to a part of an opening edge of the blown air outlet 104c of the air blowing nozzle 104 which is proximate to the pinch roller holder 7 so as to extend continuously from the blown air outlet 104c toward the supported region 2a.
As illustrated in
The blown air guide plate 105 is divided into a plurality of pieces in the width direction of the recording medium 2 along the main scanning direction to be placed. As illustrated in
In other words, each of the blown air guide plates 105 has, in a part thereof connecting to the blown air guide plate 105 adjacent thereto on one side in the width direction of the recording medium 2, a first connecting portion 105a extending from a space side (upper surface side) of a widthwise end surface facing the blown air outlet 104c in the width direction of the recording medium 2. The blown air guide plate 105 also has, in a portion thereof connecting to the blown air guide plate 105 adjacent thereto on another side in the width direction of the recording medium 2, a second connecting portion 105b extending from a side (lower surface side) of the widthwise end surface on which the pinch roller holder 7 is disposed in the width direction of the recording medium 2. The first connecting portion 105a of one of the adjacent two blown air guide plates 105 and the second connecting portion 105b of another of the adjacent two blown air guide plates 105 are connected so as to overlap each other when viewed in a direction (Z-direction) crossing each of the conveyance direction and the width direction of the recording medium 2. In other words, the adjacent two blown air guide plates 105 are connected so as to overlap each other in the width direction of the recording medium 2.
Thus, the plurality of blown air guide plates 105 is connected so as to have portions (overlap portions) overlapping each other between the adjacent blown air guide plates 105, and consequently it is possible to eliminate gaps between the adjacent blown air guide plats 105. As a result, it becomes possible to effectively prevent disturbance of the blown air and uniformly apply the air to a printed surface (recorded surface) of the recording medium 2 resulting from printing performed on the platen 11.
In the present embodiment, the blown air guide plate 105 is configured to be divided such that spacings between the plurality of blown air guide plates 105 substantially correspond to spacings at which the blown air outlets 104c of the plurality of air blowing nozzles 104 are arranged, but the blown air guide plate 105 may also be configured to be divided such that the spacings between the plurality of blown air guide plates 105 do not correspond to the spacings between the blown air outlets 104c. Alternatively, the blown air guide plate 105 may also be configured as a single plate undivided in the main scanning direction.
The configuration of the blown air guide member needs only to be such that a surface (guide surface) exposed to the flow path of the air flowing from the blown air outlet 104c of the air blowing nozzle 104 is a smooth planar surface. In other words, components other than the guide surface that guides the blown air are not limited to specific configurations and, e.g., a surface facing the pinch roller holder 7 may also be provided with an uneven shape (such as, e.g., an uneven shape corresponding to unevenness of the pinch roller holder 7). Consequently, a form of the blown air guide member is not limited to that of a plate-like member such as that of the blown air guide plate 105 in the present embodiment.
The recording apparatus according to the present embodiment is a recording apparatus including a so-called serial-type recording head that performs recording, while scanning a recording medium. However, the present invention is also applicable to a recording apparatus including a so-called line-type recording head having a plurality of ejection ports of lengths corresponding to a width of the recording medium.
In the first embodiment, the description has been given of the configuration in which the blown air guide plates 105 are integrally fixed to the air blowing nozzles 104. In the second embodiment, a description will be given of a configuration in which the blown air guide plates 105 are integrally fixed to the pinch roller holders 7. In the second embodiment, a description will be given herein mainly of points different from those in the first embodiment while, in the second embodiment, configurations common to those in the first embodiment are denoted by the same reference signs, and a description thereof is omitted. Configurations in the second embodiment which are not particularly described herein are the same as those in the first embodiment.
Referring to
As illustrated in
By using a configuration in which the blown air guide plate 105 is provided on the pinch roller holder 7, it is possible to bring a height of the blown air guide plate 105 closer to the platen 11. Consequently, it is possible to orient an air blowing direction C from the air blowing nozzle 104 into a direction toward the supported region 2a of the recording medium 2 supported on the platen 11. Therefore, it is possible to improve a drying efficiency of the ink ejected to the recording medium 2.
The blown air guide plate 105 can be disposed such that at least one portion thereof overlaps a leading end portion of the air blowing nozzle 104 provided with the blown air outlet 104c in the conveyance direction. In other words, the blown air guide plate 105 may be configured such that, when viewed in a direction (substantially Z-direction) perpendicular to the air blowing path, a leading-end-side portion of the air blowing nozzle 104 and the portion of the blown air guide plate 105 have portions (overlap portions) overlapping each other. This can reduce the gap between the air blowing nozzle 104 and the blown air guide plate 105 and, by reducing disturbance of the blown air, it is possible to uniformly apply the blown air to the recording medium 2 on which printing has been performed on the platen 11.
In the third embodiment of the present invention, a description will be given of another configuration example of the configuration in which the blown air guide plates 105 are integrally fixed to the pinch roller holders 7. In the third embodiment, a description will be given herein mainly of points different from those in the first and second embodiments and, in the third embodiment, configurations common to those in the first and second embodiments are denoted by the same reference signs, and a description thereof is omitted. Configurations in the third embodiment which are not particularly described herein are the same as those in the first and second embodiments.
Referring to
The air blowing unit 100 is configured to include the air blowing fan 101 serving as the blown air source, and the blown air ducts 103 and the air blowing nozzles 104 each serving as an air path member forming the air path (see
As illustrated in
The blown air guide plate 105 has a rear end side corresponding to an air path upstream side which is fixed to a lower surface (surface facing the pinch roller holder 7) of the air-blowing-nozzle movable portion 104b. The blown air guide plate 105 also has a leading end side corresponding to the air path downstream side which extends toward the supported region 2a of the recording medium so as to be continued to the blown air outlet 104c of the air-blowing-nozzle movable portion 104b. The blown air guide plate 105 is fixed to the air-blowing-nozzle movable portion 104b such that at least one portion of a lower surface thereof can come into contact with the pinch roller holder 7.
As illustrated in
By using a configuration in which the blown air guide plate 105 is provided on the pinch roller holder 7, it is possible to bring the height of the blown air guide plate 105 closer to the platen 11. Consequently, it is possible to orient the air blowing direction C from the air-blowing-nozzle movable portion 104b into the direction toward the supported region 2a of the recording medium 2 which is supported on the platen 11. Therefore, it is possible to improve the drying efficiency of the ink ejected to the recording medium 2.
As illustrated in
In the example illustrated in
The configurations in the individual embodiments described above can be combined with each other.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-021370, filed on Feb. 15, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-021370 | Feb 2023 | JP | national |