The present invention relates to a recording apparatus that dries a recording liquid on a recording medium.
Liquid ejection type recording apparatuses as represented by inkjet recording apparatuses desirably have the capability of printing high-quality images on recording media even under low-temperature or high-temperature surrounding environments. However, for example, under a low-temperature environment, so-called aqueous ink based on water as a recording liquid is hardly dried on a recording medium onto which the aqueous ink has been ejected, and may therefore adversely affect printing quality. In recent years, mounting of a printing zone blowing mechanism for drying ink on a recording medium has been proposed to tackle such a printing quality problem (U.S. Pat. No. 9,987,858). The printing zone blowing mechanism enables promotion of drying of ink immediately after ink is dropped onto a recording medium by performing blowing on the recording medium. Thus, degradation of printing quality may be suppressed.
However, in blowing by the printing zone blowing mechanism, air hits not only a recording medium but also a recording head scanning the recording medium or a carriage holding the recording head and performing scanning in some cases. Particularly, when air intrudes into a space between the recording head and the recording medium, ink ejected from the recording head is affected by the air before reaching the recording medium. There is a concern that the ink does not reach a target position on the recording medium due to the influence of the air.
The present invention has an object of providing a technology enabling drying of a recording liquid without affecting a recording operation.
In order to achieve the above object, a recording apparatus according to the present invention includes following units:
In order to achieve the above object, a recording apparatus according to the present invention includes following units:
According to the present invention, it is possible to dry a recording liquid without affecting a recording operation.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, embodiments for carrying out the present invention will be exemplarily described in detail on the basis of examples with reference to the drawings. Note that the dimensions, materials, shapes, their relative arrangements, or the like of constituting components described in the embodiments should be appropriately changed depending on the configurations of a device to which the present invention is applied or various conditions. Further, all combinations of features described in the embodiments are not necessarily essential for the solving means of the present invention.
Constituting elements described in the embodiments are given only for exemplification, and do not intend to limit the scope of the present invention.
A recording apparatus according to a first embodiment of the present invention will be described with reference to
Note that in
As shown in
The recording medium 2 is conveyed onto a platen 12 by a friction force generated at the holding portion between the conveying roller 5 and the pinch rollers 6 when the conveying roller 5 rotates in a state in which the recording medium 2 is held by the conveying roller 5 and the pinch rollers 6 (in a direction as indicated by an arrow A). Note that the recording medium 2 is held by the conveying roller 5 and the pinch rollers 6 and conveyed. Therefore, the length in the width direction (X-direction) (the length in a direction crossing the conveying direction) of the recording medium 2 needs to be equal to or not more than the widths of the conveying roller 5 and the pinch rollers 6.
On the platen 12, a recording head 3 and a carriage 4 that holds the recording head 3 are provided. The carriage 4 is supported by a frame 10, a main rail 8, and a sub-rail 9. Further, the carriage 4 is coupled to a carriage motor 14 via a belt 16. The carriage 4 is towed by the coupled belt 16 when the carriage motor 14 normally rotates and rotates in a reverse direction, and performs a reciprocating operation on the platen 12 along the main rail 8 that serves as a guide rail (in a direction as indicated by an arrow B).
On the recording medium 2 that has been conveyed onto the platen 12, recording is performed by ink ejected from ejection port rows formed on an ejection port surface 30 of the recording head 3 mounted in the carriage 4 in a process in which the carriage 4 performs a reciprocating operation on the recording medium 2. During the recording, air is sent to the recording medium 2 that has been conveyed onto the platen 12 from blowing units 15 that serve as a blowing portion, whereby drying of the ink recorded on the recording medium 2 is promoted.
Each of the blowing units 15 is composed of a blowing fan 17, a blowing duct 19, and a duct nozzle 20. The blowing unit 15 enables air generated by the blowing fan 17 to pass through the blowing duct 19 and the duct nozzle 20 connected to the blowing duct 19 to be sent (as indicated by an arrow C). Further, in the case of further promoting the drying, provision of a heater 18 on the downstream side of the blowing fan 17 enables heat to be applied to the air sent from the blowing fan 17 and hot air to be sent to the recording medium 2.
The duct nozzle 20 is provided above a pinch roller holder (roller holding member) 7 and an upstream platen 11 and below the main rail 8 and the frame 10. An outlet (blowing port) 20a of the duct nozzle 20 is arranged to be on the downstream side of the main rail 8 and on the upstream side of the conveying roller 5 and the pinch rollers 6 in the conveying direction (the direction as indicated by the arrow A or the direction opposite to the Y-direction) of the recording medium 2. Further, the duct nozzle 20 is provided to have a downward shape toward a downstream side in the conveying direction to send the air to the recording medium 2 on the platen 12, and the air is configured to be oriented in the conveying direction of the recording medium 2 on the platen 12.
Further, as shown in
The recording medium 2 having completed recording and blowing/drying operations as described above is further conveyed by the conveying roller 5, and discharged to the outside of the apparatus via an area on a downstream platen 13.
The relationship between blowing and the operation of the carriage 4 during a recording operation will be described with reference to
As described above, the blowing units 15 send air from the duct nozzles 20 to the platen 12. Here, when the carriage 4 reaches a position at which the carriage 4 overlaps the duct nozzles 20 in the main scanning direction, as shown in
A state in which the air C hits the carriage 4 will be described with reference to
The duct nozzle 20 is provided at a position close to a movement path of the carriage 4, and the tip of an outlet 20a at the tip end of the duct nozzle 20 is configured to be covered with the air shielding portion 40 of the carriage 4 that is a recessed portion when the carriage 4 reaches an opposed position. Further, the outlet 20a at the tip end of the duct nozzle 20 is provided above a conveying path of the recording medium 2. More specifically, the outlet 20a is positioned below and on a downstream side in the conveying direction with respect to a supported surface g supported by the main rail 8 in the carriage 4, and positioned above and on an upstream side in the conveying direction with respect to the recording head 3.
As shown in
The surface a is provided so as to be opposed to the outlet 20a of the duct nozzle 20 that is a blowing outlet in the blowing direction (the direction as indicated by the arrow C). The surface b is provided so as to be opposed from an upper side to a lower side (from one side to the other side in a direction crossing the blowing direction) with respect to an upper part of the outlet 20a of the duct nozzle 20. The surface d is provided so as to be opposed from the lower side to the upper side (from the other side to the one side in the direction crossing the blowing direction) with respect to a lower part of the outlet 20a of the duct nozzle 20. That is, the surfaces b and d are arranged so as to be opposed to each other in a vertical direction (Z-direction).
Further, the surface b is connected to the surface a so as to extend from an upper end (one end in the direction crossing the blowing direction) of the surface a to a downstream side in the Y-direction. The surface d is connected to the surface a so as to extend from a lower end (the other end in the direction crossing the blowing direction) of the surface a to the downstream side in the Y-direction. Moreover, the surfaces b and d are formed to be inclined toward the upper side as separated from the recording head 3. The direction is opposite to a direction in which the air is guided to the outlet 20a in the duct nozzle 20.
The surfaces a, b, and d are configured to form a recessed surface in a substantially sideways position when viewed from the main scanning direction (X-direction). Widths D in the main scanning direction (X-direction) of the surfaces a, b, and d are equal to or not less than a width E of the recording head 3.
When blowing starts from the duct nozzle 20, the air C hits the surface a of the air shielding portion 40 of the carriage 4 and is divided into air C1 toward the direction of the upper part at which the surface b is positioned and air C2 toward the direction of the lower part at which the surface d is positioned. The air C1 flows to the upper part along the surface a and then flows along between the duct nozzle 20 and the surface b of the air shielding portion 40. The air C2 flows to the lower part along the surface a and then flows along between the duct nozzle 20 and the surface d of the air shielding portion 40. As described above, air directions of the air C1 and the air C2 are changed in the direction substantially opposite to the direction of the air C when sent from the duct nozzle 20 by the surfaces a, b, and d of the air shielding portion 40.
The air shielding portion 40 is formed in a shape that is open not only in the direction opposed to the outlet 20a of the duct nozzle 20 but also in the main scanning direction. That is, the air shielding portion 40 is formed in such a shape as to be capable of causing the air blown out from the outlet 20a of the duct nozzle 20 to be vertically detoured in the Z-direction and released in the direction opposite to the conveying direction of the recording medium 2 and released horizontally in the X-direction (main scanning direction). That is, the air shielding portion 40 is a configuration portion that controls a flow of the air so that an advancing direction of the air from the outlet 20a of the duct nozzle 20 is deviated from the periphery of the ejection port surface 30. That is, the air shielding portion 40 functions as a change portion that changes a direction of the air sent from the blowing unit 15.
Note that, when other duct nozzles 20 are adjacently arranged in the flowing direction of the air, the flow of the air released horizontally in the X-direction (main scanning direction) may be affected by the air sent from the outlets 20a of the duct nozzles 20 and advancing of the air may be blocked. Accordingly, the air is mainly detoured vertically in the Z-direction and turns in the opposite direction as the direction of the air released by the air shielding portion 40.
From the above, the air sent from the outlets 20a of the duct nozzles 20 of the blowing units 15 flows through a surface to be recorded of the recording medium 2 on the platen 12 when the carriage 4 is not positioned between the duct nozzles 20 and the platen 12. This blowing enables the promotion of drying of ink immediately after the ink is dropped onto the recording medium 2 and the secured quality of a recording image.
On the other hand, the air direction is changed by the surfaces a, b, and d of the air shielding portion 40 provided in the carriage 4 when the carriage 4 is positioned between the duct nozzles 20 and the platen 12, and the air flows in the direction substantially opposite to the direction in which the air is sent to the platen 12. Thus, the air hardly flows through between the platen 12 and the recording head 3.
As described above, the paths that change the air direction and release the air when the air sent from the duct nozzles 20 hits the carriage 4 are positively provided in the present embodiment. Thus, the air is prevented from flowing into the periphery of the recording area in which the ejection port surface 30 below the recording head 3 and the recording medium 2 are opposed to each other, and the ejection port surface 30 of the recording head 3 may be prevented from being exposed to the air. Thus, ink is prevented from being dried at ejection ports. Further, ink droplets dropped from the ejection ports of the ejection port surface 30 are prevented from causing the occurrence of landing deviation or the scattering of printing mist due to the influence of the air, and the degradation of image quality may be suppressed.
A recording apparatus 1a according to a second embodiment of the present invention will be described with reference to
As shown in
In the carriage 4 of the first embodiment, the air shielding portion 40 including the surface a (first surface), the surface b (second surface), and the surface d (third surface) is provided. However, in the carriage 4a of the second embodiment, a air shielding portion 40a including a surface e (first surface) and a surface f (second surface) is provided. Widths F of the surfaces e and f of the air shielding portion 40a are set to be equal to or at least a width E of the recording head 3.
An opening portion 21 provided in the pinch roller holder 7a and the surface e of the carriage 4a will be described in detail with reference to
The duct nozzle 20 is provided above the pinch roller holder 7a and an upstream platen 11 and below a main rail 8 and a frame 10 (see
The air shielding portion 40a is configured to have the surfaces e and f near a portion (lower part) at which the recording head 3 is mounted in the carriage 4a. The surfaces e and f of the air shielding portion 40a are positioned on an upper side in a vertical direction (Z-direction) and on an upstream side in the conveying direction of the recording medium 2 with respect to the recording head 3, the pinch rollers 6, and the conveying roller 5.
The surface e is positioned on the downstream side of the duct nozzle 20 and a supported surface g that holds the main rail 8 in the carriage 4a in the conveying direction of the recording medium 2. Further, the surface e is placed at a position opposed to the outlet 20a that is the blowing outlet of the duct nozzle 20. Further, the surface e is provided so that the opening portion 21 of the pinch roller holder 7a is positioned in an extending direction of a surface lower end portion of the surface e. That is, the pinch roller holder 7a has an area crossing an imaginary extended surface ev obtained by imaginarily extending the e surface downward, and the opening portion 21 vertically penetrates at a position including the area. Further, the opening portion 21 is provided at a position opposed to at least a part of the surface f.
The surface f is provided so as to be opposed to an upper part of the outlet 20a of the duct nozzle 20 from an upper side to a lower side. A part of the surface f is positioned on an upstream side in the conveying direction with respect to the outlet 20a. Further, the surface f is provided so as to be inclined upward toward the upstream side in the conveying direction.
The surfaces e and f form a substantially L-shaped recessed shape when viewed from the main scanning direction. The air shielding portion 40a is configured so that a front surface of the outlet 20a and an upper side of the outlet 20a are blocked and intercepted by the surface e and the surface f, respectively. As an advancing direction of the air blown out from the outlet 20a of the duct nozzle 20 and hitting the air shielding portion 40a, the air is configured to be detoured upward and released in the direction opposite to the conveying direction of the recording medium 2, released horizontally in the main scanning direction, or released downward.
Note that, when other duct nozzles 20 are adjacently arranged in the flowing direction of the air, the flow of the air released horizontally in the main scanning direction may be affected by the air sent from the outlets 20a of the duct nozzles 20 and advancing of the air may be blocked. Accordingly, the air is mainly released downward in the Z-direction as the direction of the air released by the air shielding portion 40a.
When blowing starts from the duct nozzle 20, air C hits the surface e of the air shielding portion 40a of the carriage 4a and is divided into air C3 toward the direction of an upper part at which the surface f is positioned and air C4 toward the direction of a lower part. In the extending direction of the surface e of the air shielding portion 40a, the opening portion 21 of the pinch roller holder 7a is positioned. Therefore, the air C4 flowing in the direction of the lower part passes through the opening portion 21 and flows to a lower side of the pinch roller holder 7a.
From the above, the air sent from the outlets 20a of the duct nozzles 20 of the blowing units 15 flows through a surface to be recorded of the recording medium 2 on a platen 12 similarly to first embodiment, when the carriage 4a is not positioned between the duct nozzles 20 and the platen 12. This blowing enables the promotion of drying of ink immediately after the ink is dropped onto the recording medium 2 and the secured quality of a recording image.
On the other hand, the air direction is changed by the surfaces e and f of the air shielding portion 40a provided in the carriage 4a when the carriage 4a is positioned between the duct nozzles 20 and the platen 12, and particularly the air flowing to the direction of the lower part passes through the opening portion 21 of the pinch roller holder 7a. Thus, the air hardly flows through between the platen 12 and the recording head 3.
Particularly, if flow path resistance generated when the air flows through the opening portion 21 is smaller than flow path resistance generated when the air flows through a gap 23 between the air shielding portion 40a of the carriage 4a and the pinch roller holder 7a, much air flows to the opening portion 21 having the smaller flow path resistance. As a result of this, the air hardly flows through between the recording head 3 and the platen 12. For example, if a distance H of a gap 23 (first gap) between the air shielding portion 40a of the carriage 4a and the pinch roller holders 7a is narrower than a width G of an opening portion 21, the opening portion 21 has smaller relative flow path resistance.
Further, if the flow path resistance generated when the air flows through the opening portion 21 is smaller than flow path resistance generated when the air flows through a gap 22 (second gap) between the recording head 3 and a platen 12, the air hardly flows through between the recording head 3 and the platen 12. Similarly, if a distance J of the gap 22 between the recording head 3 and the platen 12 is narrower than the width G of the opening portion 21, the opening portion 21 has smaller relative flow path resistance.
As described above, the paths that change the air direction and release the air when the air sent from the duct nozzles 20 hits the carriage 4a are positively provided in the present embodiment as well. Thus, the air is prevented from flowing into the ejection port surface 30 below the recording head 3, and the ejection port surface 30 of the recording head 3 may be prevented from being exposed to the air. Thus, ink is prevented from being dried at ejection ports. Further, ink droplets dropped from the ejection ports of the ejection port surface 30 are prevented from causing the occurrence of landing deviation or the scattering of printing mist due to the influence of the air, and the degradation of image quality may be suppressed.
The configurations of the above respective embodiments may be combined together. Note that a configuration in which an air shielding portion (recessed portion) is integrated with a carriage is described in the embodiments, but the air shielding portion may be constituted by a member separate from the carriage.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-210334, filed on Dec. 27, 2022, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2022-210334 | Dec 2022 | JP | national |