The present application claims priority from Japanese Patent Application No. 2009-055948, which was filed on Mar. 10, 2009, the disclosure of which is herein incorporated by reference in its entirety.
1. Field of the Invention
The present invention relates to a recording apparatus configured to form an image on a recording medium.
2. Discussion of Related Art
There is known an ink-jet printer including a recording head configured to eject a liquid such as ink, a conveyor belt configured to convey a sheet (a recording medium) to a position at which the sheet is opposed to the recording head, and an electrostatic-attractive-force generating means configured to permit the conveyor belt to generate an electrostatic attractive force.
In the ink-jet printer described above, the electrostatic-attractive-force generating means includes two electrodes, i.e., an electrode plate and an earth plate, each having a comb-like shape, and an electrode protection film that covers the electrode plate and the earth plate. The electrostatic-attractive-force generating means is configured to permit the conveyor belt to generate the electrostatic attractive force by application of a voltage between the two plates. The sheet is conveyed to a region at which the sheet is opposed to the recording head while being attracted to the conveyor belt by the electrostatic attractive force, and then an image is formed on the sheet by the recording head.
In the ink-jet printer described above, a connecting portion of the electrode plate that connects a plurality of protruding portions is located at a position where the connecting portion is opposed to the recording head. In the vicinity of the connecting portion, there exist specific areas at each of which a distance between the electrode plate and the earth plate is large. More specifically, each specific area is defined by either one of two corners at the bottom of a recessed portion of the electrode plate that is defined by any adjacent two protruding portions of the electrode plate and a corresponding one of two corners at the top of a protruding portion of the earth plate that is inserted in the recessed portion. A first current path passing through the specific area is longer than a second current path passing through other areas each of which is defined by any one protruding portion of the electrode plate and any one protruding portion of the earth plate that are adjacent to each other so as to be parallel to each other and that extend in the sheet conveyance direction. According to the arrangement, the resistance value in the first current path is larger than the resistance value in the second current path. A Johnsen-Rahbeck force, i.e., an attractive force, to be applied between the conveyor belt and the sheet increases with an increase in the current that flows between the conveyor belt and the sheet. Accordingly, when the resistance value becomes large, the current value inevitably decreases. Therefore, the attractive force in the above-described specific areas where the distance between the electrode plate and the earth plate is large becomes weak as compared with the attractive force in the other areas. Further, the direction of the electric field in the specific areas differs from the direction of the electric field in the above-indicated other areas each of which is defined by any one protruding portion of the electrode plate and any one protruding portion of the earth plate that are adjacent to each other so as to be parallel to each other and that extend in the sheet conveyance direction, undesirably causing instability in the electric field direction. As a result, the liquid ejected from the recording head is influenced by the unstable electric field direction, so that the attaching position at which the liquid is to be attached to the sheet is deviated from an intended position.
Further, the electrode protection film is bonded to the electrode support base so as to be simply placed horizontally. Accordingly, the conveyor belt that is moved and the upstream end of the electrode protection film tend to be rubbed against each other, so that the electrode protection film may peel off away from the electrode support base.
It is therefore an object of the invention to provide a recording apparatus in which an influence of an unstable attractive force on a recording medium and an influence of an unstable electric field direction on ink are suppressed and in which a protective film is prevented from peeling off due to a contact thereof with a conveyor belt.
The above-indicated object may be attained according to a principle of the invention, which provides a recording apparatus for forming an image on a recording medium, comprising:
a recording head configured to eject ink to the recording medium;
a conveyor belt configured to convey the recording medium placed thereon in a medium conveyance direction with the recording medium opposed to the recording head;
an attraction device which is configured to permit the conveyor belt to generate an attractive force to attract the recording medium to the conveyor belt and which includes: (a) a base disposed at a position where the conveyor belt is interposed between the base and the recording head and having a flat surface that faces the recording head; (b) a first electrode which is disposed on the base and which has (b-1) a plurality of first extending portions each of which is disposed on the flat surface so as to extend in the medium conveyance direction and each of which is longer than the recording head in the medium conveyance direction, the plurality of first extending portions being arranged in a direction perpendicular to the medium conveyance direction and (b-2) a first connecting portion that connects the plurality of first extending portions; (c) a second electrode which is disposed on the base and which has (c-1) a plurality of second extending portions each of which is disposed on the flat surface so as to extend in the medium conveyance direction and each of which is longer than the recording head in the medium conveyance direction, the plurality of second extending portions being arranged in the direction perpendicular to the medium conveyance direction and (c-2) a second connecting portion that connects the plurality of second extending portions; and (d) a protective film provided on the base so as to cover the first electrode and the second electrode, the attraction device being configured to generate the attractive force by application of a voltage between the first electrode and the second electrode,
wherein the first connecting portion of the first electrode is located on an upstream side of the recording head in the medium conveyance direction while the second connecting portion of the second electrode is located on a downstream side of the recording head in the medium conveyance direction, and
wherein the first electrode and the protective film are bent such that the first connecting portion is located distant from the recording head by a distance larger than a distance by which the plurality of first extending portions are distant from the recording head.
The above and other objects, features, advantages and technical and industrial significance of the present invention will be better understood by reading the following detailed description of a preferred embodiment of the invention, when considered in connection with the accompanying drawings, in which:
There will be hereinafter described a preferred embodiment of the invention with reference to the drawings.
As shown in the perspective view of
As shown in
Each of the four ink-jet heads 2 has a generally rectangular parallelepiped shape that is long in the main scanning direction. The four ink-jet heads 2 are arranged in a sub scanning direction. That is, the ink-jet printer 1 is a line-type printer. In the present embodiment, the sub scanning direction is a direction parallel to the sheet conveyance direction A while the main scanning direction is a direction perpendicular to the sub scanning direction and is horizontal, namely, the main scanning direction coincides with the vertical direction in
Each ink-jet head 2 has a laminar body having: a flow-passage unit in which are formed ink passages that include pressure chambers; and an actuator for giving pressure to ink in the pressure chambers. The flow-passage unit and the actuator (both not shown) are bonded to each other so as to provide the laminar body. The bottom surface of each ink-jet head 2 is formed as an ejection surface 2a from which the ink is ejected. In the ejection surface 2a, there are formed a plurality of ejection openings (not shown) through which the ink is ejected. The ejection surface 2a has a dimension as measured in the main scanning direction that is slightly larger than the dimension of the sheet P as measured in the same direction. Accordingly, it is possible to form an image over the entire surface of the sheet P, namely, it is possible to conduct marginless printing.
As shown in
The sheet supply roller 12 is configured to supply the uppermost one of the sheets P from the sheet cassette 11 while being held in rolling contact therewith. The sheet supply motor is controlled by the controller 100. On the left side of the sheet cassette 11 as seen in
In the structure described above, the sheet supply roller 12 is rotated clockwise in
The conveyor unit 50 includes a pair of belt rollers 51, 52, an endless conveyor belt 53 that is wound around the two belt rollers 51, 52 so as to be stretched therebetween, namely, that is bridged between the two belt rollers 51, 52, a conveyance motor (not shown) configured to rotate the belt roller 52 under the control of the controller 100, and an attraction device 60. The two belt rollers 51, 52 are arranged side by side in the sheet conveyance direction A. The two rollers 51, 52 extend in a direction perpendicular to the sheet conveyance direction A and are parallel to each other.
The conveyor belt 53 is formed of polyimide or fluororesin, for instance, and has flexibility and volume resistivity of about 108-1014 Úcm. The conveyor belt 53 may be formed of any other material provided that the material permits the conveyor belt 53 to have the flexibility and the volume resistivity described above.
As shown in
The base member 61 is disposed so as to be opposed to the four ink-jet heads 2. The base member 61 is disposed such that its upstream end is located upstream of the most upstream one of the four ink-jet heads 2 in the sheet conveyance direction A while its downstream end is located downstream of the most downstream one of the four ink-jet heads 2 in the sheet conveyance direction A. In other words, the length of the base member 61 as measured in the sub scanning direction is made larger than a distance between an upstream end portion of the most upstream ink-jet head 2 and a downstream end portion of the most downstream ink-jet head 2. Further, the dimension of the base member 61 as measured in the main scanning direction is made substantially equal to the dimension of the belt rollers 51, 52 as measured in the main scanning direction.
As shown in
As shown in
Like the electrode 62, the electrode 63 as a second electrode includes four extending portions 63a each as a second extending portion that extends in the sheet conveyance direction A and a connecting portion 63b as a second connecting portion that extends in the main scanning direction so as to connect the extending portions 63a. The electrode 63 has a comb-like shape as shown in
The protective film 64 is formed of polyimide or fluororesin, for instance, and has volume resistivity of about 108-1014 Úcm. The protective film 64 may be formed of any other material provided that the material permits the protective film 64 to have the volume resistivity described above. The protective film 64 is disposed so as to cover the entirety of the upper surface 61a, the upstream-side end face 61b, and the downstream-side end face 61c, namely, so as to cover the entirety of the two electrodes 62, 63. In other words, the protective film 64 is bent, together with the extending portions 62a, 63a, at a position corresponding to a connection between the upper surface 61a and the upstream-side end face 61b (i.e., the upstream end portion of the upper surface 61a located upstream of the most upstream ink-jet head 2) and at a position corresponding to a connection between the upper surface 61a and the downstream-side end face 61c (i.e., the downstream end portion of the upper surface 61b located downstream of the most downstream ink-jet head 2). Accordingly, the upstream end portion and the downstream end portion of the protective film 64 are disposed so as to be opposed to the upstream-side end face 61b and the downstream-side end face 61c, respectively. The bent portions of the protective film 64 which respectively cover the bent portions of the extending portions 62a and the bent portions of the extending portions 63a are rounded as shown in
As shown in
The length of the roller 71 as measured in the main scanning direction is substantially the same as the width of the conveyor belt 53. Each of the biasing members 73 is formed of an elastic member such as a spring. The biasing members 73 are connected to respective opposite axial ends of the shaft member 72. In the arrangement, the sheet P supplied from the sheet supply unit 10 can be pressed onto the conveyor surface 54.
In the structure described above, the belt roller 52 is rotated clockwise in
Further, on this occasion, there are given, under the control of the controller 100, mutually different potentials to the two electrodes 62, 63, namely, a positive or negative potential is given to the electrode 62 while a ground potential is given to the electrode 63. The potential given to the electrode 62 is 1 kV, for instance. When the potentials are thus given to the respective two electrodes 62, 63, the current flows as indicated by the arrows in
In the present embodiment, the connecting portions 62b, 63b do not exist and only the extending portions 62a, 63a exist, at the position at which the two electrodes 62, 63 are opposed to the four ink-jet heads 2, as shown in
When the sheet P conveyed by the conveyor belt 53 while being attracted to the conveyor surface 54 of the conveyor belt 53 passes right below the four ink-jet heads 2, the ink-jet heads 2 controlled by the controller 100 eject the respective different colors of inks toward the sheet P. On this occasion, the ejected ink is not influenced by the unstable electric field direction, so that a high-quality color image can be formed on the sheet P.
A separation member 9 is disposed on the immediately downstream side of the conveyor unit 50 in the sheet conveyance direction A. The separation member 9 is configured to separate the sheet P from the conveyor surface 54 such that the edge of the separation member 9 is inserted between the sheet P and the conveyor belt 53. At a time point when the leading end of the sheet P reaches the separation member 9, the attractive force between the conveyor surface 54 and the leading end of the sheet P has weakened, so that the sheet P is separated from the conveyor surface 54 by the separation member 9.
At a portion of the sheet transfer path between the conveyor unit 50 and the discharged-sheet receiving portion 15, there are disposed: four feed rollers 21a, 21b, 22a, 22b; and a sheet guide 18 located between the feed rollers 21a, 21b and the feed rollers 22a, 22b. The feed rollers 21b, 22b are rotatably driven by a feed motor (not shown) controlled by the controller 100. In the arrangement described above, the feed rollers 21b, 22b are rotated under the control of the controller 100, whereby the sheet P conveyed by the conveyor unit 50 is transferred upward in
As explained above, in the ink-jet printer 1 according to the present embodiment, it is possible to reduce the influence of the unstable attractive force on the sheet P generated in the vicinity of the connecting portions 62b, 63b and the influence of the unstable electric field direction on the inks ejected from the respective ink-jet heads 2, resulting in improvement of the image quality. Further, even where the conveyor belt 53 and the protective film 64 of the attraction device 60 are in contact with each other while the sheet P is being conveyed, the protective film 64 is hard to peel off away from the base member 61 because the upstream end portion of the protective film 64 is present on the upstream-side end face 61b of the base member 61 and does not contact the conveyor belt 53.
There will be next explained a modified embodiment with reference to
The flat portion 265 is disposed similarly in position to the base member 61 and has the same size as the base member 61. The two inclined portions 266, 267 has respective inclined surfaces 261b, 261c which are distant from the ink-jet heads 2 by a larger distance than the upper surface 261a is distant from the ink-jet heads 2. In other words, the inclined surfaces 261b, 261c are inclined downwardly.
Like the above-described electrode 62, the electrode 262 as the first electrode has four extending portions 262a each as the first extending portion and a connecting portion 262b as the first connecting portion which connects the extending portions 262a. The electrode 262 has a comb-like shape as shown in
Like the above-indicated electrode 63, the electrode 263 as the second electrode includes four extending portions 263a each as the second extending portion and a connecting portion 263b as the second connecting portion which connects the extending portions 263a. The electrode 263 has a comb-like shape as shown in
The protective film 264 is formed of a material similar to that of the above-described protective film 64 and is disposed on the upper surface 261a and the inclined surfaces 261b, 261c so as to cover the entirety of the electrodes 262, 263. In other words, the protective film 264 is bent, together with the extending portions 262a, 263a, at a position corresponding to a connection between the upper surface 261a and the inclined surface 261b (i.e., the upstream end portion of the upper surface 261a located upstream of the most upstream ink-jet head 2) and at a position corresponding to a connection between the upper surface 261a and the inclined surface 261c (i.e., the downstream end portion of the upper surface 261b located downstream of the most downstream ink-jet head 2). Accordingly, the upstream end portion and the downstream end portion of the protective film 264 are disposed so as to be opposed to the upstream end portion of the inclined surface 261b and the downstream end portion of the inclined surface 261c, respectively. The bent portions of the protective film 264 are rounded as shown in
As in the illustrated embodiment, in the thus constructed attraction device 260, when mutually different potentials are given to the respective two electrodes 262, 263, the uniform attractive force and the electric field in the same direction are generated at a portion of the conveyor belt 53 that is opposed to the upper surface 261a, namely, at a portion of the conveyor belt 53 corresponding to the printing region by the four ink-jet heads 2. Accordingly, it is possible to effectively suppress the influence of the unstable attractive force on the sheet P and to suppress the influence of the unstable electric field direction on the ink ejected from the ink-jet heads 2. In the attraction device 260 constructed as described above, the bending angle of the extending portions 262a, 263a can be made more gentle than that of the extending portions 62a, 63a of the illustrated embodiment, whereby the extending portions 262a, 263a are hard to be ruptured.
While the preferred embodiment of the invention and the modification thereof have been described by reference to the accompanying drawings, it is to be understood that the invention is not limited to the details of the illustrated embodiment and its modification, but may be embodied with various changes and modifications, which may occur to those skilled in the art, without departing from the scope of the invention defined in the attached claims. In the illustrated embodiment and the modified embodiment, the extending portions 63a, 263a are bent such that the connecting portions 63b 263b separate away from the ink-jet heads 2. The extending portions 63a, 263a may not be bent. In this instance, it is desirable that the connecting portions 63b, 263b be located at a region where the connecting portions 63b, 263b are not opposed to the ink-jet heads 2. The bent portions of the protective films 64, 264 may not be rounded. Further, the attraction devices 60, 260 may be disposed at a position where the protective films 64, 264 are in contact with the inner circumferential surface of the upper loop portion of the conveyor belt 53 so as not to give tension to the conveyor belt 53.
The ground potential may be given to the electrodes 62, 262 while the positive or negative potential may be given to the electrodes 63, 263. Further, one of the positive and negative potentials may be given to the electrodes 62, 262 while the other of the positive and negative potential may be given to the electrodes 63, 263. The principle of the invention may be applicable to any other recording apparatus that employ recording heads other than the ink-jet head.
Number | Date | Country | Kind |
---|---|---|---|
2009-055948 | Mar 2009 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5531436 | Ohyama et al. | Jul 1996 | A |
5794927 | Uchida | Aug 1998 | A |
5821968 | Ohyama et al. | Oct 1998 | A |
20060055754 | Sakuma et al. | Mar 2006 | A1 |
20060164491 | Sakuma et al. | Jul 2006 | A1 |
20100230890 | Kato | Sep 2010 | A1 |
Number | Date | Country |
---|---|---|
0535914 | Apr 1993 | EP |
0693381 | Jan 1996 | EP |
S53-129085 | Mar 1952 | JP |
S61-124455 | Jun 1986 | JP |
H07-133035 | May 1995 | JP |
H07-156378 | Jun 1995 | JP |
H07-330185 | Dec 1995 | JP |
2804715 | Sep 1998 | JP |
2004-175494 | Jun 2004 | JP |
Number | Date | Country | |
---|---|---|---|
20100231675 A1 | Sep 2010 | US |