Recording device for cards

Information

  • Patent Grant
  • 6513806
  • Patent Number
    6,513,806
  • Date Filed
    Tuesday, March 13, 2001
    23 years ago
  • Date Issued
    Tuesday, February 4, 2003
    21 years ago
Abstract
A recording device for recording information data such as images and characters on a recording card has one or more card transfer paths intersecting with a first transfer path extending from a card supply means at one or more intersection points. At the intersection point, there is placed a card turning means for turning the card or transferring the card between the card transfer paths. The technically ingenious arrangement of the card transfer paths and the card turning means enables materialization of making the compact, high-performance recording device capable of handling and processing the card effectively and producing various types of information cards such as credit card, license card and IC card with high efficiency.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a device for recording information such as images and characters on a card or other recording medium. More particularly, this invention relates to a recording device having technically ingenious arrangement of several processing means including a printer, thus to make the device compact and improve the efficiency of processing and attain high degrees of freedom of design.




2. Description of the Prior Art




There have been widely used various types of card printers for printing or recording information such as images and characters on a recording card base of plastic to produce a credit card, license card, IC card and so on.




Usually, the recording device of this kind is composed of a card supplying means including a card stacker for storing one or more blank cards, a recording means such as a thermal printer, and a card discharging means for sending out a finished card. Such processing means are generally arranged along one card transfer path.




The recording part includes not only a printer, but also a magnetic encoder for magnetically recording information on the card and a coating means for coating a recording surface of the card with a protective film or a hologram film in order for protecting the recording surface and preventing falsification of the card. These components constituting the recording part are placed almost on the straight card transfer path.




Miniaturization of the recording device may be materialized by downsizing each component of the recording part and narrowing the space between the respective components. Specifically, to make the recording device compact, the recording part in the recording device may possibly be arranged close to the card stacker of the card supply part. That is to say, the card transfer path between the respective components of the recording device is generally designed to be short and straight so as to send the card from the card stacker of the card supply part to the printer in the recording part through the shortest distance even though there is disposed a supplementary implement such as a card cleaner between the card supply part and the recording part.




However, the printer generally having an ink ribbon cartridge and printing head, is large as always in volume and occupies much space. Also, the card supply part is intended to be large so as to store the blank cards as much as possible. Thus, the conventional recording device of this type was basically limited to be reduced in size because downsizing of the ink ribbon cartridge and the card stacker causes inconvenience of using the device with reduced efficiency.




Consequently, since the conventional card printer calls for a relatively long horizontal length for arranging the recording part and the card supply part on the straight card transfer path, the printer becomes, of necessity, large in its entire length and poor in degrees of freedom of design, and thus, it could not sufficiently be reduced in size.




Japanese Patent Application Publication HEI 9-131944(A) discloses one possible way for preventing the card printer from being long. In this prior art card printer disclosed in the publication, the card transferring arrangement is formed of upper and lower paths extending horizontally in parallel, a card printer placed on the upper path, a magnetic encoder placed on the lower path, and a card transferring part including a pair of card turning means working cooperatively for transferring a card between the upper and lower paths.




However, the aforementioned prior art card printer may possibly be short in horizontal length, but cannot still be reduced in volume. Besides, the card moving length over which the card is transferred from the card supply part or printer on the upper path to the magnetic encoder on the lower path becomes longer, consequently to decrease the efficiency of processing.




Thus, there has been none of the compact card producing devices capable of processing the information card while transferring the card with high efficiency.




Also in Japanese Patent Application Publications HEI 10-71648(A), HEI 11-10734(A) and HEI 11-268457(A), there are disclosed devices for coating the recording face of a card with a protective film. These devices are all provided with a secondary card transfer path in addition to a main card transfer path, and, therefore, bulky in size, awkward to handle, and low in efficiency of transferring the card.




OBJECT OF THE INVENTION




An object of the present invention is to provide a recording device for information cards or other recording medium, which is made compact by rationally arranging a card recording means, coating means, card transferring mechanism and other processing means without affecting the performance of processing the card.




Another object of the invention is to provide a device capable of recording various information on both sides of a card-like recording medium and being stably operated with simple driving and controlling systems.




Still another object of the invention is to provide a recording device for information cards, which has technically ingenious arrangement of the constituents including a card supplying means, one or more recording means such as a printer for printing information on the card and a magnetic encoder, card transferring mechanism, a controller and other processing mechanisms such as a coating means for coating the card with a protective film or a hologram film.




Yet another object of the invention is to provide a versatile recording device capable of being easily joined to a secondary processing device.




SUMMARY OF THE INVENTION




To attain the object described above according to this invention, there is provided a recording device for cards, comprising a first transfer path on which a card supplying means is placed, second and third transfer paths intersecting with the first transfer path at one or more intersection points, at least one card turning means placed at the intersection point, and first and second processing means placed on the second and third transfer paths.




Each of the first, second and third transfer paths may made straight. These transfer paths may intersect at one intersection point so as to extend radially from the intersection point. In this case, only one card turning means may be disposed at the intersection point so as to transfer the card among the first, second and third transfer paths.




The section and third transfer paths may intersect at different points with the first transfer path. In the case of providing three card transfer paths intersecting at the different points, two card turning means are placed one at each intersection point. The second and third transfer paths may each intersect at right angles or different angles.




The card supplying means is placed at one end of the first transfer path, and a card discharging means may be placed at the other end of the first transfer path or on the other transfer paths.




The transfer paths may be incorporated in one casing or separate casings. By separately placing the first and second transfer paths and the third transfer path in the separate casings, a first unit including the second transfer path with the first processing means alone can be used independently of a second unit including the third transfer path with the second processing means. That is, in the case where the first processing means in the first unit has a function of printing information on the card, the first unit independent of the second unit can be used as a card printer. In the case where the second processing means in the second unit functions as a coating device for coating the card with a protective film, the second unit independent of the first unit can be attached to another card printer.




The structure of radiating the first, second and third transfer paths makes it possible to shorten the distances from the card turning means to the card supply part and the card discharge part, thus to make the recording device compact.




The recording device may further be provided with a fourth transfer path extending radially from the intersection point of the first and second transfer paths, on which a third processing means is disposed. The first and third processing means each may be a printer for printing characters and/or images on the card, a magnetic encoder for magnetically recording information on the card, or an IC writer. The card discharging means may be placed at one end of the first transfer path or the fourth transfer path.




There may further be disposed a fifth transfer path intersecting the first transfer path, on which a fourth processing means such as a different type of printer. The second, third and fifth processing means may be formed respectively in separate casings capable of being freely connected with one another.




Other and further objects of this invention will become obvious upon an understanding of the illustrative embodiments about to be described or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employment of the invention in practice.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a conceptual front view schematically showing a basic structure of a recording device according to the present invention.





FIG. 2

is a schematic front view of a first embodiment of the recording device of the invention.





FIG. 3

is a schematic front view illustrating a coating means in the device of FIG.


2


.




FIG.


4


A through

FIG. 4G

are explanatory diagrams illustrating a process in which card recording and coating are performed in the device of FIG.


2


.





FIG. 5

is a schematic front view of a second embodiment of the device of invention.





FIG. 6

is a schematic front view of a third embodiment of the device of the invention.





FIG. 7

is a schematic front view of a fourth embodiment of the device of the invention.





FIG. 8

is a schematic front view of a fifth embodiment of the device of the invention.





FIG. 9

is a schematic front view of a seventh embodiment of the device of the invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




This invention relates to a recording device having functions of recording various information on a card-like recording medium and coating the recording surface of the recording medium with a protective film or a hologram film. The recording device of the invention has a technically ingenious arrangement of operating units for carrying out the aforesaid functions so as to be made compact.




With the device described hereinafter, various information such as characters and image patterns are recorded or printed on the recording surface of a card-shaped plastic base to make credit cards, license cards or identification IC cards, by way of example. The card-shaped place base is applied as a recording medium, but the sort and type of the card to be produced by the device of the invention should not be understood as being limited thereto.




As shown conceptually in

FIG. 1

, the recording device of the invention comprises a first transfer path p


1


extending from a card supplying means


10


to a card discharging means


20


, a second transfer path p


2


intersecting with the first transfer path p


1


, and a third transfer path p


3


intersecting with the first transfer path p


1


, a first card turning means


30


placed at the intersection point x


1


at which the first and second transfer paths p


1


and p


2


intersect with each other, and a second card turning means


40


placed at the intersection point x


2


at which the first and third transfer paths p


1


and p


3


intersect with each other a first processing means


50


placed on the second transfer path p


2


, and a second processing means


60


placed on the third transfer path p


3


.




The aforementioned first, second and third transfer paths p


1


, p


2


and p


3


, first and second card turning means


30


and


40


, and first and second processing means


50


and


60


are incorporated in a casing


70


. The casing


70


may be divided into two along a chain line z in FIG.


1


. Incidentally, an embodiment in which the first and second processing means


50


and


60


are separately contained in casings


71


and


72


to form a first device unit A


1


and a second device unit A


2


is illustrated in FIG.


2


.




The first device unit A


1


in

FIG. 2

includes the first transfer path p


1


extending nearly horizontally in the casing


71


, the card supplying means


10


for storing and sending out blank cards (recording media) C to the first transfer path p


1


one by one, the second transfer path p


2


intersecting the first transfer path p


1


at the intersection x


1


, the first card turning means


30


disposed at the intersection x


1


, and the first processing means


50


for recording information on at least one side of the card C fed from the card supplying means


10


.




The second device unit A


2


shown in

FIG. 2

includes the first transfer path p


1


continuously extending from the first device unit A


1


, the third transfer path p


3


intersecting the first transfer path p


1


at the intersection x


2


, the second card turning means


40


disposed at the intersection x


2


, the second processing means


60


for recording information on at least one side of the card C fed from the first device unit A


1


, and the card discharging means


20


for sending out the card C traveling along the first transfer path p


1


to an external discharge stacker.




The card supplying means


10


in the first device unit A


1


includes a card stacker


11


for stacking one or more blank card C, and a kick roller


12


for sending out the cards from the card stacker


11


one by one.




The card stacker


11


has a card outlet slot for allowing only one card to pass therethrough, so that the cards stacked in the card stacker


11


are sent out one by one through the card outlet slot to the first transfer path p


1


by rotating the kick roller


12


.




In the drawings, reference numeral


14


denotes a cleaner for cleaning the recording surface of the card sent out from the card stacker


11


. The cleaner


14


illustrated as an example comprises a cleaning roller and a press roller, so as to remove a stain or dust from the card passing through between the cleaning roller and the press roller.




The first card turning means


30


placed at the intersection x


1


of the first and second transfer paths p


1


and p


2


serves to send the card from the first transfer path p


1


to the second transfer path p


2


and vice versa and turn the card upside down so as to record information on either side of the card by use of the first processing means


50


.




The first card turning means


30


comprises two sets of pinch rollers


31




a


and


31




b


, and a rotary frame


32


that is rotatable about the intersection x


1


of the first and second transfer paths p


1


and p


2


.




The pinch rollers


31




a


and


31




b


are in contact with each other on the first transfer path p


1


when the rotary frame


32


is in its horizontal posture and on the second transfer path p


2


when the rotary frame


32


is in its vertical posture. One of the paired pinch rollers


31




a


and


31




b


is a driving roller, and the other roller is a driven roller.




The rotary frame


32


and the pinch rollers


31




a


and


31




b


can be rotated simultaneously by operating a single driving system (not shown). However, when rotating the rotary frame


32


rotates in one card-feeding direction, the pinch rollers


31




a


and


31




b


rotate in the opposite card-feeding direction concurrently. With the structure in which the pinch rollers rotate in the opposite card-feeding direction to that in the rotary frame


32


, the card held between the pinch rollers


31




a


and


31




b


rotating simultaneously with the frame


32


is not shifted in the lengthwise direction. By adopting two independent driving systems for rotating the frame and the pinch rollers respectively, the pinch rollers


31




a


and


31




b


need not be rotated in the opposite card-feeding direction to that in which the frame


32


rotates.




The first processing means


50


incorporating a thermal transfer printer comprises a platen roller


51


placed at a recording position Sr on the second transfer path p


2


, a thermal head


52


movable back and forth relative to the platen roller


51


, and an ink ribbon cartridge


53


containing an ink ribbon R coated with thermal transfer ink. Card feeding rollers


55


and


56


are disposed on the second transfer path p


2


before and behind the recording position Sr.




The ink ribbon R contained in the ink ribbon cartridge


53


is fed from a ribbon supply reel


53




a


to a ribbon rewinding reel


53




b


through between the platen roller


51


and the thermal head


52


. When thermally transferring information such as characters and patterns onto the recording surface of the card, the thermal head


52


moves toward the platen roller


51


and comes in contact with the platen roller through the ink ribbon R. By selectively driving heating elements of the thermal head


52


, desired information can be depicted on the card moving along the second transfer path p


2


with thermal transferable ink applied onto the ink ribbon.




Reciprocating motion of the thermal head


52


movable back and forth relative to the platen roller


51


is fulfilled by using a reciprocating mechanism


54


comprising a holder


54




a


for detachably holding the thermal head


52


, a follower


54




b


mounted on the holder


54




a


, a non-circular cam


54




c


which rotates while being in contact with the follower


54




b


, and a spring


54




d


for thrusting the follower


54




b


against the cam


54




c


. However, the reciprocating mechanism is not indispensable to the invention and therefore should be understood as being limitative.




The thermal transfer recording method and the thermal transfer printer as described above are not novel in this field of art and may be easily accomplished on the basis of conventional art. That is, any type of thermal printers such as a thermal fusing type printer and a sublimation type printer may be used according to the purposes for which they are used.




The expected operation of the first device unit A


1


as noted above can easily be accomplished by using a simple controlling system. Although the invention does not contemplate imposing any limitation on the mechanism for operating the recording device, the kick roller


12


in the card supplying means and the rotary frame


32


of the card turning means


30


can be driven by a single motor with an adequate electromagnetic clutch.




The device employs another driving source for rotating the cam


54




c


of the reciprocating mechanism


54


for moving the thermal head


52


, but the cam


54




c


may be driven by the driving system for driving the other components with the aid of an electromagnetic clutch without using the driving source only for the cam


54




c


. The time required for processing each card can be shortened by sending the next card from the card stacker


11


to the position close to the card turning means


30


while processing the preceding card at the first processing means


50


on the second transfer path p


2


. For this purpose, independent driving mechanisms may be provided on the respective transfer paths.




The second card turning means


40


in the second device unit A


2


is substantially the same as the first card turning means


30


in the first device unit A


1


. That is, the second card turning means


40


comprises two sets of pinch rollers


41




a


and


41




b


, and a rotary frame


42


rotatable about the intersection x


2


of the first and third transfer paths p


1


and p


3


. Since the second card turning means


40


is operated in the same manner as the first card turning means


30


as described above, the description of the operation of the second card turning means


40


is omitted below to avoid repetition.




In the illustrated embodiment, the second processing means


60


disposed on the third transfer path p


3


in the second device unit A


2


is a coating unit for applying a transparent or colored protective film or a hologram film onto the recording surface of the card recorded with the desired information in order for protecting the recording surface or preventing alteration of the information recorded on the card. Since the card can be turned by the card turning means


40


, the coating can be applied to either or both of the recording surfaces of the card.




In the second processing means


60


serving to coat the card with the protective film, a coating film F is fed from a coating film supply roll


62




a


to a coating film rewinding roll


62




b


and pressed halfway between the rolls


62




a


and


62




b


against the recording surface of the card by a heating roller


64


. Namely, only when the ink on the coating film F is thermally transferred to the card C, the heating roller


64


is moved forward by a push means


66


to press the coating film F against the card.




The coating film supply roll


62




a


and the coating film rewinding roll


62




b


are set either above or below a coating position Sc in the second device unit A


2


. By moving the united heating roller


64


and push means


66


away from the coating position Sc as shown in

FIG. 3

, the coating film supply roll


62




a


and the coating film rewinding roll


62




b


can be replaced, and the device can be subjected to maintenance with ease. To serve this function, the casing


72


is provided with a side cover, which holds the push means


66


and heating roller


64


and can open sideways as depicted by an imaginary line in FIG.


2


.




Along the third transfer path p


3


, a card transfer means


68


is arranged, which includes a platen roller


68




a


, and capstan rollers


68




a


and


68




b


for moving the card at a constant speed.




The push means


66


for moving back and forth the heating roller


64


relative to the platen roller


68




a


placed at the coating position Sc comprises a holding member


66




a


slidably supported by springs


66




b


on a supporting frame


65


, a non-circular cam


66




c


rotatably mounted on the supporting frame


65


, a follower


66




d


mounted on the holding member


66




a


for moving back and forth the holding member


66




a


, following the rotating cam


66




c


, and a bracket


66




f


which rotatably holds the heating roller


64


and connected to the holding member


66




a


through a resilient member


66




e.






By rotating the cam


66




c


at the operation position indicated by an imaginary line in

FIG. 3

, the follower


66




d


moves toward the coating position Sc against the springs


66




b


, consequently to bring the heating roller


64


into press contact with the card C through the coating film F with the aid of the resilient member


66




e.






Accordingly, by pressing the heating roller


64


being heated against the card C through the coating film F while rewinding the coating film F at the same speed as that at which the card is moved along the third transfer path p


3


, the desired coating can be fulfilled on the card.




The bracket


66




f


is provided with a guide plate


69




a


and a releasing plate


69




b


for facilitating locating the coating film F at the prescribed position defined on the third transfer path p


3


upon setting the coating film rolls


62




a


and


62




b


within the second device unit A


2


. That is, the coating film F, which is stretched tight at distance from the coating position Sc when the rolls


62




a


and


62




b


are set in the second device unit A


2


, is located at the coating position Sc by thrusting the supporting frame


65


into the second device unit A


2


as shown by the arrow in

FIG. 3

, to allow the guide plate


69




a


and releasing plate


69




b


to push the coating film F to the prescribed coating position.




The supporting frame


65


has a hook


65




a


removably engaged with a guide pin


73


for guiding the coating film F traveling from the supply roll


62




a


to the rewinding roll


62




b


so as to be secured within the second device unit A


2


. The hook


65




a


has an unhooking lever


65




b


energized by a coil spring or the like. By operating the unhooking lever


65




b


, the hook


65




a


is released from the guide pin


73


, so that the supporting frame


65


can be drawn out sideways from the second device unit A


2


along with the push means


66


.




The structure of the second device unit (coating unit) A


2


facilitates to be subjected to maintenance and perform the work of replacing the coating film supply and rewinding rollers.




On the third transfer path p


3


, there is mounted a cleaner


15


which is substantially the same as the cleaner


14


mounted on the first transfer path p


1


. The cleaner


15


comprises a cleaning roller and a press roller, so as to remove a stain or dust from the card passing through between the cleaning roller and the press roller.




The card discharging means


20


in this embodiment is positioned at the opposite end of the first transfer path p


1


to the card supplying means


10


. The card discharging means


20


has an opening


21


formed on the first transfer path p


1


, discharge rollers


22


near the opening


21


, and a card catch stacker


23


outside the opening


21


. However, these components constituting the card discharging means


20


are by no means limited thereto.




The driving elements in the second device unit A


2


can easily be operated by a simple controlling system. The driving mechanisms provided on the first and third transfer paths p


1


and p


3


, card turning means


40


with the rotary frame


42


and second processing means


60


may be actuated by one or more motors and controlled by using adequate transmission means including an electromagnetic clutch, but these components or controlling system are not limited thereto.




Although in this embodiment, the first device unit A


1


and second device unit A


2


are formed by the respective casings


71


and


72


and detachably joined with each other by using a joint mechanism or the like, the recording device of the invention are not always be divided into the device units A


1


and A


2


, as touched on briefly earlier. Therefore, the aforenoted joint mechanism should not be understood as being limitative.




The consecutive operation of the card recording process and coating process in the recording device constituted by the aforementioned components will be described hereinafter with reference to

FIG. 4A

to FIG.


4


G.





FIG. 4A

shows the initial state in which blank cards are loaded into the card stacker


11


of the card supplying means


10


. When receiving instructions to record information on a card, the kick roller


12


starts to rotate to send out the lowermost blank card c


1


from the card stacker


11


to the first transfer path p


1


. In the drawings, the recording surface f (upper side) of the card c


1


to be printed with the information is depicted by a thick dotted line in an easily understandable manner.




When the center of the card c


1


being forwarded along the first transfer path p


1


arrives at the center of the rotation center (intersection x


1


) of the first card turning means


30


, the rotary frame


32


is turned with the card c


1


held between the pinch rollers


31




a


and


31




b


(FIG.


4


B). In the illustrated embodiment, the card is turned with the rotary frame


32


counterclockwise for 270 degrees, assuming that the card surface f should be printed with information, but the direction of rotation of the rotary frame


32


is by no means limited thereto. However, since it is desirable to drive the rotary frame


32


in one direction in order for simplifying the driving system therefor, the rotary frame


32


is first rotated 270 degrees in this embodiment.




When the card c


1


being turned 270 degrees is aligned with the second transfer path p


2


as shown in

FIG. 4C

, the card turning means


30


is stopped, and the pinch rollers


31




a


and


31




b


are rotated to forward the card c


1


toward the first processing means (printer)


50


. The forward movement of the card c


1


is finished when the tail end (upper end in

FIG. 4C

) of the card c


1


arrives at the recording position Sr.




After this, printing of the information such as characters or image patterns onto the card is carried out. First, the reciprocating mechanism


54


of the printer


50


is operated to move the thermal head


52


toward the card c


1


and allow the thermal head


52


to press the ink ribbon R against the recording surface f of the card. Then, while moving the card c


1


toward the card turning means


30


(in the direction shown by the arrow in

FIG. 4C

) in the state of pressing the ink ribbon R against the card, the heating elements of the thermal head


52


are selectively driven to thermally transfer the ink of the ink ribbon onto the recording surface f of the card c


1


. Consequently, the desired image is printed on the card.




At the time of finishing the printing of the information onto the card, the card is caught by the rotating pinch rollers


31




a


and


31




b


of the card turning means


30


as shown by a dotted line in FIG.


4


D and moved to the center of the card turning means


30


. Thereafter, the rotary frame


32


of the card turning means


30


is rotated 90 degrees counterclockwise as shown by the arrow in

FIG. 4D

, to turn the recording surface f of the card c


1


upward. Then, the card c


1


in its horizontal posture is forwarded toward the second device unit A


2


along the first transfer path p


1


.




In the second device unit A


2


, the recording surface f on which information is recorded in the first device unit A


1


is coated with the protective film F.




When the card c


1


sent to the second device unit A


2


arrives at the center of the rotation center (intersection x


2


) of the second card turning means


40


, the rotary frame


42


is turned with the card c


1


held between the pinch rollers


41




a


and


41




b


. The turning of the card with the rotary frame


42


is carried out in the same manner as the first card turning means


30


as described above, and therefore, the description of the operation and function of the second turning means


40


is omitted.




When the card c


1


being turned with the rotary frame


42


is aligned with the third transfer path p


3


as shown in

FIG. 4E

, the second card turning means


40


is stopped, and the pinch rollers


41




a


and


41




b


are rotated to forward the card c


1


toward the second processing means (coating unit)


60


. The forward movement of the card c


1


is finished when the tail end (upper end in

FIG. 4F

) of the card c


1


arrives at the coating position Sc.




Next, the card is coated with the film F in the following manner. The push means


66


of the coating unit


60


is operated to move the heating roller


64


toward the card. Then, while heating the heating roller


64


pressing the film F against the recording surface f of the card, the card is moved downward (in the direction of the arrow in FIG.


4


E), consequently to coat the card with the film F.




Upon completion of coating the card with the protective film, the push means


66


of the second processing means


60


is operated to move the heating roller


64


away from the card. Then, the card transfer means


68


is rotated in the reverse direction to forward the card to between the pinch rollers


41




a


and


41




b


of the second card turning means


40


until the card c


1


arrives at the center of the second card turning means


40


as shown by a dotted line in FIG.


4


G. Thereafter, the rotary frame


42


of the second card turning means


40


rotates clockwise 90 degrees so as to place the card with the recording surface f upward. The card c


1


is finally forwarded toward the card discharging means


20


along the first transfer path p


1


and sent out into the card catch stacker


23


as indicated by the arrow in FIG.


4


G.




The desired information recording and protective coating on one surface of the card are carried out in the foregoing manner. In case of performing the information recording and protective coating on the other surface of the card, the card in

FIG. 4D

may be turned 180 degrees at the first card turning means


30


and sent to the printer


50


as shown in FIG.


4


C. Thus, the desired information recording on both surfaces of the card can be fulfilled.




In a case where the both surfaces of the card are required to be coated with the protective film, the card in

FIG. 4G

may be turned 180 degrees at the second card turning means


40


and resent to the coating unit


60


as shown in

FIG. 4E

, in much the same manner as the information recording on both surfaces of the card as mentioned above.




As is apparent from the foregoing description, the recording device of the invention has a technically ingenious arrangement of the card transfer paths and operating components. That is, the second transfer path p


2


including the first processing means (printer)


50


and the third transfer path p


3


including the second processing means (coating unit)


60


are respectively arranged substantially parallel to each other and perpendicular to the first transfer path p


1


including the card supplying means


10


and card discharging means


20


, consequently to make the recording device compact and easy to handle.




Although the recording device of the device has a basic function of performing the recording and coating on one surface of a card, the both surfaces of the card can be processed owing to one or two card turning means as required.




In a second embodiment of the invention as shown in

FIG. 5

, a fourth transfer path p


4


is provided beneath the card supplying means


10


. That is, the fourth transfer path p


4


extends aslant downward from the intersection x


1


of the first transfer path p


1


and second transfer path p


2


. A third processing means


80


is disposed along the fourth transfer path p


4


. In this embodiment, the third processing means


80


is a magnetic encoder having a data writing head


81


for magnetically recording information on a magnetic strap formed on the card such as a credit card.




The magnetic encoder of the third processing means


80


includes two sets of card transfer rollers


82


and


83


placed along the fourth transfer path p


4


across the data writing head


81


. These components of the third processing means


80


is by no means limited thereto. When magnetically recording information on the card, the card to be recorded is moved by driving the card transfer rollers


82


and


83


to pass through the encoder


80


several times for the purpose of performing initialization, data writing, verification and so on.




In a case of using an IC card as the recording card, a direct-contact type terminal unit of an IC writer or a non-contact type antenna may be used instead of the data writing head


81


.




This second embodiment of

FIG. 5

has the same arrangement of the components as the first embodiment. Namely, in the second embodiment, the first and second card turning means


30


and


40


are placed on the first transfer path p


1


, the first processing means


50


is placed on the second transfer path p


2


, and the second processing means


60


is placed on the third transfer path p


3


. Since the structure and function of this embodiment are identical with those of the first embodiment, the description of these components is omitted below to avoid repetition. Similarly to the first embodiment, this second embodiment uses a printer as the first processing means


50


, a coating unit as the second processing means


60


, and a magnetic encoder as the third processing means


80


for the convenience of description, but these components constituting the recording device are by no means limited thereto.




In the embodiment shown in

FIG. 5

, an aperture


84


is formed in the casing


71


on the extension of the fourth transfer path p


4


so as to permit an error card to be discharged outside through the aperture


84


. A card catch stacker


23


may be provided outside so as to receive the error card.




A third embodiment shown in

FIG. 6

has only one card turning means


30


placed on the first card transfer path p


1


. No secondary card turning means as seen in the foregoing embodiments is provided in this embodiment. First, second, third and fourth card transfer paths p


1


, p


2


, p


3


and p


4


in this embodiment intersect at the rotational axis (intersection x


1


) of the card turning means


30


. That is, these card transfer paths p


1


, p


2


, p


3


and p


4


extend radially from the intersection x


1


.




In this embodiment, the first processing means


50


is placed on the second transfer path p


2


, the second processing means


60


is placed on the third transfer path p


3


, and the third processing means


80


is placed on the fourth transfer path p


4


. Also in this embodiment, there are used a printer as the first processing means


50


, a coating unit as the second processing means


60


, and a magnetic encoder as the third processing means


80


for the convenience of description, but these components constituting the recording device are by no means limited thereto.




A fourth embodiment shown in

FIG. 7

has the card discharging means


20


placed outside on the extension of the third card transfer path p


3


. According to this embodiment, after information data are recorded at the first processing means


50


and/or third processing means


80


and a protective film is coated on a card, the card can be forwarded along the second transfer path p


2


and discharged to the card discharging means


20


without returning to the first transfer path p


1


.




The embodiment of

FIG. 7

has the first to fourth transfer paths p


1


-p


4


extending radially from the rotational axis (intersection x


1


) of the card turning means


30


similarly to the third embodiment of FIG.


6


. Accordingly, since the structure and function of this fourth embodiment are identical with those of the third embodiment, the description of these components is omitted below to avoid repetition.




A fifth embodiment shown in

FIG. 8

includes a third device unit A


3


equivalent to the second device unit A


2


in the second embodiment of

FIG. 5

, which is placed between the first device unit A


1


and the second device unit A


2


. That is, the third device unit A


3


has a fifth transfer path p


5


intersecting with the common first transfer path p


1


passing through the first and second device units A


1


and A


2


, a third card turning means


43


located at the intersection x


3


of the first and fifth transfer paths p


1


and p


5


, and a fourth processing means


90


on the fifth transfer path p


5


.




The third card turning means


43


in the third device unit A


3


has the same structure and function as the second card turning means


40


. The fourth processing means


90


in this embodiment is a coating unit for coating a card with a protective film, which is identical with the coating unit in the second processing means


60


of the second device unit A


2


. Also, the other components in this third device unit A


3


are also much the same as those in the second device unit A


2


. Therefore, the description of these components is omitted below.




This embodiment having two coating units


60


and


90


makes it possible to coat the recording card with two coating films having different materials, colors or patterns, consequently to broaden the applications of the recording device.




A card printer according to this embodiment can various functions. For instance, the first processing means


50


may be a thermal fusing type printer adapted for printing a binary image such as a letter, and the fourth processing means


90


may be a sublimation type printer adapted for printing a multi-gradation image such as a photograph and vice versa. As another measure, there may be used a color printer as the first processing means


50


and a monochrome printer as the fourth processing means


90


and vice versa.




As seen from the embodiment illustrated in FIG.


8


and

FIG. 9

, the recording device of the invention has two or more card transfer paths intersecting with the common first transfer path, along which the processing means required for recording information on a card are arranged rationally, so that it can be developed to perform various functions according to the purposes for which it is used. Thus, the number and type of the processing means placed along the card transfer path or paths intersecting with the first transfer path are by no means limited. The processing means may be respectively disposed within separate casings or one or more common casings.




As is apparent from the foregoing description, the recording device according to this invention is provided with the second and third transfer paths, and optionally with the fourth and fifth transfer paths, which paths intersect with the first transfer path at one or more intersections so as to transfer a recording card to among the transfer paths. This recording device can therefore be made compact rationally, and handle effectively the recording card at the required processing means.




Specifically, since the card recording device of the invention has the first and second processing means formed of the card printer and coating unit and arranged rationally on the second and third transfer paths intersecting with the first transfer path, the recording device can be made compact without degrading its performance and ability of transferring and processing the recording card. Since the card turning means is placed at the intersection of the card transfer paths, coating and printing can be stably effected on either or both of the surfaces of the recording card with simple driving and controlling mechanisms.




Furthermore, the card recording device of the invention comprises the card supplying means for storing recording cards, card printer unit for printing information data on the card and various processing means such as the magnetic encoder, which are rationally incorporated in one casing, and further comprises other processing means such as the coating unit incorporated in another casing. Thus, the most versatile information card producing system having a wide range of applications can be constructed with ease.




It is to be understood that the invention is not limited in its application to the details of construction and arrangement of parts illustrated in the accompanying drawings, since the invention is capable of other embodiments and of being practiced or carried out in various ways. Also it is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.



Claims
  • 1. A recording device comprising a first transfer path having a card supplying means for storing one or more cards, a second transfer path intersecting with said first transfer path, a third transfer path intersecting with said first transfer path p1, a first card turning means placed at one or more intersections at which said first and/or second transfer paths intersect with each other, a first processing means placed on said second transfer path, and a second processing means placed on said third transfer path.
  • 2. A recording device as claimed in claim 1, wherein said first transfer path is provided at its one end with said card supplying means and at its other end with a card discharging means.
  • 3. A recording device as claimed in claim 1, wherein said second or third transfer path is provided at one end with a card discharging means.
  • 4. A recording device as claimed in claim 1, wherein said second transfer path intersects with said first transfer path at a first intersection, and said third transfer path intersects with said first transfer path at a second intersection, and said card turning means are disposed at said first and second intersection, respectively.
  • 5. A recording device as claimed in claim 1, wherein at least one of said second and third transfer paths intersects with said first transfer path at right angles.
  • 6. A recording device as claimed in claim 1, wherein said second and third transfer paths intersect with said first transfer path at one intersection, and said card turning means is placed at said one intersection.
  • 7. A recording device as claimed in claim 1, wherein said first and second processing means are incorporated in one casing.
  • 8. A recording device as claimed in claim 1, wherein said first and second processing means are incorporated respectively in separate casings capable of being united detachably with each other.
  • 9. A recording device as claimed in claim 1, wherein one of said first and second processing means is a thermal transfer printer, and the other processing means is a coating unit for coating the card with a coating film.
  • 10. A recording device as claimed in claim 1, further comprising a fourth transfer path intersecting with said first transfer path, said fourth transfer path being provided with a third processing means.
  • 11. A recording device as claimed in claim 10, wherein said fourth transfer path extends from said intersection of said first and second transfer paths.
  • 12. A recording device as claimed in claim 10, wherein said first, second and third processing means each are one selected from a thermal transfer printer, a coating unit for coating the card with a coating film, and a magnetic encoder.
  • 13. A recording device as claimed in claim 10, further comprising a fifth transfer path intersecting with said first transfer path, said fifth transfer path being provided with a fourth processing means.
  • 14. A recording device as claimed in claim 13, wherein said first, second, third and fourth processing means each are one selected from a thermal transfer printer, a coating unit for coating the card with a coating film, and a magnetic encoder.
  • 15. A recording device as claimed in claim 13, wherein said second, third and fifth transfer paths each intersect with said first transfer path at right angles, respectively.
  • 16. A recording device as claimed in claim 13, wherein said first processing means is incorporated in a first casings, said second processing means is incorporated in a second casings, and said fourth processing means is incorporated in a third casings, said first, second and third casing being capable of being united detachably.
Priority Claims (1)
Number Date Country Kind
2000-296171 Sep 2000 JP
US Referenced Citations (1)
Number Name Date Kind
6170822 Kato et al. Jan 2001 B1
Foreign Referenced Citations (7)
Number Date Country
3-262651 Nov 1991 JP
3-262664 Nov 1991 JP
9-131944 May 1997 JP
10-71648 Mar 1998 JP
11-10734 Jan 1999 JP
11-268457 Oct 1999 JP
WO 9619355 Jun 1996 WO