1. Technical Field
The present invention relates to a recording apparatus.
2. Related Art
In the related art, recording apparatuses which carry out recording onto recording media by discharging ink are used. Among these, recording apparatuses which support recording media on an arcing surface of a rotating drum and carry out recording by discharging ink onto the recording media are used as disclosed in, for example, JP-A-2005-96203 and JP-A-2002-355952.
In addition, there has been a demand in recent years for recording with high quality by discharging ink with respect to three-dimensional recording media.
In a case where recording is carried out by discharging ink with respect to three-dimensional recording media, it is necessary to firmly support the recording media; however, there are difficulties in firmly supporting the recording media in the methods for supporting the recording media in the recording apparatuses of the related art because the recording media are three-dimensional.
For example, in the recording apparatus as disclosed in JP-A-2005-96203 and JP-A-2002-355952 which supports recording media on an arcing surface of a rotating drum, there are difficulties in firmly supporting the three-dimensional recording media.
On the other hand, as described above, there is also a demand for recording with high quality with respect to three-dimensional recording media.
An advantage of some aspects of the invention is to firmly support three-dimensional recording media and carry out recording with high quality with respect to the recording media.
According to an aspect of the invention, there is provided a recording apparatus including a rotating body which supports a three-dimensional recording medium on a support surface in a direction which intersects with a gravity direction and has a rotating shaft in a direction which intersects with the support surface, and a recording head which carries out recording onto the recording medium by discharging ink in a direction which intersects with the rotating shaft.
Here, the “direction which intersects with” has a meaning which also includes directions other than an orthogonal direction and which deviate from the orthogonal direction.
According to the aspect, the rotating body which supports the three-dimensional recording media supports the recording media on a support surface in a direction which intersects with the gravity direction. For this reason, by mounting and supporting the recording media on the support surface, it is possible to support the recording media in a stable manner with the support surface as a reference with a simple configuration.
In addition, in the configuration according to the aspect, recording is carried out onto the recording media by discharging ink in a direction which intersects with the rotating shaft with respect to the recording media which are supported on the rotating body. In a case where the recording head is arranged in the direction along the rotating shaft, for example, so as to oppose the support surface, to discharge the ink, there are places in the recording regions on the recording media which are near the rotating shaft and places which are far therefrom; however, since the peripheral speed is different according to the distance from the rotating shaft, it is necessary to control the discharge timing and there is a possibility that unevenness will occur due to shifting of the ink during landing. In contrast to this, with the aspect, it is possible to set the distance from the recording region of the recording media and the rotating shaft to be substantially constant and it is possible to carry out recording with high quality.
In the recording apparatus of the invention of the aspect described above, the recording media may be containers which are able to change shape.
In a case where the recording media are containers which are able to change shape, it is particularly difficult to firmly support the recording media. However, according to the aspect, the recording media are supported on a support surface in a direction which intersects with the gravity direction. For this reason, even when the recording media are containers which are able to change shape, it is possible to support the recording media in a stable manner with the support surface as a reference. In addition, in a case where desired contents are filled into the interiors of the recording media, it is possible to suppress changes in the shape of the containers, and it is possible to support the recording media in a more stable manner by mounting and supporting the recording media on the support surface.
In the recording apparatus of the invention of the aspect described above, the rotating body may be able to support a plurality of the recording media on the support surface.
According to the aspect, the rotating body is able to support a plurality of recording media on the support surface. For this reason, it is possible to shorten the time for carrying out recording on the plurality of recording media and to improve the use efficiency of the recording head.
The recording apparatus of the invention of the aspect described above may further include a plurality of the rotating bodies, in which the recording head is common to the plurality of rotating bodies.
According to the aspect, since a plurality of the rotating bodies are provided, it is possible to shorten the time for carrying out recording onto a plurality of recording media.
In addition, according to the aspect, since the recording head is common to a plurality of the rotating bodies, it is possible to reduce costs and it is possible to increase the use efficiency of the recording head.
The recording apparatus of the invention of the aspect described above may further include a plurality of the recording heads and it is possible for recording media which are supported on each of the rotating bodies to oppose each of the recording heads.
According to the aspect, it is possible to perform recording with the recording media which are supported on each of the rotating bodies opposing each of the recording heads. For this reason, it is possible to improve the recording efficiency and it is possible to shorten the time for carrying out recording.
The recording apparatus of the invention of the aspect described above may further include a rotation support section which supports the plurality of recording heads, in which, by rotating the rotation support section, it is possible to change a combination of the rotating body on which the recording media are supported and the recording head.
According to the aspect, by rotating the rotation support section, it is possible to change the recording head which discharges ink onto the recording media which are supported on the rotating body and it is possible to discharge ink from a plurality of heads. For this reason, in a case where different inks are discharged for each head, it is possible to carry out recording using various inks with respect to the recording media. In addition, in a case where the same ink is discharged for each head, even when there are variations in the ink discharge amount for each head, errors are diffused and discharge unevenness is reduced due to the discharging being carried out from the plurality of heads. Furthermore, in a case where the recording of a certain rotating body is in a paused state, it is possible to increase the utilization rate for each recording head by switching to a recording head which is used at another rotating body.
In the recording apparatus of the invention of the aspect described above, the rotating body may rotate in one direction and it is possible to discharge ink a plurality of times with respect to the same recording medium.
According to the aspect, it is possible to set the direction of movement relative to the recording head during recording of the recording media to one direction, it is possible to set the time from the discharging of the ink from the recording head until the landing of the ink onto the recording media to be constant when the distance between the recording head and the recording media is maintained to be constant, and it is possible to carry out recording with high quality. In addition, since it is possible to carry out the relative movement without acceleration and deceleration at the time of movement relative to the recording head during recording onto the recording media, it is possible to carry out recording with high quality. In addition, since it is possible to carry out recording by dividing the recording into a plurality of times at substantially fixed periods by rotating the rotating body, it is possible to carry out recording while securing the drying times for the ink which was discharged onto the recording media and it is possible to carry out recording with high quality. In addition, since it is possible to carry out recording by dividing the recording into a plurality of times by rotating the rotating body, it is possible to carry out recording by overlapping inks on the recording media and it is possible to carry out recording with high quality.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Below, detailed description will be given of the recording apparatus according to Embodiment 1 of the invention with reference to the accompanying diagrams.
The recording apparatus 1 of the present embodiment is provided with a base section 2, and a rotating body 3 which is supported on the base section 2 and which rotates in a rotation direction A with reference to a rotating shaft 4 with respect to the base section 2.
As represented in
Here, for the recording apparatus 1 of the present embodiment, the support surface 5 is provided in the horizontal direction and the direction in which the rotating shaft 4 extends is the vertical direction; however, without being limited to this configuration, the support surface 5 may be shifted from the horizontal direction and the direction in which the rotating shaft 4 extends may be shifted from the vertical direction.
When the above description is expressed another way, the recording apparatus 1 of the present embodiment is provided with the rotating body 3 which supports the three-dimensional recording media M on the support surface 5 in the direction which intersects with respect to the gravity direction B, and which has the rotating shaft 4 in the direction B which intersects with the support surface 5. In addition, the base section 2 which supports the rotating body 3 is provided. In addition, the recording head 7 which is provided on the base section 2 and which records onto the recording media M by discharging ink in a direction which intersects with the rotating shaft 4 is provided.
Here, the recording apparatus 1 of the present embodiment is provided with the recording head 7 on the base section 2 which supports the rotating body 3; however, the rotating body 3 and the recording head 7 need not be provided on the same base section. By providing each of the above on different base sections, in a case where the rotating body 3 generates vibration, it is difficult to transmit the vibration which is generated to the recording head 7 and it is possible to suppress the influence on the recording quality.
Here, the “direction which intersects with” has a meaning which includes directions other than an orthogonal direction and which deviate from the orthogonal direction.
That is, since the rotating body 3 which supports the recording media M is configured to support the recording media M on the support surface 5 in the direction which intersects with respect to the gravity direction B, it is possible to support the recording media M in a stable manner with reference to the support surface 5 with a simple configuration by mounting and supporting the recording media M on the support surface 5.
In addition, since the invention is configured to carry out recording onto the recording media by discharging ink from the recording head 7 in a direction which intersects with the rotating shaft 4 with respect to the recording media M which are supported on the rotating body 3, it is possible to set the movement relative to the recording head 7 during recording onto the recording media M to one direction which is the rotation direction A, it is possible to maintain a constant time from the discharging of the ink from the recording head 7 up to the landing of the ink onto the recording media M when the distance between the recording head 7 and the recording media M is preserved to be constant, and it is possible to carry out recording with high quality.
In addition, since it is possible to carry out the relative movement without acceleration and deceleration at the time of movement relative to the recording head 7 during recording onto the recording media M, it is possible to carry out recording with high quality.
In addition, since it is possible to carry out recording by dividing the recording into a plurality of times at substantially fixed periods, such as recording at a first rotation and recording at a second rotation, by rotating the rotating body 3 in the rotation direction A, it is possible to carry out recording while securing the drying times for the ink which was discharged onto the recording media M and it is possible to carry out recording with high quality.
In addition, since it is possible to carry out recording by dividing the recording into a plurality of times by rotating the rotating body 3 in the rotation direction A, it is possible to carry out recording by overlapping inks on the recording media M and it is possible to carry out recording with high quality.
In addition, a maintenance box 8 is provided at a position, which is able to oppose the recording head 7, on the rotating body 3 of the recording apparatus 1 of the present embodiment. For example, when the maintenance box 8 is brought to a position which opposes the recording head 7 by rotating the rotating body 3 in the rotation direction A, it is possible to perform flushing by discharging ink from the recording head 7 into the maintenance box 8.
Here, a configuration which performs wiping, cleaning, or the like of the recording head 7 may be added with respect to the recording apparatus 1 of the present embodiment.
In addition, a drying unit 9 is provided at a position, which is able to oppose the recording media M, on the base section 2 of the recording apparatus 1 of the present embodiment. The drying unit 9 of the present embodiment has a configuration which is able to blow warm air with respect to the recording media M; however, without being limited to this configuration, the drying unit 9 may be a heater such as an infrared heater which heats the recording media M or the ink which is discharged onto the recording media M, a fan which blows a gas which is not warmed up with respect to the recording media M, or the like.
In addition, it is possible for the recording apparatus 1 of the present embodiment to use containers which are able to change shape as the recording media M.
In a case where containers which are able to change shape are used as the recording media M, it is particularly difficult to firmly support the recording media M. However, the recording apparatus 1 of the present embodiment supports the recording media M on the support surface 5 in the direction which intersects with respect to the gravity direction B. For this reason, even when the recording media M are containers which are able to change shape, it is possible to support the recording media in a stable manner with the support surface as a reference. In addition, in a case where desired contents are filled into the interiors of the recording media M, it is possible to suppress changes in the shape of the container, and it is possible to support the recording media M in a more stable manner by mounting and supporting the recording media M on the support surface 5.
Here, specific examples of the containers which are able to change shape include soft bottles made of polyethylene or polypropylene; however, the containers are not limited thereto.
In addition, as represented in
For this reason, the use efficiency of the recording head 7 is increased along with the shortening of the time for carrying out recording onto the plurality of recording media M.
By rotating the rotating body 3 which supports the recording media M once, it is possible for the recording apparatus 1 of the present embodiment to finish the recording onto the recording media M which are supported on the rotating body 3. On the other hand, by rotating the rotating body 3 which supports the recording media M a plurality of times, it is possible to perform the recording onto the recording media M which are supported on the rotating body 3 by dividing the recording into a plurality of times.
Next, description will be given of a case where the rotating body 3 which supports the recording media M is rotated a plurality of times and the recording of the recording media M which are supported on the rotating body 3 is performed by being divided into a plurality of times.
Here, in the following description, description will be given of a case where the rotating body 3 which supports the recording media M is rotated twice and recording of the recording media M which are supported by the rotating body 3 is performed by being divided into two times; however, the recording may be performed by dividing the recording into three times or more.
In addition,
In
Here, in the recorded images I in
In the recording mode which carries out recording at the discharge positions of the ink represented in
In the recording mode for recording at the discharge positions of the ink represented in
In addition, by carrying out recording in this recording mode, it is possible to slow the driving timing of the recording head 7 compared to a case of carrying out recording continuously onto the pixels P in the horizontal direction and it is possible to discharge the ink in a stable manner in the same manner as the recording mode for carrying out recording at the discharge positions of the ink represented in
In addition, in the recording modes for carrying out recording at discharge positions of the ink represented by
In the recording mode for carrying out recording at the discharge positions of the ink represented in
For this reason, recording is carried out by overlapping ink on the recording media M by dividing the recording into a plurality of times by rotating the rotating body 3. It is possible to carry out recording so as to achieve a desired state by increasing the density of the ink by discharging the same type of ink to be overlapped or by improving the adhesion, changing the visibility and the tint, or the like by discharging different types of ink to be overlapped, or the like.
Here, the recording modes are not limited to the three described above. Ink may be discharged to the pixels P every plurality of rotations of the rotating body 3. In a case where ink is discharged every plurality of rotations, it allows the ink to take longer to dry. In a case where it is desirable to allow a long time for the drying, it is possible to set the rotation time of one period and adjust the rotating speed to match the drying time.
Next, detailed description will be given of a recording apparatus of Embodiment 2 with reference to the accompanying diagrams.
Here, the recording apparatus 1 of the present embodiment has a configuration provided with a plurality of rotating bodies and recording heads. In detail, the recording apparatus 1 of the present embodiment is provided with a first rotating body 3a and a second rotating body 3b, and a first recording head 7a and a second recording head 7b.
The recording apparatus 1 of the present embodiment has the first recording head 7a which discharges white ink which forms a base layer, and the second recording head 7b which discharges color inks formed of black, cyan, magenta, and yellow which form a recorded image on the base layer. Then, the first recording head 7a and the second recording head 7b are configured to be able to move 180° by being connected with a rotation support section 11, which has a direction switching shaft 10, and rotating in the rotation direction A with the direction switching shaft 10 as a reference. Then, for the first recording head 7a and the second recording head 7b, it is possible to discharge ink onto the recording media M which are supported on the first rotating body 3a at the position of the first recording head 7a in
That is, the first recording head 7a and the second recording head 7b are common to the first rotating body 3a and the second rotating body 3b.
Here, the recording apparatus 1 of the present embodiment has a configuration which has a recording head which discharges white ink which forms a base layer as the first recording head 7a and which has a recording head which discharges color inks which form a recorded image as the second recording head 7b. However, without being limited to such a configuration, for example, the recording apparatus 1 may have a configuration where the first recording head 7a and the second recording head 7b are both set as recording heads which discharge color inks which form recorded images. In addition, the inks are not limited to the above description and it is possible to use, other than the color inks described above, clear ink which does not include a coloring material, a treatment liquid which improves the adhesion of the components which are included in the ink, a reaction liquid which reacts with the recording media, the ink which is attached to the recording media, or the like. In addition, although ink which is dried by heating or the like is used in the present embodiment, the ink may be ink which is cured by light such as ultraviolet rays or heat, or the like. In addition, resin or the like may be included in the ink. In addition, there may be a configuration where it is possible to discharge a plurality of types of ink from one recording head or there may be a configuration where it is possible to discharge only one type of ink from one recording head.
In this manner, the recording apparatus 1 of the present embodiment has a configuration which is provided with a plurality of rotating bodies (the first rotating body 3a and the second rotating body 3b), and where the recording head 7a and the recording head 7b are common to the rotating body 3a and the rotating body 3b.
Since a plurality of rotating bodies are provided, the recording apparatus 1 of the present embodiment has a configuration where it is possible to shorten the time for recording onto a plurality of recording media M compared to the recording apparatus of Embodiment 1.
In addition, since the recording heads are common to the plurality of rotating bodies, the recording apparatus 1 of the present embodiment has a configuration where it is possible to reduce the costs and to increase the use efficiency of the recording heads.
In addition, the recording apparatus 1 of the present embodiment is provided with a plurality of recording heads which correspond to the plurality of rotating bodies. Then, the recording apparatus 1 is configured to carry out recording with the second recording head 7b out of the plurality of recording heads onto the recording media M which are supported on the second rotating body 3b out of the plurality of rotating bodies while recording with the first recording head 7a out of the plurality of recording heads onto the recording media M which are supported on the first rotating body 3a out of the plurality of rotating bodies.
For this reason, the present embodiment has a configuration where it is possible to increase the use efficiency of the recording heads.
In addition, the recording apparatus 1 of the present embodiment has the rotation support section 11 which supports the first recording head 7a and the second recording head 7b. Then, by rotating the rotation support section 11 180° in the rotation direction A, it is possible to move the first recording head 7a and the second recording head 7b from the positions which are represented in
For this reason, it is possible to increase the use efficiency of the recording head with a simple configuration.
Here, the recording apparatus 1 of the present embodiment has a configuration where the positions of the first recording head 7a and the second recording head 7b are switched by rotating the rotation support section 11 180° in the rotation direction A; however, the recording apparatus 1 is not limited to this configuration. There may be a configuration which has a mechanism where it is possible for each of the first recording head 7a and the second recording head 7b to rotate, it is possible to change the orientation to the first rotating body 3a direction and the second rotating body 3b direction, and it is possible to move between the first rotating body 3a and the second rotating body 3b, and where the first recording head 7a and the second recording head 7b are each able to oppose the first rotating body 3a or the second rotating body 3b according to necessity.
Here, the recording apparatus 1 of the present embodiment has a configuration which has two of each of the rotating bodies and the recording heads; however, the configuration may have three or more of each. In addition, the numbers of the rotating bodies and the recording heads may be different. For example, the recording apparatus 1 may have a configuration where the number of recording heads is smaller than the number of rotating bodies and the recording media are removed and supplied while the rotation is stopped by pausing the recording onto the recording media on a certain rotating body, in which the number of recording heads is sufficient to perform recording with respect to the recording media placed on the other rotating bodies which are rotated in order to carry out recording. In such a case, there are no or few recording heads which are paused and the use efficiency of the recording heads is increased. For this reason, since periods where the ink is not discharged from the recording heads are reduced and it is difficult for nozzle clogging to occur, it is possible to suppress wasteful discharge during a paused period, and it is easy to maintain the recording heads in a favorable state.
In addition, there may be a configuration where the number of recording heads is greater than the number of rotating bodies and a plurality of recording heads are arranged at the periphery of the rotating bodies. In such a case, there may be a configuration which has a plurality of recording heads and only one rotating body. In addition, there may be a configuration where a plurality of recording heads are arranged at the periphery of the rotating bodies, and the recording heads of one part are common between other rotating bodies. With a configuration where a plurality of recording heads are arranged at the periphery of the rotating bodies, it is possible to efficiently perform recording and it is possible to shorten the time for recording. In such a case, with a configuration where a plurality of recording heads which are arranged at the periphery of the rotating bodies each discharge the same type of ink, errors are diffused due to the number of nozzles being used increasing and it is difficult to distinguish unevenness. In addition, with a configuration where each of a plurality of recording heads which are arranged on the periphery of the rotating bodies discharges different types of ink, it is possible to discharge numerous types of ink, it is possible to complete the recording on one rotating body, and it is possible to execute various types of recording with respect to the recording media even when the types of ink which are able to be discharged from one recording head are limited.
This application is a continuation application of U.S. patent application Ser. No. 14/489,061, filed Sep. 17, 2014, which patent application is incorporated herein by reference in its entirety. U.S. patent application Ser. No. 14/489,061 claims the benefit of and priority to Japanese Patent Application No. 2013-239667, filed Nov. 20, 2013 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2013-239667 | Nov 2013 | JP | national |
Number | Date | Country | |
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Parent | 14489061 | Sep 2014 | US |
Child | 15148989 | US |