The present invention relates to a recording apparatus that records an image on a recording material.
A recording apparatus, typified by a color printer for example, may have a paper feed tray (feed tray) for loading unprinted sheets on the front side of the apparatus and a paper discharge tray (discharge tray) for loading printed sheets near the paper discharge port. Another known recording apparatus also includes an opening portion that enables access to the inside of the main body from the outside so that the recording head and the ink tank for printing can be attached and detached, and an access cover for closing the opening portion, with the access cover being located above the paper feed tray and being able to be opened and closed. For example, Japanese Patent Application Publication No. 2013-39797 describes a recording apparatus having an access cover and a paper feed tray, which are rotationally supported by the housing, and a paper discharge tray, which is rotationally supported by the access cover. The rotation fulcrum of the paper discharge tray is displaced from the rotation fulcrum of the paper feed tray and the access cover, which are coaxial. This configuration allows the paper discharge tray and the paper feed tray to be housed on the same surface side to reduce the size of the apparatus. The configuration also ensures that the fed paper is separated from the discharged paper, thereby increasing the reliability of sheet feeding.
However, since the paper discharge tray of the known art is held by the access cover located above the paper feed tray, the paper discharge tray interferes with the paper feeding operation by a user in an paper feeding action. Also, if the paper discharge tray and the paper feed tray are arranged closer to each other to further reduce the size of the main body, the paper feeding operation space used by the user would be reduced.
The paper feeding operation space can be increased by designing the apparatus such that the paper discharge tray is locked in a state of closing, during a paper feeding operation, at a position closer to the housing than the position during paper discharge. However, this increases the amount of operation performed by the user to rotate the paper discharge tray. Alternatively, a tension spring or the like may be used to urge the paper discharge tray toward the main body to secure a large paper feeding operation space while minimizing the movement amount of the user operation. However, this would urge the paper discharge tray in the closing direction during a printing operation, so that the paper discharge tray may be closed due to an impact or the like. This may hinder the printing operation. That is, an attempt to increase the paper feeding operation space encounters the problem that the reduction in the amount of tray opening operation and the stability of the orientation of the tray during paper discharge are difficult to achieve simultaneously.
It is an object of the present invention to provide a technique that reduces the amount of operation by the user, stabilizes the orientation of the discharge tray, and secures the operation space for sheet feeding.
To achieve the above object, a recording apparatus of the present invention includes:
a housing configured to house a recording portion recording an image on a sheet and to have a side including an opening through which the sheet passes;
a tray configured to rotate about a rotation shaft, relative to the housing, between a closed position at a first angle for closing the opening and an open position at a second angle for loading the sheet, and
an urging mechanism configured to urge the tray toward the closed position in a case where an angle about the rotation shaft of the tray is between the first angle and a third angle and to urge the tray toward the open position in a case where an angle about the rotation shaft of the tray is between the third angle and the second angle, wherein the third angle is an angle between the first angle and the second angle.
According to the present invention, it is possible to reduce the amount of operation by the user, stabilize the orientation of the discharge tray, and secure the operation space for sheet feeding.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
This embodiment illustrates a recording apparatus of a liquid discharge system (inkjet system) that discharges liquid for recording (typically, ink) toward a recording medium. The recording system of the recording apparatus is not limited to a specific system, and the present invention is also applicable to an electrophotographic recording apparatus, for example.
The term “recording” encompasses not only the formation of significant information such as characters and figures, but also the formation of images, designs, patterns, and the like on a recording medium or the processing of a medium, regardless of whether the information is manifested in a manner that is visually perceivable by humans. Also, the “recording medium” is assumed to be sheet-shaped paper in the present embodiment, but it may be cloth, plastic film, or the like.
Of the directions of the arrows shown in the drawings, an apparatus width direction is referred to as an X direction, an apparatus depth direction is referred to as a Y direction, and an apparatus height direction is referred to as a Z direction. In these directions, as indicated by the arrows in the drawings, the X directions may be referred to as left and right, the Y directions may be referred to as near/front/tip end and back/rear/back end, and the Z directions may be referred to as up and down. All directions are defined with reference to the installation surface of the recording apparatus. For example, when the recording apparatus is installed on a horizontal plane as a normally expected installation state, the Z directions, which are the height directions, coincide with vertical directions, and the X and Y directions coincide with horizontal directions. Furthermore, the X, Y, and Z directions each include two types of directions, a plus direction and a minus direction, and may be distinguished in descriptions.
The recording apparatus 10 according to the present embodiment has the housing 1 shown in
The paper discharge tray 3 is configured to load the paper 9 (generally the paper 9 on which recording has been performed) discharged from the recording portion 6. The paper discharge tray 3 is supported by the housing 1 through a rotation shaft (first rotation shaft) 32 so as to be rotatable about a rotation axis extending along the lower side of the opening of the housing 1 near the lower end of the opening. The paper discharge tray 3 is a substantially rectangular plate-shaped member, and its inner surface in the opening and closing direction serves as the loading surface for the paper 9 discharged from the recording portion 6.
When the paper discharge tray 3 is at a rotation phase where the edge of the paper discharge tray 3 that is opposite to the long side including the rotation shaft 32 is substantially located over the rotation shaft 32, that is, when the planar paper discharge tray 3 is substantially upright, the paper discharge tray 3 takes a closed position (first closed position). In this closed position, the paper discharge tray 3 closes the paper discharge region (sheet discharge region) O2, which is the region in the opening of the housing 1 that is not closed by the access cover 4 and through which the paper 9 discharged from the recording portion 6 passes. When the paper discharge tray 3 is in an orientation in which the edge including the rotation shaft 32 and the opposite edge are aligned with each other substantially in the horizontal direction, that is, in an orientation in which the planar paper discharge tray 3 substantially extends in the horizontal direction, the paper discharge tray 3 takes an open position (first open position) that fully opens the paper discharge region O2 to the outside.
The paper feed tray 2 is configured to load sheets to be fed to the recording portion 6. The paper feed tray 2 is supported by the housing 1 through a rotation shaft (second rotation shaft) 22 so as to be rotatable about a rotation axis extending along the lower side of the opening of the housing 1 near the lower end of the opening and below the rotation shaft 32 of the paper discharge tray 3. The paper feed tray 2 is a substantially rectangular plate-shaped member, and its inner surface in the opening and closing direction serves as the sheet loading surface, while the outer surface forms a part of the exterior surface of the housing 1.
When the paper feed tray 2 is at a rotation phase where the edge of the paper feed tray 2 that is opposite to the long side including the rotation shaft 22 is substantially located over the rotation shaft 22, that is, when the planar paper feed tray 2 is substantially upright, the paper feed tray 2 takes a closed position (second closed position). In this closed position, the paper feed tray 2 closes the paper feed region (sheet feed region) O1, which is the region in the opening of the housing 1 that is not closed by the paper discharge tray 3 and through which the paper 9 is fed to the recording portion 6. When the paper feed tray 2 is in an orientation in which the edge including the rotation shaft 22 and the opposite edge are aligned with each other substantially in the horizontal direction, that is, in an orientation in which the planar paper feed tray 2 substantially extends in the horizontal direction, the paper feed tray 2 takes an open position (second open position) that opens the paper feed region O1 to the outside.
The orientation in which the paper discharge tray 3 is housed in the housing 1 as shown in
The paper discharge tray 3 has closing-side rotation stop portions 35, which abut the housing 1 in the closed position, on the sheet loading surface. The urging force of the tension spring 5 maintains the rotation stop portions 35 in abutment with the housing 1, thus holding the paper discharge tray 3 in the closed position.
The paper discharge tray 3 has opening-side rotation stop portions 36, which abut the paper feed tray 2 in the open position. The rotation stop portions 36 project from the surface opposite to the sheet loading surface. The urging force of the tension spring 5 maintains the rotation stop portions 36 in abutment with the paper feed tray 2, thus holding the paper discharge tray 3 in the open position. When the paper discharge tray 3 is in the open position, the rotation stop portions 36 abut the paper feed tray 2 such that a clearance is formed between the paper discharge tray 3 and the paper feed tray 2 to secure paper loading space on the paper feed tray 2, in other words, such that the paper feed region O1 in the opening of the housing 1 is maintained open.
A dashed dotted line 301 indicates a straight line connecting the housing hook 11 to the rotation center of the paper discharge tray 3 (the central axis of the rotation shaft 32). A solid line 302 indicates a straight line connecting the paper discharge tray hook 31 to the rotation center of the paper discharge tray 3 (the central axis of the rotation shaft 32). When the paper discharge tray hook 31 is positioned on the dashed dotted line 301, the paper discharge tray 3 is at a dead center where the tensile force of the tension spring 5 does not act in a rotation direction of the paper discharge tray 3. When the orientation of this dead center is present between the first orientation and the second orientation, a toggle mechanism is formed in which the moment caused by the spring tensile force and acting on the paper discharge tray 3 is reversed during the opening and closing of the paper discharge tray 3.
Taking into account the moment caused by the weight of the paper discharge tray 3, there is an orientation of the paper discharge tray 3 in which the moment of the weight of the paper discharge tray 3 and the tensile force of the spring 5 are balanced and an apparent dead center is reached. This orientation is hereinafter referred to as a third orientation. When the third orientation exists between the first orientation and the second orientation, a configuration is formed in which the paper discharge tray 3 located at the closing side of the third orientation is pulled toward the first orientation, whereas the paper discharge tray 3 located at the opening side of the third orientation is pulled toward the second orientation.
Unlike a common configuration in which the pulling direction is a single direction, the tension spring 5 held in the above configuration allows the pulling direction to be reversed during an opening and closing action of the paper discharge tray 3.
In other words, the urging direction of the tension spring 5 changes at a third angle (the third orientation) of the paper discharge tray 3 about the rotation axis of the rotation shaft 32. The third angle is between a first angle at which the paper discharge tray 3 is in the closed position (the first orientation) and a second angle at which the paper discharge tray 3 is in the open position (the second orientation). When the paper discharge tray 3 is at an angle between the third angle and the first angle, the urging force that rotates the paper discharge tray 3 in the closing direction from the third angle to the first angle (first urging force) is applied to the paper discharge tray 3 by the tension spring 5. Also, when the paper discharge tray 3 is at an angle between the third angle and the second angle, the urging force that rotates the paper discharge tray 3 in the opening direction from the third angle to the second angle (second urging force) is applied to the paper discharge tray 3 by the tension spring 5.
As shown in
According to the above configuration, for a paper feeding operation, once the paper discharge tray 3 is rotated to the third position, the paper discharge tray 3 is pulled toward the closing side. The operation amount is therefore reduced. Furthermore, the paper discharge tray 3 is continuously urged to the second orientation during an image forming operation, thereby stabilizing the orientation during the operation.
Referring to
As shown in
As shown in
Furthermore, as shown in
In the present embodiment configured as described above, the paper discharge tray 3 is urged toward the access cover 4 instead of toward the housing 1 during attachment or detachment of the ink tank 61. This stabilizes the orientation of the paper discharge tray 3 and the access cover 4 while the ink tank 61 is being replaced.
Referring to
Additionally, the tensile force magnitude and holding position of the tension spring 5 and the conveying force for the paper 9 may be adjusted such that the paper discharge tray 3 is easily rotated by the pressure applied by the paper 9 abutting the paper discharge tray 3. Such an adjustment allows the paper discharge tray 3 to be more easily pulled from the third orientation toward the second orientation by the conveying force for the paper 9 as shown in
Referring to
The opening and closing detection mechanism of the paper discharge tray 3 may be a detection configuration including an opening and closing detection member 7, which is a lever switch 7 in the present embodiment, a detection portion holding component 71, a lever component 72 rotationally held by the detection portion holding component 71, and a sensor flag portion 33 included in the paper discharge tray 3.
The sensor flag portion 33 protrudes from the paper discharge tray 3 in the closing direction. The lever component 72 as a lever member is rotationally supported by the unit housing of the lever switch 7 through a lever component holding portion 711. The lever component 72 has a sensor flag contact surface 721 and a movable portion contact surface 722. The lever switch 7 has a movable portion 701. When the paper discharge tray 3 reaches the closed position, the sensor flag portion 33 of the paper discharge tray 3 abuts the sensor flag contact surface 721 of the lever component 72. This rotates the lever component 72 and thus causes the movable portion contact surface 722 to abut on the movable portion 701, thereby displacing the movable portion 701. This displacement of the movable portion 701 allows the lever switch 7 to output the closed state of the paper discharge tray 3.
As shown in
To reduce the possibility that the paper discharge tray 3 that is being pulled toward the first orientation is stopped by the reaction force of the lever switch 7 before it is fully pulled, the opening and closing detection mechanism of the present embodiment is configured as follows. When the surface of the sensor flag portion 33 that comes into contact with the lever component 72 has a smaller angle with respect to the horizontal direction, the paper discharge tray 3 is less likely to be stopped by the reaction force while being pulled. However, this requires the sensor flag portion 33 to be extended toward the housing so as to sufficiently press down the lever component 72. With a configuration in which the access cover 4 and the paper discharge tray 3 are located on the same side as in the apparatus configuration of the present embodiment, the movable range of the recording head described above is often located in the vicinity of the paper discharge tray 3 when the paper discharge tray 3 is closed. Accordingly, extending the sensor flag portion 33 toward the housing 1 requires a larger housing size. In this respect, the present embodiment is configured so that the sensor flag portion 33 has the first slope 331 indicated by the broken line in
The configurations of the embodiments described above may be combined to the extent that does not cause technical contradiction. In the above embodiments, the toggle urging mechanism of the tension spring 5 is provided for the paper discharge tray 3, but the application of this toggle urging mechanism is not limited to the paper discharge tray 3. For example, it may be provided for the paper feed tray 2 as the second tray. In this case, the tension spring 5 may be provided not only between the paper feed tray 2 and the housing 1, but also between the paper feed tray 2 and the paper discharge tray 3 and between the paper feed tray 2 and the access cover 4. Furthermore, the toggle urging mechanism may be provided between the access cover 4 and the housing 1.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2021-118807, filed on Jul. 19, 2021, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2021-118807 | Jul 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7905482 | Matsumoto | Mar 2011 | B2 |
8857812 | Yamamoto | Oct 2014 | B2 |
9139389 | Uchino | Sep 2015 | B2 |
9261855 | Fujinaka | Feb 2016 | B2 |
10221024 | Uchino | Mar 2019 | B2 |
10301139 | Kaneko | May 2019 | B2 |
10958806 | Ishihara et al. | Mar 2021 | B2 |
11286124 | Kannari | Mar 2022 | B2 |
11345172 | Saito et al. | May 2022 | B2 |
20140246825 | Takemura et al. | Sep 2014 | A1 |
20210047139 | Kannari | Feb 2021 | A1 |
Number | Date | Country |
---|---|---|
2013-039797 | Feb 2013 | JP |
Number | Date | Country | |
---|---|---|---|
20230029136 A1 | Jan 2023 | US |