1. Field of the Invention
The present invention relates to a recording apparatus that performs recording on a recording sheet by a recording means.
2. Related Background Art
A conventional recording apparatus will be described with reference to
In
Next, a U-turn feeding structure will be described.
Reference numeral 905 indicates a sheet feeding cassette that retains recording mediums in a stacked state, reference numeral 906 indicates a U-turn sheet feeding roller for separately conveying the recording mediums, reference numeral 910 indicates a paper guide on the inner side of a U-turn portion, reference numeral 911 indicates a paper guide on the outer side of the U-turn portion, reference numeral 907 indicates a U-turn transport roller, reference numeral 908 indicates a U-turn transport roller adapted to be driven to rotate while pressurizing the U-turn transport roller 907, reference numeral 903 indicates a transport roller pair for transporting the recording medium to a printing portion, reference numeral 913 indicates a paper guide for guiding the recording medium to the transport roller pair 903, reference numeral 904 indicates an ejection roller pair for ejecting the recording medium, and reference numeral 909 indicates an ejection tray retaining the ejected recording medium. Reference numeral 912 indicates a U-turn paper guide flapper for switching between U-turn transport and reversal transport for two-side recording.
Next, a U-turn sheet feeding operation will be described.
The recording mediums stacked in the sheet feeding cassette 905 are separately transported in the direction of the arrow M by the U-turn sheet feeding roller 906, further transported in the direction of the arrow N by the U-turn transport roller 907 and the U-turn transport roller 908, and transported in the direction of the arrow P while guided by the paper guides 910, 911, and 913. At this time, the U-turn paper guide flapper 912 moves in the direction of the arrow Q (indicated by the dashed line) to secure the U-turn transport path. Next, the recording medium is transported to the printing portion by the transport roller pair 903, and printing is effected by the recording head 901. Then, the recording medium is transported in the direction of the arrow U by the ejection roller pair 904, and ejected onto the ejection tray 909.
Next, a two-side printing structure will be described.
Reference numerals 914 and 915 indicate duplex transport rollers, reference numeral 916 indicates duplex transport rollers adapted to be driven to rotate while pressurizing the duplex transport rollers 914 and 915, reference numeral 917 indicates outer paper guides for duplex transport, reference numerals 918 and 919 indicate inner paper guides for duplex transport, and reference numeral 920 indicates a two-side paper guide flapper for switching the transport path before and after reversal in duplex transport.
Next, a two-side printing operation will be described.
Printing is performed by the recording head 901 on the recording medium fed by the U-turn sheet feeding mechanism; when the printing on the obverse side is completed, the transport roller pair 903 and the ejection roller pair 904 are reversed in rotation to transport the recording medium in the direction of the arrow R. The recording medium is further transported in the direction of the arrow S by the transport roller pair 903, and transported to a duplex transport portion. At this time, the U-turn paper guide flapper 912 moves in the direction of the arrow T, and the two-side paper guide flapper 920 moves in the direction of the arrow K, securing the transport path for the recording medium in the direction of the arrow S.
Further, the recording medium is transported by the duplex transport rollers 914 and 915 and the duplex transport rollers 916, and guided by the paper guides 917, 918, and 919 to be transported in the directions of the arrows H and I. The recording medium is transported again in the direction of the arrow P toward the transport roller pairs 903 in a reversed state. At this time, the two-side paper guide flapper 920 moves in the direction of the arrow L (indicated by the dashed line), securing the transport path after reversal. Printing is performed on the reverse side of the reversed recording medium by the recording head 1, and, when the printing is completed, the recording medium is ejected onto the ejection tray 909, thereby completing the two-side printing.
The above-described conventional example has the following problems.
Since the paper transport path is independent, mounting of the U-turn sheet feeding mechanism and the two-side printing mechanism results in an increase in the size of the apparatus main body in height direction and depth direction, thus hindering achievement of a reduction in size. Further, the provision of the independent transport mechanism leads to an increase in cost, which means the construction cannot be adopted in an inexpensive apparatus.
Further, to cope with jamming due to defective transport of a recording medium, it is necessary to provide a mechanism allowing opening of the paper guide portion; in this case also, the transport mechanism is independent, and the paper guide portion opening mechanism is also formed separately, which leads to an increase in apparatus size and cost.
It is an object of the present invention to provide a recording apparatus that helps to achieve a reduction in size and cost.
It is another object of the present invention to provide a recording apparatus comprising:
a U-turn sheet feeding roller for reversing and feeding a recording medium; a main transport roller for transporting the recording medium on an upstream side of a recording head; a reversing mechanism for turning the recording medium upside down; a first transport path for transporting the recording medium from the U-turn sheet feeding roller to the main transport roller; a second transport path for transporting the recording medium in the reversing mechanism, the second transport path sharing a portion thereof with the first transport path; and a third transport path arranged in the portion shared by the first and second transport paths and adapted to transport a recording medium of high rigidity.
In the following, embodiments of the present invention will be described with reference to the accompanying drawings.
Embodiment 1 of the present invention will be described with reference to
In
Next, a U-turn sheet feeding structure will be described.
Reference numeral 5 indicates a sheet feeding cassette retaining recording mediums in a stacked state, reference numeral 6 indicates a U-turn sheet feeding roller for separately transporting the recording mediums, reference numeral 23 indicates a paper guide for guiding the outer side of the recording medium at the time of U-turn sheet feeding and at the time of duplex transport, reference numeral 21 indicates a U-turn transport roller for transporting the recording medium at the time of U-turn sheet feeding and at the time of duplex transport, reference numeral 25 indicates a U-turn transport roller adapted to be driven to rotate while pressurizing the U-turn transport roller 21, reference numeral 3 indicates a main transport roller pair for transporting the recording medium to the printing portion, reference numeral 26 indicates a paper guide for guiding the recording medium to the main transport roller pair 3, reference numeral 4 indicates an ejection roller pair for ejecting the recording medium, and reference numeral 9 indicates an ejection tray for retaining the ejected recording medium. Reference numeral 24 indicates a paper guide flapper weakly urged in the direction of the arrow K, using a portion 24B as the rotation center, to abut the paper guide 26. The paper guide flapper 24 guides the inner side of the recording medium at the time of U-turn sheet feeding and at the time of duplex transport.
Next, a U-turn sheet feeding operation will be described.
The recording mediums stacked in the sheet feeding cassette 5 are separately transported in the direction of the arrow M by the U-turn sheet transport roller 6, further transported in the direction of the arrow by the U-turn transport roller 21 and U-turn transport rollers 25, and transported in the direction of the arrow I while guided by the paper guide 26 and the paper guide flapper 24. At this time, the recording medium is urged with low pressure toward the paper guide flapper 24 and the paper guide 26, so that it can pass between the paper guide 26 and the paper guide flapper 24. The recording medium is further transported in the direction of the arrow P to the printing portion by the main transport roller pair 3, and printing is performed thereon by the recording head 1; the recording medium is then transported in the direction of the arrow U by the ejection roller pair 4, and ejected onto the ejection tray 9.
Next, a two-side printing structure will be described.
Reference numerals 22 and 27 indicate paper guides for guiding the outer side of the recording medium at the time of duplex transport. The paper guide flapper 24 has a guide portion 24A for guiding the inner side of the recording medium at the time of duplex transport.
Next, a two-side printing operation will be described.
The recording medium fed by the U-turn sheet feeding mechanism undergoes printing by the recording head 1; when the printing on the obverse side is completed, the main transport roller pair 3 and the ejection roller pair 4 are reversed in rotation to transport the recording medium in the direction of the arrow R. The recording medium is further transported in the direction of the arrow S by the main transport roller pair 3, and transported to a duplex transport portion. At this time, the recording medium is transported while guided by the paper guide portion 24A of the paper guide flapper 24 and the paper guide 27.
Further, while guided by the paper guide 27, the recording medium is transported in the direction of the arrow H, effecting joining with the U-turn sheet feeding transport path. The transport from this onward is the same as that at the time of U-turn sheet feeding, the recording medium being transported in the directions of the arrows N and I. In a reversed state, the recording medium is transported again in the direction of the arrow P toward the main transport roller pair 3. Printing is performed on the reverse side of the reversed recording medium by the recording head 1; after the completion of the printing, the recording medium is ejected onto the ejection tray 9, thus completing the two-side printing.
Next, the construction of a horizontal path for performing printing on a thick printing medium, such as a CD or a DVD, will be described with reference to
The paper guide 23 for guiding the outer side of the recording medium at the time of U-turn sheet feeding and at the time of duplex transport is equipped with a guide hole 23B for guiding the recording medium in the horizontal path.
The paper guide portion 24A of the paper guide flapper 24 is arranged outside the region where a thick recording medium is transported in the horizontal path. In the horizontal path, the thick recording medium is transported while guided by the paper guide 24. Further, as shown in
Next, the transport operation in the horizontal path will be described.
In
Next, a construction for an anti-jam processing to be performed when jamming has occurred due to a transport error during U-turn sheet feeding, duplex transport, or horizontal path transport will be described.
In
Next, the drive construction of the U-turn sheet feeding roller 6 and the U-turn transport roller 21 will be described with reference to
Reference numeral 41 indicates a U-turn transport roller gear provided on the shaft of the U-turn transport roller 21, reference numeral 42 indicates a U-turn sheet feeding roller gear provided on the shaft of the U-turn sheet feeding roller 6 and having a one-way clutch mechanism (not shown) transmitting driving force solely in the sheet feeding direction, reference numeral 39 indicates a drive motor, reference numeral 40 indicates a motor gear arranged on a motor shaft 39A of the drive motor 39, reference numerals 50, 52, and 53 indicate pendulum idler gears on which positioning is effected with a pendulum gear holder 51 using the motor gear 40 as the rotation center, and reference numerals 43, 44, and 49 indicated U-turn sheet feeding idler gears for transmitting driving force from the motor gear 40 to the U-turn sheet feeding roller gear 42.
Next, a separating operation in U-turn sheet feeding will be described with reference to
When the motor gear 40 rotates in the normal direction, i.e., in the direction of the arrow A, the pendulum gear holder 51 swings in the direction of the arrow Y. Then, the pendulum idler gear 50 is brought into mesh with the U-turn transport roller gear 41, and the U-turn transport roller 21 rotates in the direction of the arrow C.
At this time, the pendulum idler gear 52 is separated from the U-turn transport roller gear 41 by the swinging in the direction of the arrow Y of the pendulum gear holder 51, and no driving force is transmitted. At the same time, driving force is transmitted to the U-turn sheet feeding roller gear 42 through the U-turn sheet feeding idler gears 43, 44, and 49, and the U-turn sheet feeding roller 6 rotates in the direction of the arrow X, the recording medium being separated to be fed. When the recording medium is fed and reaches the nip portion between the U-turn transport roller 21 and the U-turn transport roller 25, the sheet feeding operation is completed (
Next, a transport operation in U-turn sheet feeding will be described with reference to
When the sheet feeding operation is completed, the motor gear 40 is reversed to rotate in the direction of the arrow F; then, the pendulum gear holder 51 swings in the direction of the arrow Z, and the pendulum idler gear 52 is meshed with the U-turn transport roller gear 41, the U-turn transport roller 21 rotating in the direction of the arrow C as in the case of sheet feeding.
At this time, the pendulum idler gear 50 is separated from the U-turn transport roller gear 41 by the swinging in the Z-direction of the pendulum gear holder 51, and no driving force is transmitted. On the other hand, driving force is transmitted to the U-turn sheet feeding roller gear 42 through the U-turn sheet feeding idler gears 43, 44, and 49; however, due to the above-described one-way clutch mechanism, the driving of the U-turn sheet feeding roller gear 42 is not transmitted to the U-turn sheet feeding roller 6, and the U-turn sheet feeding roller 6 is brought to a stop.
Next, a two-side printing operation will be described with reference to
When the motor gear 40 is reversed to rotate in the direction of the arrow F, the U-turn transport roller 21 rotates in the direction of the arrow C. By the rotation of the U-turn transport roller 21 in the direction of the arrow C, transport for two-side printing is conducted. At this time, the U-turn sheet feeding roller 6 is at rest due to the above-described drive construction, and no sheet feeding operation is conducted. Otherwise, the operation is the same as the above-described transport operation for two-side printing, so that a description thereof will be omitted.
As described above, commonality is achieved between the transport path for U-turn sheet feeding and the transport path for two-side printing, as well as overlapping with the horizontal path, whereby it is possible to realize a reduction in size and cost.
In Embodiment 1 described above, the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are the same. In Embodiment 2, the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are opposite to each other.
A U-turn sheet feeding operation will be described with reference to
This embodiment differs from Embodiment 1 in that a paper guide flapper 30 is added to the forward end of the paper guide 22. The paper guide flapper 30 has a rotation center 30A, around which it is weakly urged toward the paper guide 23. Since the paper guide flapper 30 is urged with a low pressure, the recording medium can pass between the paper guide 23 and the paper guide flapper 30. The recording medium fed by the U-turn sheet feeding roller 6 is transported in the direction of the arrow M, and is transported in the direction of the arrow while guided by the paper guide 23 and the paper guide flapper 30. The operation from this onward is the same as that in Embodiment 1, so that a description thereof will be omitted. The construction of the horizontal path for performing printing on a thick recording medium, such as a CD or a DVD, is the same that of Embodiment 1, so that a description thereof will be omitted.
Next, a two-side printing structure will be described with reference to
The operation from the U-turn sheet feeding to the surface printing operation is the same as that in Embodiment 1, so that a description thereof will be omitted. When the surface printing is completed, the main transport roller pair 3 and the ejection roller pair 4 are reversed in rotation, and the recording medium is transported in the direction of the arrow R. The recording medium is further transported in the direction of the arrow b by the main transport roller pair 3, and is transported to the duplex transport portion. At this time, the paper guide flapper 24 moves in the direction of the arrow a, thus securing the transport path.
Further, conversely to U-turn sheet feeding, the U-turn sheet transport roller 21 rotates in the direction of the arrow e. As a result, the recording medium is transported in the directions of the arrows d and f while guided by the paper guide 26, the paper guide flapper 24, the paper guide 23, and the paper guide flapper 30. Further, the recording medium is transported in the direction of the arrow P while guided by the abutment portion of the paper guide 27 and the paper guide flapper 24, whereby the recording medium reversing operation is completed. At this time, the paper guide flapper 24 abuts the paper guide 27 with a low pressure, so that the recording medium is allowed to pass. The transport operation from this onward is the same as that in Embodiment 1, so that a description thereof will be omitted.
In Embodiment 1, the U-turn sheet feeding mechanism is arranged at a position separate from the transport path for two-side printing. In Embodiment 3, the U-turn sheet feeding mechanism is formed in the transport path for two-side printing, thereby achieving a further reduction in size.
A U-turn sheet feeding operation will be described with reference to
This embodiment differs from Embodiment 1 in that the U-turn sheet feeding roller 6 is eliminated and that there is added a separation roller 38 adapted to abut the U-turn transport roller 21 to separate the recording medium. In this construction, the U-turn transport roller 21 also serves as the sheet feeding roller. Further, there is provided a middle plate 37 for bringing the recording medium P into press contact with the U-turn transport roller 21. Through rotation of the U-turn transport roller 21, the recording medium P is transported in the direction of the arrow M. Then, the recording medium is separated at the nip portion between the U-turn transport roller 21 and the separation roller 38 and is transported in the direction of the arrow N. When the separation of the recording medium is completed, the middle plate 37 retracts in the direction of the arrow g, and moves to a position where the next sheet feeding is not conducted. The transport operation from this onward is the same as that in Embodiment 1, so that a description thereof will be omitted.
The construction of the horizontal path for performing printing on a thick recording medium, such as a CD or a DVD, is the same that of Embodiment 1, so that a description thereof will be omitted.
Next, a two-side printing structure will be described with reference to
The operation from the U-turn sheet feeding to the surface printing operation is the same as that in Embodiment 1, so that a description thereof will be omitted. When the surface printing is completed, the main transport roller pair 3 and the ejection roller pair 4 are reversed in rotation, and the recording medium is transported in the direction of the arrow R. The recording medium is further transported in the direction of the arrow S by the main transport roller pair 3, and is transported to the duplex transport portion. At this time, the recording medium is transported while guided by the paper guide 24A of the paper guide flapper 24 and the paper guide 27. Further, the recording medium is transported in the direction of the arrow H while guided by the paper guides 27 and 22, and meets the U-turn sheet feeding transport path. At this time, the middle plate 37 retracts in the direction of the arrow g, and the separation roller 38 also retracts in the direction of the arrow h, thus securing the transport path. The transport operation from this onward is the same as that in the U-turn sheet feeding operation, so that a description thereof will be omitted.
In Embodiment 1, there is provided a single U-turn transport roller for transporting the recording medium at the time of U-turn sheet feeding and at the time of duplex transport. In Embodiment 4, two U-turn transport rollers are provided. By providing two U-turn transport rollers, it is possible to avoid overlapping of the horizontal path and the transport roller, and, in addition to the thick recording medium, such as a CD or a DVD, a thick paper sheet of A4 width can also be transported in the horizontal path.
A U-turn sheet feeding operation will be described with reference to
This embodiment differs from Embodiment 1 in that there are added a second U-turn transport roller 22 and paper guides 28 and 29. Further, the position of the paper guide flapper 24 is changed. The recording medium fed by the U-turn sheet feeding roller 6 is transported in the direction of the arrow M, and transported in the direction of the arrow j while guided by the paper guides 22, 23, 28, and 29, and is further transported in the directions of the arrows N, I, and P by the second U-turn transport roller 22. At this time, the paper guide flapper 24 moves in the direction of the arrow i to secure the transport path. The transport operation from this onward is the same as that in Embodiment 1, so that a description thereof will be omitted.
Next, the construction of the horizontal path for performing printing on a thick recording medium, such as a CD or a DVD, will be described.
The paper guide 23 for guiding the outer side of the recording medium during U-turn sheet feeding and duplex transport is equipped with the guide hole 23B for guiding the recording medium in the horizontal path.
The paper guide flapper 24 moves in the direction of the arrow i to secure the transport path of the horizontal path. In the horizontal path, the recording medium is guided by the paper guides 26 and 27, the paper guide flapper 24, the paper guides 28 and 29, and the guide hole 23B of the paper guide 23. While in Embodiment 1 the recording medium transport path in the horizontal path and the U-turn transport roller 21 overlap each other, by arranging two transport rollers (21 and 22), there is no overlapping of the recording medium transport path in the horizontal path and the U-turn transport rollers 21 and 22, so that, in addition to a CD, a DVD, or the like, a thick paper sheet of A4 width can also be transported. Otherwise, the construction of the horizontal path is the same as that of Embodiment 1, so that a description thereof will be omitted.
Next, a two-side printing operation will be described with reference to
The operation from the U-turn sheet feeding to the surface printing is the same as that in Embodiment 1, so that a description thereof will be omitted. When the surface printing is completed, the main transport roller pair 3 and the ejection roller pair 4 are reversed in rotation to transport the recording medium in the direction of the arrow R. The recording medium is further transported in the direction of the arrow S by the main transport roller pair 3, and is transported to the duplex transport portion. At this time, the paper guide flapper 24 moves in the direction of the arrow K to secure the transport path. Further, the recording medium is transported in the directions of the arrows H, j, and N while guided by the paper guide 27, the paper guide flapper 24, and the paper guides 22, 23, 28, and 29. The transport operation from this onward is the same as that of Embodiment 1, so that a description thereof will be omitted.
In Embodiment 2 described above, a single U-turn transport roller is provided, and the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are opposite to each other. In Embodiment 5, two U-turn transport rollers are provided, and the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are opposite to each other.
A U-turn sheet feeding operation and a recording medium transport operation in the horizontal path will be described with reference to
This embodiment is the same as Embodiment 4 in that two U-turn transport rollers (21 and 22) are provided, and the same as Embodiment 2 in that the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are opposite to each other, so that a description of these features will be omitted.
Next, a two-side printing operation will be described with reference to
This embodiment is the same as Embodiment 4 in that two U-turn transport rollers (21 and 22) are provided, and the same as Embodiment 2 in that the recording medium transport direction in U-turn sheet feeding and the recording medium transport direction in two-side printing are opposite to each other, so that a description of these features will be omitted.
In Embodiment 2 described above, a pendulum gear is used for driving force transmission from the drive motor 39 to the U-turn transport roller 21. In Embodiment 6, a one-way clutch is used instead of the pendulum gear. Embodiment 6 will be described with reference to
This embodiment differs from Embodiment 1 in that there are two driving paths from the motor gear 40 to the U-turn transport roller gear 41. One path connects the motor gear 40 to the U-turn transport roller gear 41 by way of idler gears 45 and 47. The other path connects the motor gear 40 to the U-turn transport roller gear 41 by way of an idler gear 46. The idler gear 47 is formed by a double gear and has a speed reduction mechanism. This makes it possible to reduce the transport speed as compared with that in the other driving path. Further, it is also possible for the double gear of the idler gear 47 to have a speed increasing mechanism, making it possible to increase the transport speed as compared with that in the other driving path.
Further, the idler gear 45 or 47 is provided with a one-way clutch mechanism (not shown) for transmitting driving force solely in the direction of the arrow in
Next, a U-turn sheet feeding operation will be described with reference to
When the motor gear 40 is driven in the normal direction to rotate in the direction of the arrow 1, the idler gears 45 and 47 rotate in the directions of the arrows, and driving force is transmitted to the U-turn transport roller gear 41, causing the U-turn transport roller 21 to rotate in the direction of the arrow C. In this process, due to the one-way clutch mechanism formed in the idler gear 46, no driving force is transmitted to one driving path to the U-turn transport roller gear 41. On the other hand, driving force is transmitted from the U-turn sheet feeding roller gear 42 through the idler gears 43 and 44, and the recording medium is separated and fed. When the recording medium is fed, and reaches the nip portion between the U-turn transport roller 21 and the U-turn transport roller 25, the sheet feeding operation is completed (
Next, a transport operation in U-turn sheet feeding will be described with reference to
When the sheet feeding operation is completed, the motor gear 40 is reversed to rotate in the direction of the arrow m; then, the idler gear 46 rotates in the direction of the arrow, transmitting driving force to the U-turn transport roller gear 41. As in the sheet feeding operation, this causes the U-turn transport roller 21 to rotate in the direction of the arrow C. At this time, due to the one-way clutch mechanism provided in the idler gear 45 or 47, no driving force is transmitted from the other driving path to the U-turn transport roller gear 41.
Further, while driving force is transmitted to the U-turn sheet feeding roller gear 42 through the U-turn sheet feeding idler gears 43 and 44, due to the one-way clutch mechanism, no driving force is transmitted from the U-turn sheet feeding roller gear 42 to the U-turn sheet feeding roller gear 6, which is brought to a stop.
Next, an operation in two-side printing will be described with reference to
When the motor gear 40 is reversed to rotate in the direction of the arrow m, the U-turn transport roller 21 rotates in the direction of the arrow C. By the rotation of the U-turn transport roller 21 in the direction of the arrow C, the transport in two-side printing is effected. At this time, due to the above-described drive construction, the U-turn sheet feeding roller 6 is at rest, and no sheet feeding operation is conducted. Otherwise, this embodiment is the same as Embodiment 1, so that a further description thereof will be omitted.
In Embodiments 1 and 6 described above, the drive motor 39 is used to drive the U-turn transport roller 21. In Embodiment 7, driving force is transmitted to the U-turn transport roller 21 from the drive motor for driving the main transport roller pair 3 or the ejection roller pair 4. In this embodiment also, due to the pendulum gear or the one-way clutch mechanism, even if the main transport roller pair 3 or the ejection rollers 4 make normal and reverse rotation, the U-turn transport roller 21 rotates in one direction only.
In Embodiment 1 described above, a construction in which a commonality is achieved between the U-turn sheet feeding transport path and the duplex transport path is incorporated into the apparatus main body. In Embodiment 8, the transport portion for U-turn sheet feeding and duplex transport is formed as a unit, which is detachably mountable to the apparatus main body. Embodiment 8 will be described with reference to
An apparatus main body 48 is equipped with a mechanism for feeding sheets from above. Reference numeral 31 indicates a sheet feeding roller for separately feeding recording mediums, and reference numeral 32 indicates a stacking portion where recording mediums are stacked together. A recording medium fed by the sheet feeding roller 31 is transported to the main transport roller pair 3 while guided by a paper guide flapper 34 and a paper guide 35. The operations from printing on the recording medium to sheet ejection are the same as those in Embodiment 1, so that a description thereof will be omitted. A U-turn-sheet-feeding/duplex-transport unit 56 allows separation between a section formed by main body frames 36 and 33 of the apparatus main body 48 and a section formed by the paper guide portions 23 and 27 of the U-turn-sheet-feeding/duplex-transport unit 56. The construction of the transport portion is the same as that of Embodiment 1, so that a description thereof will be omitted.
In effecting the connection of the U-turn-sheet-feeding/duplex-transport unit 56 to the apparatus main body 48, positioning/fixing is effected by a positioning portion (not shown), and the mounting of the unit is detected by an electric detecting portion (not shown). When the mounting of the unit is detected, printer control is effected through control in correspondence with U-turn sheet feeding and two-side printing.
A standard recording apparatus according to this embodiment has a mechanism for feeding sheets from above the apparatus main body, functions to perform U-turn sheet feeding, duplex transport, and the transport of a thick recording medium, such as a CD or a DVD, and, further, a transport path allowing two-side printing on not only a cut paper sheet, such as an A4 size or letter size sheet but also a smaller size cut sheet such as an L-print size. Further, the recording apparatus of this embodiment has a transport path which allows, even in U-turn sheet feeding and two-side printing, not only the feeding of sheets from above but also the transport of a recording medium of high quality that does not easily bend.
The transport path of the recording apparatus of Embodiment 9 will be described with reference to
As in Embodiment 4, in this embodiment, there are provided two U-turn transport rollers (21 and 22). This makes it possible to secure the horizontal path for transporting a thick recording medium, such as a CD or a DVD, without involving an increase in the size of the main body, and to arrange the transport rollers at positions corresponding to various recording medium widths, such as A4, B5, A5, 2L-print, 4×6 size, postcard, envelope, and L-print size.
Reference numeral 101 indicates a duplex transport roller, which is rotatably set in position in a U-turn transport unit casing 108. A U-turn sheet feeding roller 6 has a semicircular configuration, and is arranged in the duplex transport path in order to achieve a reduction in the size of the main body. Further, a separation roller 38 in contact with the U-turn sheet feeding roller 6 and a holder 104 holding the separation roller 38 are arranged outside the transport path for U-turn sheet feeding and the transport path for duplex transport.
Reference numeral 111 indicates a first detection lever, and reference numeral 112 indicates a first detection sensor for detecting the operation of the first detection lever 111. The first detection lever 111 is arranged at a position where the transport paths for sheet feeding from above, U-turn sheet feeding, and duplex transport join, and detects the leading end and trailing end of a recording medium. Here, a thick recording medium, such as a CD or a DVD, is transported so as to be offset from the first detection lever 111 with respect to the width direction of the recording medium. This helps to prevent the thick recording medium, such as a CD or a DVD, and the first detection lever 111 from coming into contact with each other.
Reference numeral 113 indicates a second detection lever, and reference numeral 114 indicates a second detection sensor for detecting the operation of the second detection lever 113. The second detection lever 113 is arranged in the common transport path for U-turn sheet feeding and duplex transport and in the vicinity of a two-side flapper 110, and performs detection of the presence/absence and the trailing end of a recording medium during U-turn sheet feeding and detection of the leading end and trailing end of a recording medium during duplex transport. Further, it is also possible to perform detection as to whether or not a recording medium is sticking out of the sheet feeding cassette 5 to block the transport path for duplex transport. In order to prevent the second detection lever 113 from being abruptly caused to rotate by the ascent of the middle plate 37 to thereby generate noise during U-turn sheet feeding when the middle plate 37 is to be raised by a cam provided on the shaft of the U-turn sheet feeding roller 6, the second detection lever 113 is retracted upwards before the middle plate 37 and the recording medium P come into contact with each other, restoring the second detection lever 113 so that it may abut the recording medium P after the middle plate 37 has ascended. Due to this operation, it is possible to detect the presence/absence of a recording medium while preventing generation of noise.
As guide members on the outer side of the U-turn sheet feeding transport path, there are provided a guide portion 108a constituting a part of the casing 108 of the U-turn transport unit, a guide 23 also serving as an opening/closing portion for anti-jam processing, a lower surface portion 117a of an upper-side sheet feeding unit casing 117, an upper-side sheet feeding guide flapper 34, and a paper guide portion 118 supporting a pinch roller of the main transport roller pair 3 and rotatably supporting the first detection lever 111. Further, as guide members on the inner side of the U-turn sheet feeding transport path, there are provided a guide portion 105a constituting a part of an inner guide 105 of the duplex transport portion, a paper guide 106 arranged between two U-turn transport rollers 21 and 22, a guide portion 108b constituting a part of the U-turn transport unit casing 108, an upper guide portion 109a of a paper guide 109 downwardly swingable around the center axis of a main transport roller 3-1 of the main transport roller pair 3, and an upper guide portion 24c of a paper guide 24 rotatably mounted to the paper guide 109 at a center axis portion 24b. Here, a space SA above the guide portion 108b is a clearance portion for a loop when performing registration; it is a clearance portion for the S-shaped portion of a recording medium formed during registration by a recording medium bending force generated due to the fact that the nip portion of the main transport roller pair 3 is arranged so as to be offset downstream with respect to the transporting direction of the recording medium.
As the guide members on the outer side of the duplex transport path, there are provided a paper guide portion 109c constituting a part of a paper guide 109 downwardly swingable, a paper guide portion 120a constituting a part of a casing base 120 of the recording apparatus, an under paper guide 103 for anti-jam processing mounted so as to be rotatable around a rotation shaft 103a with respect to the U-turn transport unit casing 108 while rotatably supporting a two-side pinch roller 102 adapted to rotate with the duplex transport roller 101, and a two-side flapper 110 mounted to the U-turn transport unit casing 108 so as to be rotatable around a rotation shaft 110a and adapted to effect switching between the transport path for U-turn sheet feeding and the duplex transport path. Due to this construction, the downstream side transport path is the same as the above-described transport path for U-turn sheet feeding. Further, as the guide members on the inner side of the duplex transport path, there are provided a lower guide portion 24d of the rotatable paper guide 24, a lower guide portion 109b of the paper guide 109, and a guide portion 105b of the paper guide 105 rotatably supporting the second detection lever 113. Further, to reduce the resistance in the transport of a recording medium, the paper guide 105 is provided with a roller 119 which is rotatable.
Next, the transport path in this embodiment will be described.
In the U-turn transport portion, the outer guide has an arcuate configuration, whereas the inner guide 106 arranged between the two U-turn transport rollers 21 and 22 is formed so as to clear inwards. The clearance portion SB is of a configuration as required for the transport of a highly rigid recording medium by the two U-turn transport rollers. It functions as a clearance portion to be utilized when inward wrapping of the recording medium occurs due to a difference in transporting force between the two rollers or depending on the balance in transport resistance due to the guide portion. If a stationary paper guide portion is provided without securing the clearance portion SB, the following problem will be involved: when the trailing end of the recording medium leaves the first U-turn transport roller 21 on the upstream side, the recording medium, which has been bent by the two U-turn transport rollers, is restored to the original shape by its own rigidity, and gets caught between the paper guide 23 provided on the outer side and the stationary paper guide portion provided on the inner side, resulting in an increase in transport resistance. This leads to a deterioration in image quality.
Next, to obtain in the duplex transport path an image equivalent to that in the U-turn sheet feeding transport path, it is necessary for the U-turn sheet feeding transport path and the duplex transport path to have the same transport resistance.
Next, the drive row from the drive motor to the U-turn transport roller will be described with reference to
Next, the operation of feeding sheets from the sheet feeding cassette 5 will be described with reference to
In
The U-turn sheet feeding roller gear 304 is equipped with a cam surface 304a adapted to lower an arm 310 for pushing up the middle plate 37 of the sheet feeding cassette 5; through balancing with a spring (not shown) pushing up the arm 310, the operations of raising and lowering the middle plate 37 are controlled by the rotation of the U-turn sheet feeding roller gear 304. Also on the opposite side of the U-turn sheet feeding roller 6, there is arranged a cam 2309 similar to that of the U-turn sheet feeding roller gear 2404, controlling the rising/lowering motion of the arm 310 and the middle plate 37 from the right and left sides with the same timing.
In
When the sheet feeding operation is started, the state of the drive system is changed from that shown in
Further, the U-turn sheet feeding roller 6 has a semicircular configuration; after the feeding of the recording medium P, the clearance portion of the semicircular roller is opposed to the recording medium. Due to this construction, the transport path is secured, and the transport of the recording medium P by the U-turn transport rollers 21 and 22 is not hindered. Thus, it is only necessary for the U-turn sheet feeding roller 6 to be endowed with a sheet transport performance, and the transport accuracy required of it is not so high.
Next, when the transport is completed, the drive motor 39 is rotated in the reverse direction in the state shown in
Due to the above construction, despite the fact that the U-turn sheet feeding roller 6 and the separation roller 38 are situated in the duplex transport path, they do not come into contact with the recording medium during U-turn transport and duplex transport except during U-turn sheet feeding operation due to the semicircular configuration of the U-turn sheet feeding roller 6 and the movement of the separation roller 38 away from the transport path. Thus, even if the printing ink on the surface has not been dried yet, there is no fear of ink, etc. being transferred to the U-turn sheet feeding roller 6. Further, it is possible to suppress wear of the U-turn sheet feeding roller 6.
Next, the duplex transport will be described with reference to
As shown in
Here, when the passage of the recording medium P cannot be detected by the second detection sensor 114, a paper jamming error display is given, calling attention for the necessity of removing the jammed recording medium. As the anti-jamming means, the sheet feeding cassette 5 is drawn out, and the paper guide 103 is opened in the direction JA, whereby the press contact of the two-side pinch roller 102 with the duplex transport roller 101 is canceled, making it possible to remove the jammed recording medium P. The paper guide 103 is suspended up above by a spring (not shown), and, when released by the user, returns to the original position, where it does not hinder the insertion of the cassette. In this way, a jam processing opening that can be opened and closed is provided between the sheet feeding cassette and the duplex transport path, whereby jamming can be coped with without using any such large-scale jam processing mechanism as would cause attachment/detachment of roller and units.
Next, when, as shown in
At this time, an opening 309a of a control ring unit 309 is closed. A lever portion 304a of a swing arm 304 is obstructed by the control ring unit 309, and the U-turn sheet feeding roller 6 is not driven. In this state, reverse side printing is performed, and the recording medium is ejected. When two-side printing has been completed or when the trailing end of the recording medium has passed the second U-turn transport roller 22, the opening 309a of the control ring unit 309 is opened, and the apparatus is made ready for sheet feeding.
Due to the above construction, it is possible to realize, with a simple structure, sheet feeding from the upper portion of the main body, U-turn sheet feeding, duplex transport, and the transport of a thick recording medium, such as a CD or a DVD. Further, this construction allows transport of recording mediums of various sizes, and it is possible to transport with high accuracy a high quality recording medium that does not easily bend even in the case of U-turn sheet feeding or duplex transport.
According to the above embodiments of the present invention, it is possible to provide a recording apparatus that helps to achieve a reduction in size and cost.
This application claims priority from Japanese Patent Application Nos. 2003-382533 filed Nov. 12, 2003 and 2004-238446 filed on Aug. 18, 2004, which are hereby incorporated by reference herein.
Number | Date | Country | Kind |
---|---|---|---|
2003-382533 | Nov 2003 | JP | national |
2004-238446 | Aug 2004 | JP | national |
Number | Date | Country | |
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Parent | 10981639 | Nov 2004 | US |
Child | 11508982 | Aug 2006 | US |