The entire disclosure of Japanese Patent Application No. 2017-027621, filed Feb. 17, 2017 is expressly incorporated by reference herein.
The present disclosure relates to a recording apparatus that performs recording onto a medium.
Some recording apparatuses, typical examples of which are printers, may include a recording unit and a belt conveyor device. The recording unit performs recording onto a sheet of paper, which is an example of a medium. The belt conveyor device has a conveyor belt that adheres the sheet thereto and transports the sheet to a recording region in which the recording unit performs recording. One type of such recording apparatuses includes a wiping device (for example, a cleaning blade, etc.) that is in contact with the surface of the conveyor belt and wipes the surface in order to clean debris, such as ink and toner, attached to the surface of the conveyor belt that supports the sheet (for example, JP-A-2005-300916).
Ink, toner, and paper debris containing ink and toner, which are attached to the tip of the wiping device, may coagulate if a recording apparatus having the wiping device is not used for a long time. Debris on the surface of the conveyor belt are normally wiped or scraped off by the wiping device. However, if the belt conveyor device starts moving while a coagulation body made of coagulated ink, toner, or the like adheres firmly to the conveyor belt near the tip of the wiping device, the coagulation body may pass the wiping device without being removed. The coagulation body does not simply pass the wiping device but may push against the wiping device and cause the orientation of the wiping device to change. This may cause the wiping device to be unable to perform wiping appropriately.
To address this problem, JP-A-2005-300916 discloses a configuration in which the belt conveyor device starts rotating the conveyor belt in the sheet transport direction (hereinafter referred to as “normal direction”) after the belt conveyor device rotates the belt a predetermined distance in the reverse direction, which is opposite to the normal direction. The coagulation body attached to the tip of the wiping device is thereby detached from the tip. Movement of the belt is subsequently started. The coagulation body is brought into contact with the wiping device with momentum. Thus, the coagulation body can be wiped off by the wiping device.
JP-A-2016-159605 discloses that in order to facilitate maintenance of the belt conveyor device, the belt conveyor device (i.e., the transport unit 50 according to JP-A-2016-159605) is formed so as to move between a first position at which the recording unit performs recording and a second position at which the belt conveyor device is more distant than the first position from the recording unit.
In the transport unit 50, described in JP-A-2016-159605, which moves between the first position and the second position, when the transport unit 50 moves from the second position to the first position, the conveyor belt 21 may be caused to rotate unintentionally in conjunction with the movement of the transport unit 50, despite the conveyor belt 21 not being driven by a drive source. Moreover, in the case that the wiping device is disposed in the transport unit 50, if the conveyor belt stops rotating at the second position during maintenance, etc., and if the stop period is long, the coagulation body may adhere to the tip of the wiping device. When the conveyor belt 21 is caused to move in conjunction with the movement of the transport unit 50 from the second position to the first position, there may be a problem where the coagulation body passes the wiping device and causes a change in the orientation of the wiping device is to occur.
An advantage of some aspects of the disclosure is that appropriate cleaning of a conveyor belt is performed by a wiping device in a belt conveyor apparatus that can be switched between a state in which the belt conveyor apparatus is located at a recording position and a state in which the belt conveyor apparatus is more distant than the recording position from the recording unit.
A recording apparatus according to one aspect of the disclosure includes a recording unit that performs recording by ejecting liquid onto a medium; a belt conveyor unit including an upstream-side roller, a downstream-side roller, and an endless conveyor belt that extends around the upstream-side roller and the downstream-side roller and has a belt outer surface, the belt conveyor unit transporting the medium so as to adhere the medium to the belt outer surface, the belt conveyor unit being switchable between a first state in which at least a portion of the belt outer surface is located at a recording position at which the recording unit performs recording and a second state in which the belt outer surface is located more distant than the recording position from the recording unit; and a wiping device that is in contact with the belt outer surface and wipes the belt outer surface. In the recording apparatus, the belt conveyor unit is switched from the second state to the first state after carrying out of a preliminary operation in which the conveyor belt is moved over a predetermined distance in a direction opposite to a normal direction in which the conveyor belt transports the medium.
If the belt conveyor unit remains stopped in the second state for a long time, a coagulation body may be formed of coagulation of, for example, liquid discharged from the recording unit near the tip of the wiping device. According to this configuration, the belt conveyor unit is switched from the second state to the first state after carrying out of a preliminary operation in which the conveyor belt is moved over a predetermined distance in a direction opposite to a normal direction in which the conveyor belt transports the medium. For example, the conveyor belt is caused to move unintentionally when the belt conveyor unit is switched from the second state to the first state, which may lead to a problem in which a coagulation body hits the wiping device and causes the orientation of the wiping device to change. With this configuration, the likelihood of the problem occurring can be reduced. Thus, appropriate wiping of the conveyor belt can be performed by the wiping device.
It is preferable that in the recording apparatus, the belt conveyor unit be formed so as to move rotatably about a pivot while a rotation shaft of the upstream-side roller serves as the pivot so that the belt conveyor unit may be switched between the first state and the second state.
According to this configuration, the belt conveyor unit is formed so as to move rotatably about the rotation shaft of the upstream-side roller so that the belt conveyor unit may be switched between the first state and the second state. When the belt conveyor unit is switched from the second state to the first state, the conveyor belt may be caused to move unintentionally in the normal direction in which the medium is transported. In this case, when the coagulation body adhere to the tip of the wiping device, the movement of the conveyor belt in the normal direction causes the coagulation body to push against the wiping device and cause the orientation of the wiping device to change. With this configuration, the likelihood of this problem occurring can be reduced, and appropriate wiping of the conveyor belt can be performed by the wiping device.
It is preferable that in the recording apparatus, the belt conveyor unit be switched from the second state to the first state after the conveyor belt starts moving in the normal direction contiguously after the preliminary operation is carried out.
According to this configuration, the belt conveyor unit is switched from the second state to the first state after the conveyor belt starts moving in the normal direction contiguously after the preliminary operation is carried out. Thus, advantageous effects similar to those of previous configurations can be obtained.
It is preferable that in the recording apparatus, the conveyor belt start moving in the normal direction after the belt conveyor unit is switched from the second state to the first state.
According to this configuration, the conveyor belt starts moving in the normal direction after the belt conveyor unit is switched from the second state to the first state. Thus, advantageous effects similar to those of previous configurations can be thereby obtained.
It is preferable that the recording apparatus further include a charging device that charges the conveyor belt, wherein the charging device charges the conveyor belt when the conveyor belt moves in the normal direction. With this configuration, the medium can adhere to the conveyor belt more effectively.
It is preferable that in the recording apparatus, the preliminary operation be omitted in the case that a stop period of the conveyor belt is less than a predetermined value when the belt conveyor unit is switched from the second state to the first state.
If the conveyor belt stops for a long time, a coagulation body of coagulated ink or the like may be formed at the tip of the wiping device. However, if the stop period is short, ink or the like does not coagulate. According to this configuration, the preliminary operation be omitted in the case that the stop period of the conveyor belt is less than a predetermined value when the belt conveyor unit is switched from the second state to the first state. Omitting the preliminary operation where the preliminary operation is not necessary can reduce the time required for switching the state of belt conveyor unit.
It is preferable that the recording apparatus further include a drive source that drives the belt conveyor unit and a load detection device that detects a load applied to the drive source. In the recording apparatus, it is also preferable that the conveyor belt be moved over a distance determined in advance in the normal direction before carrying out of the preliminary operation, and that the preliminary operation be omitted in the case that the load detected by the load detection device when the conveyor belt is moved is lower than a predetermined value.
When the conveyor belt of the belt conveyor unit is moved in the normal direction over the distance determined in advance, it can be determined that a coagulation body is not present or small if the load detected by the load detection device is less than the predetermined value. With this configuration, the time required for switching the state can be reduced by omitting the preliminary operation. Note that the “distance determined in advance” as used herein is a distance over which a coagulation body moves such that the coagulation body hits the wiping device but does not change its orientation while the conveyor belt moves in the normal direction. The distance is determined by the material, the dimensions, etc., of the wiping device and can be obtained through calculations and experiments.
A recording apparatus according to another aspect of the disclosure includes a recording unit that performs recording by ejecting liquid onto a medium; a belt conveyor unit including an upstream-side drive roller, a downstream-side idler roller, and an endless conveyor belt that extends around the upstream-side drive roller and the downstream-side idler roller and has a belt outer surface, the belt conveyor unit transporting the medium so as to adhere the medium to the belt outer surface, the belt conveyor unit being switchable between a first state in which at least a portion of the belt outer surface is located at a recording position at which the recording unit performs recording and a second state in which the belt outer surface is located more distant than the recording position from the recording unit; and a wiping device disposed in the belt conveyor unit, the wiping device being in contact with the belt outer surface and wiping the belt outer surface. In the recording apparatus, the belt conveyor unit is formed so as to move rotatably about a pivot while a drive shaft of the upstream-side drive roller serves as the pivot so that the belt conveyor unit may be switched between the first state and the second state, and the belt conveyor unit is switched from the second state to the first state while the upstream-side drive roller rotates freely relative to the drive shaft.
The belt conveyor unit is formed so as to move rotatably about a pivot while a drive shaft of the upstream-side drive roller serves as the pivot so that the belt conveyor unit may be switched between the first state and the second state. In this case, when the belt conveyor unit is switched from the second state to the first state, the conveyor belt may be caused to move in the normal direction in which the medium is transported. According to this configuration, the belt conveyor unit is switched from the second state to the first state while the upstream-side drive roller rotates freely relative to the drive shaft. In the state switching, this reduces the likelihood of the conveyor belt being moved in the normal direction in which the medium is transported. Accordingly, this can reduce the likelihood of such a problem in which the coagulation body attached to the tip of the wiping device causes the orientation of the wiping device to change when the belt conveyor unit is switched from the second state to the first state.
It is preferable that in the above recording apparatus, when the belt conveyor unit is switched from the second state to the first state, power supplied to a drive source that drives the upstream-side drive roller be switched off.
According to this configuration, when the belt conveyor unit is switched from the second state to the first state, power supplied to a drive source that drives the upstream-side drive roller is switched off. This causes the upstream-side drive roller to be able to rotate freely relative to the drive shaft.
The disclosure will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
First, a recording apparatus according to an example of the disclosure will be outlined. An example of the recording apparatus according to the Example 1 is an ink jet printer 1 (also referred to simply as a “printer 1” below).
In the X-Y-Z coordinate system shown in each drawing, the X direction represents the width direction of a medium transported along a transport path of the recording apparatus, the Y direction represents the transport direction of the medium, and the Z direction represents the height direction of the apparatus. In each drawing, the −X direction is the direction from the rear side to the front side of the apparatus, and the +X direction is the opposite direction.
The printer 1 will be described with reference to
In the height direction (Z direction) of the apparatus body 2, a discharging portion 7 and a media placement portion 5 are provided between the scanner unit 3 and the paper cassette 4. The discharging portion 7 discharges sheets P on which a line head 10 (
Next, a transport path 11 for sheets P in the printer 1 will be described with reference to
Note that the printer 1 also includes a switch-back path 15 and an inversion path 16. The switch-back path 15 branches from the straight path 12 at a position downstream of the line head 10. The inversion path 16, which is connected to the switch-back path 15, inverts the top and bottom (first face and second face) of a sheet P and returns the inverted sheet P to the straight path 12. Thus, the printer 1 is formed so as to be able to perform recording first onto the first face of a sheet P and consecutively onto the second face, in other words, to be able to perform double-sided recording. Further description of the inversion of a sheet P by using the switch-back path 15 and the inversion path 16 is omitted here.
A feed roller 17 and a separation roller pair 18 that separates one sheet from plural sheets of paper are provided in this order along the feed path 14 in the transport direction of sheets P. The feed roller 17 is rotationally driven by a drive source (not shown). The separation roller pair 18, referred to as “retard rollers”, includes a drive roller 18a and an idler roller 18b. The drive roller 18a sends a sheet P toward the straight path 12, which will be described below. The idler roller 18b separates a sheet P from other sheets by nipping the sheet P in collaboration with the drive roller 18a.
As illustrated in
A resist roller 19 is disposed downstream of the separation roller pair 18 in the transport direction. In Example 1, the feed path 14 is connected to the straight path 12 at the position of the resist roller 19. The straight path 12 is a path that extends straight. The resist roller 19, a belt conveyor unit 20, a static-eliminating unit 25, and the line head 10 are disposed along the straight path 12. The straight path 12 is a path that passes the recording region A (
In the present embodiment, the belt conveyor unit 20 is disposed in a region opposing the head surface of the line head 10. The belt conveyor unit 20 supports the bottom side of a sheet P, which is opposite to the recording side of the sheet P. A configuration of the belt conveyor unit 20 will be described in detail below.
The line head 10 is formed so as to perform recording by ejecting ink onto the recording side of a sheet P when the sheet P is transported to a position on the belt conveyor unit 20 that opposes the line head 10. The line head 10 is a recording head in which the ink ejecting nozzles are provided so as to cover the whole width of a sheet P, and the recording head is formed so as to be able to perform recording over the whole width of the sheet P without moving in the medium width direction. Note that although the printer 1 according to Example 1 includes the line head 10, the printer 1 may instead include a serial-type recording head that is mounted on a carriage and performs recording by ejecting liquid onto a medium while moving reciprocally in a direction intersecting the medium transport direction.
A sheet P transported along the straight path 12 is subsequently sent to the face-down discharge path 13. The face-down discharge path 13 is a transport path 11 having a curved portion to which the straight path 12 is connected. The sheet P, on which the line head 10 has performed recording, is transported along the face-down discharge path 13 so that the sheet P is discharged from the discharging portion 7 with the recording side facing downward. The sheet P entering the face-down discharge path 13 is transported by a plurality of advancing roller pairs 42, discharged from the discharging portion 7, and placed on the media placement portion 5 with the recording side facing down.
Next, the belt conveyor unit 20 that transports sheets P will be described with reference mainly to
In the belt conveyor unit 20, the upstream-side drive roller 22 is rotationally driven by a first drive source 27, such as a motor (also see
The first drive source 27 is configured to be able to rotate normally or in reverse so as to cause the conveyor belt 21 to move in the normal direction for transporting a sheet P (+C direction of the bidirectional arrow in
The belt conveyor unit 20 is formed so as to be switchable between a first state (
The belt conveyor unit 20 includes a wiping device 29 that is in contact with the belt outer surface 21a and wipes the belt outer surface 21a. In the embodiment, for example, a blade-shaped material made of an elastic material, such as resin or rubber, may be used as the wiping device 29. The wiping device 29 is disposed upstream of a charging roller 24 (to be described below) in the traveling direction of the conveyor belt 21. As illustrated in
In the embodiment, the conveyor belt 21 is a belt that causes a sheet P to electrostatically adhere to the belt outer surface 21a and transports the sheet P. The belt conveyor unit 20 has a charging roller 24, which is an example of a charging device that charges the conveyor belt 21, and a static-eliminating unit 25, which eliminates electric charges from the surface of the sheet P transported by the conveyor belt 21.
As illustrated in
In the embodiment, the static-eliminating unit 25 (
The belt conveyor device 20 also has a backing plate 28 disposed between the upstream-side drive roller 22 and the downstream-side idler roller 23. The backing plate 28 supports at least part of the inner surface of the conveyor belt 21.
Next, the state-switching mechanism 30 of the belt conveyor unit 20 will be described with reference to
In the embodiment, the state-switching mechanism 30 is formed so as to pivotably move the belt conveyor unit 20 while the drive shaft 22a (see
The link member 32, which is operated by actuation of the second drive source 31, causes the belt conveyor unit 20 to rotate from the first state (
As illustrated in
When actuation of the second drive source 31 causes the shaft 37 to rotate, for example, clockwise when viewed in the +X direction, the first link plate 33 and the second link plate 34 are collapsed such that both link plates come closer to each other, as illustrated in
State-Switching of Belt Conveyor Unit from Second State to First State
In the configuration (such as the state-switching mechanism 30) in which the belt conveyor unit 20 is pivotably moved while the drive shaft 22a of the upstream-side drive roller 22 serves as the pivot and is switched between the first state and the second state, when the belt conveyor unit 20 is switched from the second state to the first state (i.e., advancing action), the conveyor belt 21 may be caused to move in the normal direction +C for transporting a sheet P. The movement of the conveyor belt 21 in the normal direction +C in conjunction with the advancing action tends to occur particularly in the case that the control device 39 controls the first drive source 27 and restricts free rotation of the upstream-side drive roller 22.
When the belt conveyor unit 20 assumes the second state, the line head 10 does not perform recording, as described above. In this case, the belt conveyor unit 20 can stop transporting a sheet P. In other words, the movement of the conveyor belt 21 is stopped. When the printer 1 is not used and the belt conveyor unit 20 is stopped in the second state for a long time, coagulation of ink discharged from the line head 10 or coagulation of a mixture of ink and paper debris or the like may form a coagulation body G (see
As illustrated in
In order to avoid or suppress a problem in which the tip orientation of the wiping device 29 is changed in conjunction with the advancing action of the belt conveyor unit 20, the advancing action, in other words, the state-switching of the belt conveyor unit 20 from the second state (
After the preliminary operation (
In summary, the movement of the conveyor belt 21 in the +C direction caused by the advancing action of the belt conveyor unit 20 causes the coagulation body G to hit the wiping device 29 and change the tip orientation of the wiping device 29. The likelihood of such a problem occurring can be reduced by carrying out the preliminary operation before the state-switching of the belt conveyor unit 20 from the second state to the first state (i.e., advancing action). Thus, appropriate wiping of the conveyor belt 21 can be performed by the wiping device 29.
Another Example of State-Switching of Belt Conveyor Unit from Second State to First State.
As illustrated in
When the belt conveyor unit 20 that assumes the second state starts moving the conveyor belt 21 in the normal direction +C after the preliminary operation, the coagulation body G hits the wiping device 29 and is scraped from the belt outer surface 21a (
In state-switching of the belt conveyor unit 20 from the second state to the first state, the preliminary operation can be omitted in the case that the stop period of the conveyor belt 21 is less than a predetermined value. The printer 1 includes a measurement device 40 that measures the operating time of the first drive source 27. The data of operating time of the first drive source 27 measured by the measurement device 40 (
If the conveyor belt 21 stops for a long time, a coagulation body G may be formed at the tip of the wiping device 29. However, if the stop period is short, ink does not coagulate. Thus, when the belt conveyor unit 20 is switched from the second state to the first state, the preliminary operation can be omitted in the case that the stop period of the conveyor belt 21 measured by the measurement device 40 is less than a predetermined value (a period in which a coagulation body G is not likely to form). Omitting the preliminary operation where the preliminary operation is not necessary can reduce the time required for switching the state of belt conveyor unit 20.
Alternatively, the printer 1 can be equipped with a load detection device 41 (
When the conveyor belt 21 of the belt conveyor unit 20 is moved in the normal direction +C over the distance determined in advance, the control device 39 determines that a coagulation body G attached to the wiping device 29 is not present or small if the load detected by the load detection device 41 is less than the predetermined value. If the coagulation body G attached to the wiping device 29 is not present or small, the preliminary operation is not necessary. Thus, the preliminary operation is not performed, which can reduce the time required for switching the state of belt conveyor unit 20.
The belt conveyor unit 20 may be formed such that the upstream-side drive roller 22 rotates freely relative to the drive shaft 22a when the belt conveyor unit 20 is switched from the second state to the first state (state-switching from
To cause the upstream-side drive roller 22 to rotate freely relative to the drive shaft 22a, the power supplied to the first drive source 27 that drives the upstream-side drive roller 22 can be switched off. In other words, the control device 39 cuts off the current supplied to the first drive source 27 when the belt conveyor unit 20 is switched from the second state to the first state.
As described above, in the configuration according to the embodiment in which the belt conveyor unit 20 is pivotably moved while the drive shaft 22a of the upstream-side drive roller 22 serves as the pivot and is switched between the first state and the second state, when the belt conveyor unit 20 is switched from the second state to the first state (i.e., advancing action), the conveyor belt 21 may be caused to move in the normal direction +C. However, if the advancing action of the belt conveyor unit 20 is performed while the upstream-side drive roller 22 can rotate freely relative to the drive shaft 22a, the likelihood of the conveyor belt 21 being moved in the normal direction +C during the advancing action can be reduced. Thus, when the advancing action is performed, the likelihood of a problem in which, for example, a coagulation body G attached to the tip of the wiping device 29 causes the orientation of the wiping device 29 to change can be reduced.
Note that when the belt conveyor unit 20 is switched from the second state to the first state while the upstream-side drive roller 22 can rotate freely relative to the drive shaft 22a, the preliminary operation may be carried out either before or after the state-switching. If the preliminary operation is carried out before the state-switching (as illustrated in
It should be understood that the disclosure is not limited to the examples described above and various modifications can be made, and therefore included, within the scope of the disclosure set forth in the claims.
Number | Date | Country | Kind |
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2017-027621 | Feb 2017 | JP | national |