The entire disclosure of Japanese Patent Application No. 2009-196443 filed Aug. 27, 2009 is expressly incorporated by reference in its entirety herein.
1. Technical Field
The present invention relates to a recording apparatus such as an ink jet printer.
2. Related Art
In the related art, there is well known an ink jet printer (hereinafter, referred to as a “printer”) as a kind of a recording apparatus in which a recording material is adhered to a target to perform recording. Recently, there has been proposed a technology in which a liquid (recording material) is ejected to a continuous recording medium (target) using such a printer to continuously print a plurality of unit images which will be used as labels by being cut later. (For example, refer to JP-A-2009-73012.)
That is, in the printer as disclosed in JP-A-2009-73012, a platen is installed in a midstream position of a transport path of a continuous recording medium, and ink (recording material) is ejected onto the continuous recording medium in the state of being stopped in transporting on the platen to perform printing. Then, an ink printed image formed on the continuous recording medium is heated and forcibly dried in a forcible drying section which is installed in the vicinity of the downstream side of the platen in the transport path of the continuous recording medium. Thereafter, the continuous recording medium of which the ink printed image is forcibly dried by the forcible drying section is rolled by a roll driving shaft installed on a further downstream side of the forcible drying section in the transport path of the continuous recording medium. In this respect, a region of the platen on which the printing is performed with respect to the continuous recording medium becomes a printing region, and the continuous recording medium is intermittently transported along the transport path in the unit of the printing region.
In the printer as disclosed in JP-A-2009-73012, a take-up roller for taking-up the continuous recording medium is installed in the forcible drying section. The take-up roller bends the transport path of the continuous recording medium in the forcible drying section to increase a transport distance of the continuous recording medium. As a result, the time for which the ink ejected onto the continuous recording medium is fixed in the forcible drying section is lengthened, and thus, the ink ejected onto the continuous recording medium can be sufficiently fixed.
However, in the printer as disclosed in JP-A-2009-73012, the take-up roller locally comes in contact with the surface opposite to the surface of the continuous recording medium onto which the ink is ejected. Thus, when the take-up roller is heated in the forcible drying section, the continuous recording medium is locally heated by the take-up roller at a part thereof which comes in contact with the heated take-up roller. Accordingly, the continuous recording medium is overheated by the take-up roller in the process of passing through the forcible drying section at a part thereof which comes in contact with the take-up roller in the state of being stopped in transporting, and thus, the unevenness may occur in the drying.
An advantage of some aspects of the invention is that it provides a recording apparatus which is capable of uniformly heating and fixing a recording material adhered to a target.
According to a first aspect of the present invention, there is provided a recording apparatus including: a transport unit which intermittently transports a recording medium of a long shape from the upstream side to the downstream side so that the lengthwise direction of the recording medium moves along a transport path; a recording unit which adheres a recording material to the recording medium in the state of being stopped in transporting in a midstream position of the transport path to perform recording; a drying unit which is installed on the downstream side position of the recording unit in the transport path to heat and dry the recording material; and a contact member which includes a contact surface being in continuous contact with the surface of the recording medium opposite to the surface thereof to which the recording material is adhered, from the time when the recording medium enters into the drying unit to the time when the recording medium is discharged from the drying unit, and is configured to form the transport path with the contact surface having at least one bent section in the drying unit.
With such a configuration, the contact member forms the bent section in the midstream position of the transport path of the recording medium in the drying unit, and increases a transport distance of the recording medium in the drying unit. Thus, the recording medium is configured so that the recording material adhered to the recording medium by means of the recording unit can be sufficiently heated and fixed in the process of passing through the drying unit. In this respect, even though the contact member is heated in the drying unit, the heated contact member comes in continuous contact with the entire region of the recording medium in the state of being stopped in transporting in the drying unit through the contact surface thereof. Thus, the contact member uniformly heats the surface of the recording medium opposite to the surface thereof to which the recording material is adhered, through the contact surface thereof in the process in which the recording medium passes through the drying unit, and thus, the recording material adhered to the recording medium can be uniformly dried.
In the above described recording apparatus, the contact member may be configured so that the thermal capacity of a region thereof which is arranged in the drying unit becomes uniform.
With such a configuration, in a case where the contact member is heated in the drying unit, since temperature of the contact surface being in contact with the recording medium in the drying unit becomes uniform, it is possible to uniformly heat and dry the recording material adhered to the recording medium through the contact surface.
In the above described recording apparatus, the contact surface of the contact member may be formed by performing a bending process for a single material.
With such a configuration, since the contact member comes in contact with the recording medium to be continuous along the transport direction of the recording medium without intermittence, it is possible to uniformly heat and dry the recording material adhered to the recording medium.
In the above described recording apparatus, the contact member may be formed of a metallic material.
With such a configuration, since the contact member is made of a metallic material having a high level of heat conductivity, it is possible to shorten time required when the contact member is preheated up to the same temperature as in the inside of the drying unit, when the recording apparatus starts its operation.
The above described recording apparatus further includes a blowing unit which blows warm air towards the surface of the recording medium to which the recording material is adhered in the drying unit.
With such a configuration, the blowing unit can reliably dry the recording material adhered to the recording medium by blowing the warm air towards the recording material adhered to the recording medium in the drying unit.
In the above described recording apparatus, the contact surface of the contact member is formed by a smoothing process.
With such a configuration, since the contact member is configured so that the sliding resistance of the contact surface being in contact with the recording medium becomes small, it is possible to restrict the recording medium from being abraded in the process of sliding on the contact surface of the contact member.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an ink jet printer (hereinafter, referred to as a “printer”) according to a specific embodiment of the present invention will be described with reference to
As shown in
That is, a base 18 of a plate shape is installed in a position which is located slightly above a central section of the main body case 12 in the up and down direction so as to partition the inside of the main body case 12 in the up and down direction. A space above the base 18 serves as the printing chamber 15 in which a platen 19 of a rectangular plate shape is supported on the base 18. In a space under the base 18, the reeling out section 14 is installed at the left side position which is the upstream side in the transport direction of the continuous recording medium 13, and the drying device 16 and the rolling section 17 are installed at the right side position which is the downstream side therein.
As shown in
On the other hand, in the printing chamber 15, in a position which is the left side of the platen 19 and corresponds to the lower side first roller 21 in the up and down direction, a second roller 22 is provided to be extended in the front and rear direction in a state where the second roller 22 is in parallel with the lower side first roller 21. Further, the continuous recording medium 13 of which the transport direction changes to the vertical up direction by the first roller 21 is taken-up from the lower left side in the second roller 22, and thus, the transport direction changes in the horizontal right direction to slide on an upper surface of the platen 19.
Further, on the right side of the platen 19 in the printing chamber 15, a third roller 23 which faces the left side second roller 22 in the left and right direction, with the platen 19 being interposed therebetween, is provided to be extended in the front and rear direction in a state where the third roller 23 is in parallel with the second roller 22. Further, each installation position of the second roller 22 and the third roller 23 is adjusted so that each circumferential top section thereof has the same height as the upper surface of the platen 19. Thus, the continuous recording medium 13 of which the transport direction is changed in the horizontal right direction by the second roller 22 located on the left side in the printing chamber 15 is transported on the right side which is the downstream side while being slid on the upper surface of the platen 19. A platen heater 19a is installed in the platen 19, and is configured to heat the continuous recording medium 13 supported on the upper support surface of the platen 19.
Further, in the front and rear sides of the platen 19 in the printing chamber 15, a guide rail 24 (indicated by a two dotted dashed line in
In the printing chamber 15, a certain range on the platen 19 which ranges from a left edge thereof to a right edge thereof becomes a printing region, and the continuous recording medium 13 is configured to be intermittently transported in the unit of the printing region. Further, as ink is ejected from the recording head 27 in accordance with the reciprocating movement of the carriage 25 with respect to the continuous recording medium 13 in the state of being stopped on the platen 19 by the intermittent transport in the printing region unit, the printing with respect to the continuous recording medium 13 is performed. Further, in the printing chamber 15, in a non-printing region which becomes the right side with respect to the third roller 23, a maintenance mechanism 28 for performing maintenance of the recording head 27 at the time of non-printing is installed.
Further, the continuous recording medium 13 on which the printing is performed in the printing chamber 15 is taken-up on the upper right side by the third roller 23, and thus, the transport direction thereof is changed in the vertical down direction to be transported toward the drying device 16 which is located under the base 18. Further, the continuous recording medium 13 passes through the drying device 16 while the transport direction thereof is being guided by a guide member 29 as a contact member, and thus, a drying process is performed with respect to the printing surface in which the printing is performed in the printing chamber 15. Further, the continuous recording medium 13 which is discharged from the drying device 16 in the vertical up direction is sequentially taken-up on a fourth roller 30, a fifth roller 31 and a sixth roller 32 to change the transport direction thereof, and then is transported toward the rolling section 17 which is located on the right side of the sixth roller 32.
In the rolling section 17, a rolling shaft 33 which is a transport means which is configured to extend in the front and rear direction in the state of being in parallel with the sixth roller 32 is installed, and the leading edge which becomes the downstream edge of the transport direction of the recording medium 13 is rolled on the rolling shaft 33. Further, the rolling section 33 is driven to rotate by the driving power of a transport motor (not shown), and thus, the continuous recording medium 13 is sequentially rolled to the rolling shaft 33.
Next, a configuration of the drying device 16 will be described.
As shown in
Further, an air discharge opening 39 is formed approximately in a central part of a top wall section of the casing 34, and an air discharge fan 41 is connected to the air discharge opening 39 through an air discharge duct 40. Further, air heated by the warm air in the internal space 38 of the casing 34 is discharged outside the casing 34 through the air discharge duct 40, in accordance with driving of the air discharge fan 41. That is, the flow of the heated air is generated in the internal space 38 of the casing 34.
Further, in the top wall section of the casing 34, a pair of left and right through openings 42 and 43 is formed to be separated from each other with the air discharge opening 39 being interposed therebetween. Further, the through openings 42 and 43 are formed so that the width of the through openings 42 and 43 in the front and rear direction become larger than the width of the continuous recording medium 13 in the front and rear direction, to thereby allow the continuous recording medium 13 to pass therethrough.
Further, in the casing 34, the guide member 29 having an approximate U shape when seen from a front view is installed to be connected with the top wall part of the casing 34 so that a pair of left and right upper end parts of the guide member 29 aligned with the through openings 42 and 43. Further, the guide member 29 includes two bent sections 29a and 29b which are bent approximately at a right angle at the left and right lower end parts of the guide member 29, a surface 29c (surface which becomes a convex surface directing downwards in
Further, in the casing 34, a plurality (12 in this embodiment) of axial fans 44 which are blowing members is arranged so that the axial fans 44 are disposed in parallel along the surface 29c of the guide member 29 which forms the transport path of the continuous recording medium 13 in the casing 34, and so that each blowing direction thereof becomes approximately vertical with respect to the printing surface of the continuous recording medium 13 moving along the surface 29c of the guide member 29. Further, the axial fans 44 are configured to blow the air inside the casing 34 heated by the warm air blowing mechanism 37 as the warm air toward the printing surface of the continuous recording medium 13, to thereby facilitate the drying of the printing surface of the continuous recording medium 13 in the internal space 38 of the casing 34.
Further, the transport path at the time when the continuous recording medium 13 passes the internal space 38 of the casing 34 is bent in an approximate U shape to be suitable for a shape of the surface 29c of the guide member 29, to thereby increase the transport distance thereof. Thus, the printing surface of the continuous recording medium 13 is sufficiently heated in the process of passing through the internal space 38 of the casing 34 to be fixed to the continuous recording medium 13. Further, the length of the transport path of the continuous recording medium 13 in the internal space 38 of the casing 34 is set to correspond to the length of the printing region in the left and right direction which becomes the intermittent transport unit of the continuous recording medium 13. Thus, the printing surface of the continuous recording medium 13 can secure a uniform drying time in the printing region unit in conjunction with the intermittent printing and transport.
Next, a configuration of the guide member 29 will be described. As shown in
The guide member 29 is configured so that the surface 29c which becomes the contact surface on which the continuous recording medium 13 is slid is formed of the single guide plate member 45a. Thus, the guide member 29 is configured to be bent in an approximate U shape in a state where the contact surface on which the continuous recording medium 13 is slid is continuous without intermittence along the transport direction of the continuous recording medium 13. Further, the guide plate member 45a for forming the surface 29c (contact surface with respect to the continuous recording medium 13) of the guide member 29 has a uniform thickness in the entire surface region of the guide plate member 45a. Accordingly, the guide member 29 has a uniform thermal capacity in the entire region along the transport path of the continuous recording medium 13. Further, the surface 29c of the guide member 29 is configured so that a buffing process is performed as a smoothing process and thus the sliding resistance with respect to the continuous recording medium 13 becomes remarkably small. In this embodiment, aluminum materials having a high level of heat conductivity are used as the materials of the respective plate members 45a, 45b, 45c, 45d, and 45e for forming the guide member 29.
Next, an operation of the printer 11 having the above described configuration, and in particular, an operation at the time when the printing surface of the continuous recording medium 13 is heated and dried in the process of passing through the drying device 16 will be described hereinafter.
Right after starting the operation of the printer 11, firstly, the drying device 16 operates the warm air blowing mechanism 37, to thereby blow the warm air into the internal space 38 of the casing 34 from the warm air blowing mechanism 37. Then, the air contained in the internal space 38 of the casing 34 is heated and is gradually increased in temperature. At this time, as the air in the internal space 38 of the casing 34 is heated, the guide member 29 is heated until the temperature thereof becomes nearly the same temperature as in the internal space 38 of the casing 34 by the heated air.
Subsequently, at a point of time when the temperature of the guide member 29 is stabilized, the transport motor is driven to rotate the rolling shaft 33. Then, in accordance with the rotational driving of the rolling shaft 33, the leading edge which becomes the downstream edge of the recording medium 13 in the transport direction is sequentially rolled on the rolling shaft 33. Further, the recording medium 13 on which the printing is performed in the printing chamber 15 enters into the internal space 38 of the casing 34 through the right through opening 42 among the pair of through openings 42 and 43 which is formed in the top wall section of the casing 34 of the drying device 16, in a state where the printing surface of the recording medium 13 to which the ink is ejected is directed to the right side.
In this respect, the continuous recording medium 13 which has entered into the internal space 38 of the casing 34 passes through the internal space 38 of the casing 34 in a state where the rear surface of the printing surface to which ink is adhered is in contact with the surface 29c of the guide member 29. Accordingly, the continuous recording medium 13 is heated from the rear surface of the printing surface through the surface 29c of the guide member 29 having nearly the same temperature as in the internal space 38 of the casing 34.
In this respect, the continuous recording medium 13 which has entered into the internal space 38 of the casing 34 comes in continuous contact with the surface 29c of the guide member 29 along the transport direction of the continuous recording medium 13 without intermittence. Thus, the continuous recording medium 13 is uniformly heated through the surface 29c of the guide member 29 in the process of passing through the internal space 38 of the casing 34, even though the continuous recording medium 13 is intermittently transported.
Further, on the printing surface of the continuous recording medium 13, from the axial fans 44, the air heated in the internal space 38 of the casing 34 is blown in an approximately vertical direction. Then, the printing surface of the continuous recording medium 13 is heated by the warm air blown from the axial fans 44, and an ink vapor layer and an ink solvent vapor layer floating on the printing surface of the continuous recording medium 13 are appropriately removed from the printing surface of the continuous recording medium 13.
Further, the air blown to the printing surface of the continuous recording medium 13 from the axial fans 44 enters into a space region of the rear surface side of the contact surface (the surface 29c) with respect to the continuous recording medium 13 in the guide member 29. Further, the air is rapidly discharged from the internal space 38 of the casing 34 through the air discharge duct 40 in the state of including lots of ink and ink solvents removed from the printing surface of the continuous recording medium 13. Accordingly, even in the case where the drying device 16 is operated for a long time, the ink and ink solvents volatilized from the printing surface of the continuous recording medium 13 hardly stay in the internal space 38 of the casing 34.
Thereafter, the continuous recording medium 13 is transported outside the casing 34 through the through opening 43 located on the left side among the pair of through openings 42 and 43 installed in the top wall part of the casing 34 of the drying device 16. Further, in a state where the printing surface of the recording medium 13 is fixed in the process of passing through the internal space 38 of the casing 34, the continuous recording medium 13 is rolled on the rolling shaft 33.
According to the present embodiment, the following effects can be achieved.
(1) In the above described embodiment, the guide member 29 is configured so that the bent sections 29a and 29b are formed in the midstream position of the transport path of the continuous recording medium 13 in the internal space 38 of the casing 34 so as to increase the transport distance of the continuous recording medium 13 in the internal space 38 of the casing 34. Thus, the continuous recording medium 13 is configured so that the ink ejected from the recording head 27 is sufficiently heated and fixed in the process of passing through the internal space 38 of the casing 34. Further, even in the case where the guide member 29 is heated in the internal space 38 of the casing 34, the heated guide member 29 comes in continuous contact with the entire region of the continuous recording medium 13 in the state of being stopped in transporting in the internal space 38 of the casing 34 through the contact surface (surface 29c of the guide member 29). Accordingly, in the process where the continuous recording medium 13 passes through the internal space 38 of the casing 34, the guide member 29 uniformly heats the surface of the continuous recording medium 13 of the surface thereof to which the ink is ejected through the contact surface (surface 29c of the guide member 29), and thus, the ink ejected onto the continuous recording medium 13 can be uniformly dried.
(2) In the above described embodiment, the guide member 29 is configured so that the guide plate member 45a for forming the contact surface with respect to the continuous recording medium 13 has the uniform thermal capacity in each region along the transport path of the continuous recording medium 13. Thus, each region along the transport path in the continuous recording medium 13 receives nearly a uniform heat amount through the guide plate member 45a in the process of passing through the internal space 38 of the casing 34, while sliding on the contact surface formed of the surface 29c of the guide member 29. Accordingly, the uneven drying can be prevented from being generated in the process where the printing surface of the continuous recording medium 13 passes through the internal space 38 of the casing 34.
(3) In the above described embodiment, the guide member 29 is configured so that the guide plate member 45a for forming the contact surface (surface 29c) with respect to the continuous recording medium 13 is formed of the aluminum materials having the high level of heat conductivity and is formed of a metallic plate molded in a thin plate shape so as to reduce the thermal capacity. Thus, the guide member 29 can reduce the required time until the contact surface (surface 29c) with respect to the continuous recording medium 13 is heated to become nearly the same temperature as in the internal space 38 of the casing 34 so as to stabilize the temperature thereof.
(4) In the above described embodiment, the guide member 29 is configured so that the guide plate member 45a for forming the contact surface (surface 29c) with respect to the continuous recording medium 13 has a reinforced stiffness by the reinforcing plate members 45b and 45c. Thus, in the process where the continuous recording medium 13 slides on the contact surface (surface 29c) of the guide member 29, even though the guide member 29 receives the pressure from the side of the continuous recording medium 13, the contact surface (surface 29c) of the guide member 29 is prevented from being distorted and deformed, to thereby maintain the state of the continuous contact with the continuous recording medium 13.
(5) In the above described embodiment, the axial fans 44 blow the warm air toward the ink adhered to the continuous recording medium 13 in the internal space 38 of the casing 34, and thus, the ink adhered to the continuous recording medium 13 can be reliably dried.
(6) In the above described embodiment, since the guide member 29 is configured so that the sliding resistance of the contact surface (surface 29c) with respect to the continuous recording medium 13 is decreased, the continuous recording medium 13 can be prevented from being abraded in the process where the continuous recording medium 13 slides on the contact surface (surface 29c) of the guide member 29.
Hereinafter, modified embodiments of the above described embodiment will be described.
In the above described embodiment, as shown in
In the above described embodiment, as shown in
In the above described embodiment, the drying device 16 may have a configuration in which the warm air blown towards the continuous recording medium 13 is circulated in the internal space 38 of the casing 34. In this case, it is preferable that an adsorbing filter for adsorbing and collecting the ink and ink solvents volatilized from the printing surface of the continuous recording medium 13 may be installed in a midstream position of a flow path of the air flow circulated in the internal space 38 of the casing 34.
In the above described embodiment, the guide member 29 may be configured so that heaters for heating the guide plate member 45a from the rear surface of the contact surface (surface 29c) with respect to the continuous recording medium 13 are installed over the entire region along the transport path of the continuous recording medium 13 in the internal space 38 of the casing 34. According to such a configuration, since the guide plate member 45a is uniformly heated by the heater in each region along the transport path of the continuous recording medium 13, the printing surface of the continuous recording medium 13 can be uniformly heated and dried.
In the above described embodiment, the guide plate member 45a may be configured by connecting a plurality of plate members with each other by welding or the like.
In the above described embodiment, the guide member 29 may include the plate members 45a, 45b, 45c, 45d and 45e made of resin materials or the like. Here, it is preferable that the guide plate member 45a is formed of materials having a high level of heat conductivity so as to facilitate the drying by heating the printing surface of the continuous recording medium 13 in the process where the continuous recording medium 13 passes through the internal space 38 of the casing 34.
In the above described embodiment, the guide plate member 45a may be formed of materials of heat insulating properties. According to such a configuration, the guide plate member 45a is hardly heated in the internal space 38 of the casing 34. Accordingly, the continuous recording medium 13 is not heated by the guide plate member 45a in the process of passing through the internal space 38 of the casing 34, and the uneven drying can be prevented from being generated on the printing surface of the continuous recording medium 13.
In the above described embodiment, a moisture adsorbing filter may be installed in an air supply inlet of the axial fan 44. According to such a configuration, the axial fan 44 blows the dried warm air toward the printing surface of the continuous recording medium 13, and thus, the printing surface of the continuous recording medium 13 can be more rapidly dried.
In the above described embodiment, an elongated plastic film or the like may be used as the recording medium.
In the above described embodiment, the recording apparatus is embodied as the ink jet printer, but is not limited thereto. The recording apparatus may be embodied as a liquid ejection apparatus which is configured to eject or discharge a liquid other than ink (including a liquid material in which particles of a functional material are dispersed or mixed in a liquid, or a fluid material such as gel). For example, the recording apparatus may be embodied as a liquid ejection apparatus which is configured to eject a liquid (liquid material) which includes materials such as electrode materials or color materials (pixel materials) used for manufacturing liquid crystal displays, EL (electroluminescent) displays, surface emitting displays and so on, in a dispersed or solved form, as a liquid ejection apparatus which is configured to eject bioorganic materials used for manufacturing biochips, and a liquid ejection apparatus which is used as a precise pipette and is configured to eject liquids as specimens. Further, the recording apparatus may be embodied as a liquid ejection apparatus which is configured to eject lubricants with pinpoint accuracy to precision machines such as clocks or cameras, a liquid ejection apparatus which is configured to eject onto a substrate a transparent resin liquid such as an ultraviolet cured resin used for forming a micro-hemispherical lens (optical lens) or the like which is used in an optical communication element or the like, a liquid ejection apparatus which is configured to eject an etching liquid such as an acid or alkali for etching a substrate or the like, and a liquid ejection apparatus which is configured to eject a liquid (fluid material) such as a gel (for example, physical gel). That is, the present invention may be applied to any one type of liquid ejection apparatus, among these liquid ejection apparatuses.
Number | Date | Country | Kind |
---|---|---|---|
2009-196443 | Aug 2009 | JP | national |