The entire disclosure of Japanese Patent Application Nos. 2017-006967, filed Jan. 18, 2017 and 2017-175977, filed Sep. 13, 2017 are expressly incorporated by reference herein.
The present disclosure relates to recording apparatuses that perform recording onto a medium.
Ink jet printers, which are examples of the recording apparatus, are configured to pick up a paper sheet from a paper sheet cassette, transport the paper sheet to a position which faces a recording head, perform recording onto the paper sheet, and output the recorded paper sheet. More specifically, one example of the printer is configured to turn over the paper sheet picked up from the paper sheet cassette, perform recording after the paper sheet is transported to the position which faces the recording head, and again turn over the recorded paper sheet to output the paper sheet face down onto an output tray. Typically, a maintenance unit that performs maintenance for the recording head is provided. The maintenance unit is configured with, for example, a cap that seals the recording head, and a wiper that wipes the head surface.
In a type of the printer in which the recording head moves in the paper sheet width direction, that is, a so-called serial type printer that performs recording by alternately repeating a recording operation of the recording head ejecting ink while moving in the paper sheet width direction and a transporting operation of a paper sheet by a predetermined distance, the maintenance unit is provided outside the recording region so that the recording head moves to a position of the maintenance unit as necessary to perform maintenance. On the other hand, in a type of the printer in which the recording head does not move, that is, a so-called line head type printer having the ink ejecting nozzles arranged to cover the entire paper sheet width, a configuration to replace a platen and a maintenance unit is required as described in JP-A-2013-78861 and JP-A-2015-51574.
In the configuration described in JP-A-2013-78861, the maintenance unit is provided on the lower side of the platen that faces the head surface. When sealing the head surface, the platen opens to the lower side so that the maintenance unit moves upward toward the head surface and seals the head surface. As a result, in the configuration described in JP-A-2013-78861, the up and down movement range of the maintenance unit needs to be increased to ensure the opening space of the platen, which requires a large dead space (a space in which other components cannot be provided), leading to an increase in size of the apparatus.
Further, in the configuration described in JP-A-2015-51574, a configuration is adopted in which the maintenance unit laterally enters a space which is formed by the recording head moving upward. However, in this configuration, since the maintenance unit is positioned above the transportation path, the recording head needs to be moved upward by a certain distance. As a result, the up and down movement range of the recording head needs to be increased, which requires a large dead space (a space in which other components cannot be provided), leading to an increase in size of the apparatus as well.
Further, the configuration described in JP-A-2013-78861 has another technical problem. Since the printer is configured to turn over the paper sheet picked up from the paper sheet cassette and transport the paper sheet to the position which faces the recording head, perform recording, and again turn over the recorded paper sheet to output the paper sheet onto the output tray, the size of the apparatus disadvantageously increases due to a long transportation path. In addition, a paper jam in the transportation path is also likely to occur due to the long transportation path.
An advantage of some aspects of the disclosure is that it provides a configuration for performing maintenance for a recording head while reducing a dead space formed by operating components (a space in which other components cannot be provided) to thereby downsize the apparatus. In addition to the above advantage, another advantage of some aspects of the disclosure is that it prevents an increase in size of the apparatus and reduces a paper jam in the transportation path by reducing the length of the paper sheet transportation path. The disclosure has been made to achieve either of the advantages described above.
According to an aspect of the disclosure, a recording apparatus including: a recording head having a head surface on which liquid ejection nozzles that eject liquid droplets onto a medium are arranged, the recording head being configured to perform recording onto the medium; a transportation path along which the medium is transported via a head facing region which faces the recording head; and a maintenance unit used for maintenance of the recording head, wherein the head facing region, which is a region of the transportation path which faces the recording head, is inclined with respect to a horizontal direction, and the recording head is provided to be rotatable, and when rotating, the recording head can be switched between a first position in which the head surface is inclined along an inclination of the head facing region, the first position being a position for performing recording, and a second position in which the head surface becomes horizontal or becomes more horizontal than in the first position, the second position being a position for performing maintenance by the maintenance unit.
Accordingly, since the recording apparatus includes: a recording head having a head surface on which liquid ejection nozzles that eject liquid droplets onto a medium are arranged, the recording head being configured to perform recording onto the medium; a transportation path along which the medium is transported via a head facing region which faces the recording head; and a maintenance unit used for maintenance of the recording head, wherein the head facing region, which is a region of the transportation path which faces the recording head, is inclined with respect to a horizontal direction, and the recording head is provided to be rotatable, and when rotating, the recording head can be switched between a first position in which the head surface is inclined along an inclination of the head facing region, the first position being a position for performing recording, and a second position in which the head surface becomes horizontal or becomes more horizontal than in the first position, the second position being a position for performing maintenance by the maintenance unit, an operation area for the components which operate for maintenance of the recording head (in this aspect, the operation area for the recording head) can be reduced. That is, a dead space in which other components cannot be provided can be reduced, contributing to downsizing of the apparatus (the details will be described later). In addition, since the recording head assumes the position (the second position) during a maintenance operation more horizontal than the position (the first position) during a recording operation, the maintenance operation of the recording head can be appropriately performed (the details will be described later). Further, the transportation path of the medium can also be shortened, thereby preventing an increase in size of the apparatus or reducing a medium jam in the transportation path (the details will be described later).
In the above aspect of the disclosure, the recording head is configured to rotate about a rotation shaft which is disposed extending in a direction perpendicular to a transportation direction of the medium. Accordingly, in the configuration having the maintenance unit used for maintenance of the recording head, the aforementioned effect of the above aspect can be obtained.
In the above aspect of the disclosure, the maintenance unit is provided to be displaceable between a non-maintenance position which is separated from the head surface of the recording head which is assuming the first position, and a maintenance position which is close to the head surface of the recording head which is assuming the second position. Accordingly, in the configuration having the maintenance unit used for maintenance of the recording head, the aforementioned effect of the above aspect can be obtained.
In the above aspect of the disclosure, the maintenance unit is disposed at a position to which the recording head comes closer in the horizontal direction when the recording head is switched from the first position to the second position, and is displaced in the horizontal direction. Accordingly, since the maintenance unit is disposed at a position to which the recording head comes closer in the horizontal direction when the recording head is switched from the first position to the second position and is displaced in the horizontal direction, the distance between the non-maintenance position and the maintenance position of the maintenance unit can be shortened, thereby contributing to downsizing of the apparatus and reducing the period of time required for movement of the maintenance unit.
In the above aspect of the disclosure, the maintenance unit is configured to be horizontally displaced from the non-maintenance position to a position before the maintenance position, and then displaced upward from the position before the maintenance position to the maintenance position. Accordingly, since the maintenance unit is configured to be horizontally displaced from the non-maintenance position to a position before the maintenance position, and then displaced upward from the position before the maintenance position to the maintenance position, the recording head can be reliably sealed in the configuration in which the recording head is sealed by the maintenance unit.
In the above aspect of the disclosure, the maintenance unit moves in the vertical direction to thereby switch the non-maintenance position and the maintenance position. Accordingly, in the configuration in which the maintenance unit moves in the vertical direction to thereby switch the non-maintenance position and the maintenance position, the aforementioned effect of the above aspect can be obtained.
In the above aspect of the disclosure, the recording apparatus includes a coordination mechanism, and the coordination mechanism displaces the maintenance unit in coordination with positional switching of the recording head.
Accordingly, since the recording apparatus includes a coordination mechanism, and the coordination mechanism displaces the maintenance unit in coordination with positional switching of the recording head, there is no need of providing separate drive power sources for the head unit and the maintenance unit, thereby reducing the cost of the apparatus.
In the above aspect of the disclosure, a portion of the transportation path downstream from the head facing region, which forms a curved path provided with the recording head disposed inside thereof, is configured as an output path which allows for face down output of the medium.
Accordingly, since a portion of the transportation path downstream from the head facing region, which forms a curved path provided with the recording head disposed inside thereof, is configured as an output path which allows for face down output of the medium, the effect of the above aspect that does not need of ensuring a large space above the recording head can be effectively used, thereby reducing the dimension of the apparatus in the height direction. In addition, since the face down output configuration is provided with the head facing region inclined with respect to the horizontal direction, the dimension of the apparatus in the width direction or depth direction can be reduced (the details will be described later).
In the above aspect of the disclosure, the recording head includes the liquid ejection nozzles arranged over the entire region in the medium width direction, which is a direction perpendicular to the medium transportation direction. Accordingly, in the configuration in which the recording head includes the liquid ejection nozzles arranged over the entire region in the medium width direction, which is a direction perpendicular to the medium transportation direction, the aforementioned effect of the above aspect can be obtained.
The disclosure will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
With reference to the drawings, an embodiment of the present disclosure will be described. However, the present disclosure is not limited to the embodiment described below. Various modifications are contemplated within the scope of the disclosure as defined in the appended claims, such modifications should be included in the scope of the present disclosure. In the following description, an embodiment of the present disclosure will be described as being included in the scope of the present disclosure.
With reference to
The recording papers P fed out from the paper sheet cassette 30 by the pick-up roller 32 are separated (for double-feeding prevention) when passing through a nip between the feed roller 34 and the separation roller 36 and fed downstream to a pair of upstream transportation rollers 38. Hereinafter, a transportation path from the paper sheet cassette 30 to the pair of upstream transportation rollers 38 is referred to as a “supply transportation path.” The paper sheet transportation path between the pair of upstream transportation rollers 38 and a pair of downstream transportation rollers 40 is configured as a head facing region 43 in which the recording paper P faces the recording head 54. In the head facing region 43, recording is performed by the recording head 54 onto the recording paper P. A platen 42 that supports the recording paper P is disposed in the head facing region 43. Hereinafter, a transportation path from the pair of upstream transportation rollers 38 to the pair of downstream transportation rollers 40 is referred to as a “recording transportation path.” In the present embodiment, the head facing region 43 that constitutes the recording transportation path of the printer 1 as shown in the figure is inclined with respect to the horizontal direction. Further, the supply transportation path is inclined in the inclination direction of the recording transportation path to be connected to the recording transportation path. That is, the supply transportation path and the recording transportation path are connected to each other in a substantially linear shape. The supply transportation path and the recording transportation path as well as an output path 47 described later are collectively referred to as a “paper sheet transportation path.” Further, the reference character G in
The recording head 54 is disposed on the head unit 52. The recording head 54 in the present embodiment includes ink ejection nozzles 55 (
The printer 1 includes a maintenance unit 56. The maintenance unit 56 includes a cap 57, and the cap 57 seals a head surface 54a of the recording head 54. The cap 57 seals the head surface 54a of the recording head 54 to thereby prevent ink in the ink ejection nozzles 55 from being dried. Further, flushing can be performed while the cap 57 seals the head surface 54a of the recording head 54 or while the cap 57 faces the head surface 54a of the recording head 54. Flushing is an operation of ejecting ink from the ink ejection nozzles 55 of the recording head 54 into the cap 57. The maintenance unit 56 is provided to be displaceable, the detail of which will be described later.
A portion of the paper sheet transportation path of the printer 1 downstream from the head facing region 43 forms a curved path while the recording head 54 (head unit 52) is disposed inside thereof. The curved path is configured as an output path 47 that ensures face down output of the recording paper P, and the recorded recording paper P is reversed and fed along the output path 47 with the recording surface facing inside. More specifically, the output path 47 is a portion of the transportation path from the pair of downstream transportation rollers 40 to the pair of output rollers 48. Reference characters 44, 45 and 46 each indicate pairs of the feed rollers disposed in the output path 47.
The recording paper P transported in the output path 47 is output to a face down output tray 50 by the pair of output rollers 48 disposed at a paper sheet output port 49 with the recording surface facing down.
Subsequently, with reference to
The print control unit 20 generates a print data from an image data. The image data can be inputted via a memory card, which is not shown in the figure, connected to a memory card slot of the printer 1, which is not shown in the figure. Alternatively, the print data is generated by a printer driver installed in an external computer, which is not shown in the figure, connected to the printer 1. The control unit 10 can receive a print data from the external computer.
The printer 1 includes an ink tank unit 26 having a plurality of ink tanks. In the example shown in
As described above, the recording head 54 includes the plurality of ink ejection nozzles 55. In
The print control unit 20 generates a drive signal for driving the recording head 54, transportation mechanism 24, and the like on the basis of the print data. The transportation mechanism 24 is configured with a motor that drives the rollers for feeding and transporting the recording paper P as described with reference to
The printer 1 further includes an operation panel 22. The operation panel 22 includes a display (for example, a liquid crystal panel), not shown in the figure, a touch panel disposed in the display, and various buttons and keys, and is configured to receive an input from a user and displays a required UI screen on the display unit.
The maintenance unit 56 (
Further, the head unit 52 (
A configuration and an operation of the head unit 52 and the maintenance unit 56 will be further described with reference to
A first abutment unit 62 is disposed on the upper side of the head unit 52, and a second abutment unit 64 is disposed on the rear side of the head unit 52 (on the left side in
The first sensor 58 is disposed on the upper side of the head unit 52. In the present embodiment, the first sensor 58 is an optical sensor. The head unit 52 is provided with a first detected section 52a. When the head unit 52 switches from the first position (indicated by the solid line in
Similarly, the second sensor 60 is disposed on the rear side of the head unit 52. In the present embodiment, the second sensor 60 is also an optical sensor. The head unit 52 is provided with a second detected section 52b. When the head unit 52 switches from the second position (indicated by the dot-dot-dash line in
Further, a rack 84 extending in the displacement direction of the maintenance unit 56 is disposed on the lower side of the maintenance unit 56. The rack 84 meshes with a pinion gear 86 which is rotated by the maintenance unit driving motor 70 (
In the configuration described above, during recording onto the recording paper P, the head unit 52 assumes the first position (inclined position) and the maintenance unit 56 is positioned at the non-maintenance position, which is separated from the head unit 52 (the state shown in
The maintenance operation of the recording head 54 includes flushing that ejects ink from the ink ejection nozzles 55 toward the cap 57 as described above as well as a suctioning operation in which negative pressure is generated in the cap 57 by a pump, which is not shown in the figure, while the cap 57 seals the recording head 54 to thereby suction ink from the ink ejection nozzles 55. Further, although not shown in the present embodiment, in the configuration in which the maintenance unit 56 has a wiper for wiping off the head surface 54a of the recording head 54, the maintenance operation also includes a wiping operation for wiping off the head surface 54a by using the wiper.
As described above in the present embodiment, the head facing region 43 of the paper sheet transportation path is inclined with respect to the horizontal direction, and the head unit 52 having the recording head 54 is provided to be rotatable. When rotating, the head unit 52 is switched between the first position in which the head surface 54a facing the recording paper P is inclined along an inclination of the head facing region 43 and the second position (in this example, substantially horizontal) in which the head surface 54a becomes more horizontal than in the first position. This allows for reduction of the operation area of the components which operate for maintenance of the recording head 54 (in the present embodiment, the operation area of the head unit 52). That is, a dead space in which other components cannot be provided can be reduced, contributing to downsizing of the apparatus.
More specifically, if the head unit 52 is configured to be linearly displaced upward or obliquely upward, a large space is required above the head unit 52 for the displacement of the head unit 52. As a result, as seen from
In the present embodiment, since the head unit 52 having the recording head 54 as described above is configured to rotate to thereby switch between the first position and the second position, a large space is not required above the head unit 52. Accordingly, a dead space in which other components cannot be provided can be reduced, contributing to downsizing of the apparatus.
Further, as illustrated in
As shown in
On the other hand, the printer 1 of the present embodiment includes the supply transportation path and the recording transportation path which are inclined and linearly arranged, and is configured to perform recording in the recording transportation path and then turn over the recording paper P for output (output path 47). Accordingly, the dimension in the height direction (vertical direction) can be reduced.
In addition, since the recording head 54 assumes a position (second position) during a maintenance operation more horizontal than the position (first position) during a recording operation, that is, substantially a horizontal position in the present embodiment, the maintenance operation of the recording head 54 can be appropriately performed. More specifically, if the position of the recording head 54 during a maintenance operation is an inclined position, ink ejected toward the cap 57 for flushing is likely to overflow from the cap 57. Further, in order to prevent such overflow, the cap 57 is required to be increased in size. However, occurrence of this problem can be avoided since the recording head 54 assumes a position (second position) during a maintenance operation more horizontal than the position (first position) during a recording operation, that is, substantially a horizontal position in the present embodiment.
Further, in the present embodiment, the maintenance unit 56 is provided to be displaceable between the non-maintenance position (
In the above embodiment, the maintenance unit 56 moves to the horizontal direction and is then displaced between the maintenance position and the non-maintenance position. However, the movement is not limited thereto, and for example, the maintenance unit 56 may be configured to be horizontally displaced from the non-maintenance position to a position before the maintenance position as indicated by the arrow m in
In this case, for example, the horizontal movement of the maintenance unit 56B (in the arrow m direction) may be performed by meshing the rack 84 with the pinion gear 86, and the upward movement (in the arrow n direction) may be performed by pushing up the maintenance unit 56 by using an electromagnetic plunger, which is not shown in the figure, or alternatively, a cam mechanism that performs such displacement can be provided. As described above, as long as the maintenance unit 56B is configured to be horizontally displaced from the non-maintenance position to a position before the maintenance position, and then displaced upward from the position before the maintenance position to the maintenance position, the head surface 54a of the recording head 54 can be more reliably sealed.
Further, although the maintenance unit 56 in the above embodiment moves in the horizontal direction, it may be configured to move in the vertical direction to thereby switch the non-maintenance position and the maintenance position.
Further, although the head unit 52 in the above embodiment is configured to rotate by rotation of the unit driving gear 66 while the gear 52c meshes with the unit driving gear 66, various configuration can be used to rotate the head unit 52.
Further, instead of the above configuration for rotating the head unit 52B by the wire 76, a link mechanism shown in
Further, the dotted line denoted by the reference character 88a in
Further, the present embodiment has another feature that a coordination mechanism 78 that displaces the maintenance unit 56 in coordination with the positional switching of the head unit 52C is provided.
That is, in addition to the path for transmitting a drive power to the link drive gear 82 (drive power transmission path 88a), a path for transmitting a drive power to the pinion gear 86 that displaces the maintenance unit 56 (drive power transmission path 88b) extends from the drive gear 69 mounted on the rotation shaft of the head unit driving motor 68. As with the drive power transmission path 88a, the drive power transmission path 88b is composed of a plurality of gears and the like.
As described above, since the coordination mechanism 78 that displaces the maintenance unit 56 in coordination with the positional switching of the head unit 52C is provided in the present embodiment, there is no need of providing separate drive power sources for the head unit 52C and the maintenance unit 56, thereby reducing the cost of the apparatus. The above mentioned coordination mechanism 78 can be applied, not only to the configuration that rotates the head unit by using the link mechanism 80, but also to other units that rotate the head unit shown in
In the present embodiment, a portion of the paper sheet transportation path of the printer 1 downstream from the head facing region 43, which forms a curved path provided with the recording head 54 (head unit 52) disposed inside thereof, is configured as the output path 47 which allows for face down output of the recording paper P. Accordingly, the effect of the present disclosure that does not need of ensuring a large space above the head unit 52 can be effectively used, thereby reducing the dimension of the apparatus in the height direction. Further, since the face down output configuration is provided with the head facing region 43 inclined with respect to the horizontal direction, the transportation path downstream from the head facing region 43 does not need to extend in the horizontal direction to a large extent, thereby reducing the dimension of the apparatus in the width direction (left-right direction in
In the above embodiments, the following modifications can be made as an example.
(1) In the first embodiment shown in
(2) In the first embodiment shown in
(3) In the embodiments shown in
(4) As a configuration for rotating the head unit 52, the rotation shaft 53 may be configured to rotate by a motor while the head unit 52 and the rotation shaft 53 are fixed to each other so as to integrally rotate.
(5) In the present embodiment, the recording head 54 is configured as a recording head (so-called line head) having a plurality of ink ejection nozzles 55 (
(6) In the present embodiment, a portion of the paper sheet transportation path downstream from the head facing region 43 is configured as a face down output path. However, the disclosure is not limited thereto, and various other transportation paths may be provided.
Number | Date | Country | Kind |
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2017-006967 | Jan 2017 | JP | national |
2017-175977 | Sep 2017 | JP | national |