This application claims priority to Japanese Patent Application No. 2007-310363, filed Nov. 30, 2007, the entire subject matter and disclosure of which is incorporated herein by reference.
1. Field of the Disclosure
The features herein relate to a recording device that records an image on a recording medium by ejecting liquid drops onto the conveyed recording medium (e.g., an ink jet printer).
2. Description of the Related Art
A known ink jet printer includes a conveying mechanism conveying the recording medium (e.g., paper) placed on an outer surface of an endless conveying belt, and a recording head having a plurality of nozzles that eject ink drops onto the recording medium conveyed by the conveying mechanism. In such an ink jet printer, nozzles may fail to eject ink properly if paper powder enters the nozzles, or with thickening of ink in the nozzles. This results in reduction in quality of printed image. Wherein, a known ink jet printer, in order to detect an ejection failure of nozzles, prints a test pattern on a recording medium by a recording head, and reads the test pattern by a reading unit positioned in an upper part of a conveying mechanism.
However, according to the above-described ink jet printer, the reading portion is positioned in an upper part of the conveying mechanism, increasing the size of the ink jet printer.
A need has arisen for a recording device allowing space saving while detecting ejection failures of nozzles.
According to one embodiment herein, a recording device may include a conveying mechanism including a peripheral surface that has an endless loop shape and includes a transmissive region, the conveying mechanism conveying a recording medium placed on the peripheral surface by rotation of the peripheral surface; a recording head including a plurality of nozzles ejecting liquid drops and opposing the peripheral surface, the recording head recording an image on the recording medium conveyed by the conveying mechanism, by ejecting liquid drops from the nozzles; and a transmissive state detection sensor detecting liquid drops ejected from the nozzles onto the transmissive region, the transmissive state detection sensor being positioned in an inside space of the peripheral surface.
Other objects, features and advantages will be apparent to those skilled in the art from the following detailed description and accompanying drawings.
Embodiments of a recording device are described with reference to the accompanying drawings, which are given by way of example only, and are not intended to limit the present patent.
Various embodiments, and their features and advantages, may be understood by referring to
Referring to
A paper conveying path on which paper P is conveyed from the paper feed unit 11 toward the paper discharge unit 12 may be positioned inside the ink jet printer 101. A plurality of, e.g., two, feed rollers 5a and 5b that pinch and convey the paper P may be positioned downstream of the paper feed unit 11. The plurality of feed rollers 5a and 5b may be used for feeding the paper P from the paper feed unit 11 toward the right side of the figure. The plurality of feed rollers 5a and 5b may send forth the paper P at timing when the paper P is placed on an adhesive belt 8b of a conveying belt 8. A conveying mechanism 13 may be positioned in an intermediate portion of the paper conveying path. The conveying mechanism 13 may include a plurality of, e.g., two, belt rollers 6 and 7, an endless conveying belt 8 looped over the plurality of rollers 6 and 7, and a platen 15 positioned in a region enclosed by the conveying belt 8.
The platen 15 may be used for supporting the conveying belt 8 to prevent the conveying belt 8 from warping downward at a position opposite the ink jet heads 1. A nip roller 4 may oppose the belt roller 7. The nip roller 4 may be a roller for pressing down the paper P fed from the paper feed unit 11 by the feed rollers 5a and 5b and placing the paper P on the surface of the adhesive belt 8b.
The conveying belt 8 may travel by the conveying motor 19 rotating the belt roller 6. The conveying belt 8 may convey the paper P placed on the surface of the adhesive belts 8b toward the paper discharge unit 12 while adhesively holding the paper P.
Referring to
A cleaning mechanism 18 may be positioned under the conveying belt 8. The cleaning mechanism 18 may clean the surfaces of the transmissive regions 8c. The cleaning mechanism 18 (illustrated in greater detail in
A release mechanism 14 may be positioned just downstream of the conveying belt 8. The release mechanism 14 may be configured to release the paper P adhesively held on the surface of the adhesive belt 8b of the conveying belt 8 from the adhesive belt 8b, and guide the paper P toward the paper discharge unit 12 located on the right side in the
The plurality of e.g., four, ink jet heads 1 may be positioned side by side along the conveying direction. The plurality of ink jet heads 1 may correspond to four color inks, e.g., magenta, yellow, cyan, and black. This ink jet printer 101 may be a line type printer. The plurality of ink jet heads 1 each may have a head body 2 on the bottom end thereof. The head body 2 may have a rectangular parallelepiped shape that is long and narrow in a direction perpendicular to the conveying direction. A bottom surface of the head body 2 may be configured to be an ink ejection surface 2a opposing the outer surface of the conveying belt 8. When the paper P conveyed by the conveying belt 8 passes immediately under the plurality of head bodies 2 one after another, inks of some colors may be ejected from the ink ejection surfaces 2a onto top surfaces of the paper P, whereby a desired color image may be formed on each of the top surfaces of the sheet of the paper P.
Referring to
An adhesive layer for adhesively holding the paper P may be positioned on a surface of each of the adhesive belts 8b. The adhesive layer may include a silicon resin or the like. A plurality of grooves 8d may be formed on the surface of the adhesive belts 8b. The plurality of grooves 8d may extend toward the outside from a center C in the width direction of the adhesive belt 8b, as the conveying belt 8 travels toward the upstream side in the conveying direction of the paper P. Therefore, air flow heading for the outside from the center C may be formed by the conveying belt 8 traveling along the conveying direction. Paper powder or dust may be pushed outside the conveying belt 8 by the air flow, alleviating the risk of clogging the ink jet heads 1. Here, the grooves 8d are not necessarily required to be provided.
A reservoir unit that supplies ink, and a driver IC 51 (
A plurality of e.g., four, actuator units 21 may be positioned on a top surface 9a of a flow path unit 9 in the head body 2. Ink flow paths containing pressure chambers 110 and the like may be formed in the flow path unit 9. The actuator unit 21 may include a plurality of actuators corresponding to respective pressure chambers 110. The actuator unit 21 may perform a function of selectively giving ejection energy to ink within pressure chambers 110, upon being driven by the driver IC 51.
The flow path unit 9 may have a rectangular parallelepiped shape. Ten ink supply ports 105b may be opened, corresponding to ink outflow path of the reservoir unit, on the top surface 9a of the flow path unit 9. Manifold flow paths 105 and auxiliary manifold flow paths 105a branched from each of the manifold flow paths 105 may be formed inside of the flow path unit 9. The ink ejection surface 2a may have a large number of nozzles 108 arranged in a matrix configuration on the bottom surface of the flow path unit 9. The pressure chambers 110 may also be arranged in a matrix configuration on a fixed surface of the actuator unit 21 in the flow path unit 9.
Referring to
Ink supplied from the reservoir unit into the flow path unit 9 via the ink supply ports 105b may be branched from each of the manifold flow paths 105 into the auxiliary manifold flow paths 105a. Ink within the auxiliary manifold flow paths 105a may flow into the individual ink flow paths 132 and may arrive at the nozzles 108 via the apertures 112 functioning as throttling members and at the pressure chambers 110.
Referring to
The head control portion 64 may be operative to detect ejection timing of ink drops from the nozzles 108 by outputting a control signal to the driver IC 51 to form an image on the paper P conveyed by the conveying mechanism 13. The conveying motor control portion 65 may be operative to control the drive speed of the conveying motor 19 such that the conveying belt 8 travels at a predetermined speed pattern.
The ejection state detecting portion 66 may be operative to detect ejection states of ink drops concerning all the nozzles 108, in an ejection examination of the ink jet head 1. Specifically, firstly, the ejection state detecting portion 66 may cause the conveying belt 8 to travel via the conveying motor control portion 65. When the transmissive region 8c of the conveying belt 8 becomes opposed the ink ejection surface 2a of the ink jet head 1 to be examined, the ejection state detecting portion 66 may cause, via the head control portion 64, the pertinent ink ejection surface 2a to eject ink drops from all the nozzles thereof at all once. As a consequence, the ejected ink may drop land onto the surface of the transmissive region 8c, thereby forming dots on the surface of the transmissive region 8c.
Thereafter, when the transmissive region 8c in the conveying belt 8 passes above the image sensor 17, the ejection state detecting portion 66 may read, by the image sensor 17, states, e.g., presence/absence and forming position, of each of the dots formed in the transmissive region 8c. Since the transmissive region 8c has optical transmissive property (e.g., is transparent), states of each of the dots formed in the transmissive region 8c may be able to read even from the image sensor 17 disposed in the inside space of the conveying belt 8. The ejection state detecting portion 66 may detect ejection states of ink drops concerning each of the nozzles 108 on the basis of reading results by the image sensor 17. That is, if a dot that should be formed is not formed in the transmissive region 8c, the ejection state detecting portion 66 may detect that a nozzle 108 corresponding to the pertinent dot is in an ejection incapable state. If a dot is formed at a position different from a position where the dot should be formed, the ejection state detecting portion 66 may detect that a nozzle 108 corresponding to the pertinent dot is in an ejection failure state. When such an ejection anomaly, e.g., ejection incapability or ejection failure, has been detected, the ejection state detecting portion 66 may notify a control panel, a higher level computer, or the like of content of the ejection anomaly. Thereafter, in order to clean the transmissive region 8c by the cleaning mechanism 18, the ejection state detecting portion 66 may stop the travel of the conveying belt 8 via the conveying motor control portion 65 when the transmissive region 8c has arrived at a cleaning position that is a position opposable to the cleaning mechanism 18. When ejection anomaly has been detected, purge processing for discharging a large amount of ink from the nozzles 108 may be performed based on an instruction from the user or by automatic processing, thereby allowing an achievement of recovery of the nozzle 108 from ejection failure.
Referring to
Upon completion of cleaning of the transmissive region 8c, the cleaning control portion 67 may lower the cleaning mechanism 18, and then may move it to the right side in
Referring to
The process may advance to S103 in which, when the transmissive region 8c of the conveying belt 8 passes above the image sensor 17, the ejection state detecting portion 66 may read states of each of the dots formed in the transmissive region 8c by the image sensor 17, and the ejection state detecting portion 66 may detect ejection states of ink drops concerning each of the nozzles 108 on the basis of reading results by the image sensor 17. At this time, if an ejection anomaly is detected, the ejection state detecting portion 66 may notify the control panel, the higher level computer, or the like of content of the ejection anomaly. The process may advance to S104 in which, when the transmissive region 8c has arrived at the cleaning position, the ejection state detecting portion 66 may stop the travel of the conveying belt 8 via the conveying motor control portion 65.
Upon arrival of the transmissive region 8c at the cleaning position, the process may advance to S105. In S105, the cleaning control portion 67 may actuate the cleaning mechanism 18 to clean the transmissive region 8c. Upon completion of the cleaning of the transmissive region 8c, the cleaning control portion 67 may return the cleaning mechanism 18 to the stand-by state, thus ending the flowchart in
According to the above-described embodiment, since the transmissive regions 8c with transmissive property are positioned on a portion of the conveying belt 8, and the image sensor 17 for detecting ejection states of the nozzles 108 through transmissive region 8c is positioned in the inside space of the conveying belt 8, it may be possible to achieve space saving of the ink jet printer 101. The image sensor 17 may be less prone to be contaminated because of its installation position below the conveying belt, or inside an area enclosed by the belt (e.g., the image sensor 17 faces one side of the conveying belt, while the paper and ink are on the opposite side of the conveying belt), helping to maintain its effectiveness.
Moreover, since the conveying belt 8 is an endless belt wound around the belt rollers 6 and 7, the shape of the conveying belt 8 may be able to be optionally selected to wind in whatever direction is desired by the placement of the rollers 6 and 7. This allows further space saving of the ink jet printer 101.
Furthermore, since the conveying belt 8 is constituted by sticking the plurality of, e.g., two, adhesive belts 8b onto the outer peripheral surface of the substrate 8a such that the transmissive region 8c is formed by a portion of the substrate 8a being exposed, the transmissive regions 8c may be able to be easily formed. In addition, since the adhesive layers are formed on the surfaces of the adhesive belts 8b, the paper P placed thereon may be able to be reliably held.
Furthermore, since the cleaning mechanism 18 has the cleaning liquid application portion 18a that applies a cleaning liquid onto the transmissive region 8c, and the blade 18b that removes the cleaning liquid applied onto the transmissive region 8c, it may be possible to reliably clean the transmissive region 8c. If no ejection anomaly is observed by the image sensor 17, the process may advance to image forming processing (e.g., proceeding to print a document) after the above-described cleaning processing has been completed on the basis of detection results. For example, rotation of the conveying belt 8 may be started. On the other hand, if an ejection anomaly is observed, rotation of the conveying belt 8 may be halted when the belt 8 is in the correct position for recovery processing, and recovery processing may be performed. For example, purge processing with respect to the ink jet head 1 may be performed.
Referring to
The conveying mechanism 213 may be for conveying the paper P, and may include a drum 208 having a cylindrical shape with an axis extending perpendicular to the plane of
A portion of region in the peripheral direction of the peripheral wall of the drum 208 may comprise a transmissive region 208c. A plurality of suction holes 208a that communicate an inside space 208b of the drum 208 with the outside may be formed in the region except the transmissive region 208c on the peripheral wall of the drum 208. A plurality of communication holes 27a that communicate the inside space 208b with the inside of the hollow shaft 27 may be formed in a peripheral wall of the hollow shaft 27 in the inside space 208b. The end of one side, i.e., the left side in
A pulley 19a supported by the hollow shaft 27 so as to be rotatably in its peripheral direction, may be fixed to a surface on the left side in
A plurality of e.g., four, ink jet heads 1 may be arranged along the conveying direction, just upstream of the paper discharge unit 212 in the conveying direction. Ink ejection surfaces 2a of the respective ink jet heads 1 may oppose the outer peripheral surface of the drum 208. When sheets of the paper P conveyed by the drum 208 pass immediately under the plurality of ink jet heads 1 one after another, inks of some colors may be ejected from the ink ejection surfaces 2a onto the top surfaces of the sheets of the paper P, i.e., printed surfaces, whereby a desired color image may be able to be formed on each of the printed surfaces of the sheets of the paper P.
An image sensor 17 may be positioned below the paper discharge unit 212 in the inside space 208b of the drum 208. The image sensor 17 may read states of dots formed within the transmissive region 208c of the drum 208, in an ejection examination of the ink jet head 1. The cleaning mechanism 18 that cleans the transmissive region 208c in the ejection examination of the ink jet head 1 may be positioned just downstream of the paper feed unit 211 in the conveying direction.
According to this alternative embodiment, since the image sensor 17 for ascertaining ejection states of the nozzles 108 is positioned in the inside space, space saving of the ink jet printer 201 may be able to be achieved.
Furthermore, since the conveying mechanism 213 has a drum 208, and the drum does not elastically deform by virtue of its rotation, durability of the conveying mechanism 213 may be enhanced.
Moreover, since, air flow heading for the inside space 208b from the outside through the suction holes 208a is formed by driving the air suction unit 28, and the paper P is attracted onto the outer peripheral surface of the drum 208, attraction force may be less prone to deteriorate, which allows the paper P to be stably held.
Although embodiments have been described in detail herein, the scope of this patent is not limited thereto. It will be appreciated by those of ordinary skill in the relevant art that various modifications may be made without departing from the scope of the invention. Accordingly, the embodiments disclosed herein are exemplary, and are not limiting. It is to be understood that the scope of the invention is to be determined by the claims which follow.
As an example modification, in the above-described embodiment, although the conveying belt 8 may have a configuration in which two adhesive belts are stuck on the outer peripheral surface of the substrate 8a so that the transmissive regions 8c are formed by a portion of the substrate 8a being exposed, the transmissive region may be otherwise constructed. For example, the transmissive regions may be formed by cutting away a portion of the endless loop-shaped conveying belt and providing a transmissive material to the cut-away regions.
In the above-described embodiment, although an adhesive layer may be positioned on the surface of each of the adhesive belts 8b, a charged belt with a charged layer formed on the surface thereof may be used instead of the adhesive belt 8b. In this case, the conveying mechanism may further include a charging mechanism that charges a belt to be charged and a mechanism that discharges the charged belt that has been charged. Of course, instead of the adhesive belt 8b, a construction having a plurality of communication holes and sucking-in air from inside region of the belt, may be used.
In addition, in the above-described embodiment, although the cleaning mechanism 18 may be configured to have the cleaning liquid application portion 18a that applies a cleaning liquid onto the transmissive region 8c, and the blade 18b that removes the cleaning liquid applied onto the transmissive region 8c, any other configurations may be employed as long as they clean the transmissive region 8c. For example, a configuration without the cleaning liquid application portion 18a, or alternatively, a configuration without the blade 18b may be used. Moreover, instead of the blade 18b, a configuration for shaking off the applied cleaning liquid using a porous ink absorbing member may also be utilized.
Furthermore, in the above-described embodiment, although states of dots formed in the transmissive region 8c may be read using the image sensor 17, the states of dots formed in the transmissive region 8c may be read using a charged coupled device (CCD) instead of the image sensor 17.
Moreover, in the above-described embodiment, although the conveying belt 8 may be configured by sticking the two adhesive belts 8b onto the outer peripheral surface of the substrate 8a, the conveying belt 8 may be configured by sticking a single adhesive belt having the same surface configuration as that of the two adhesive belts 8b onto the outer peripheral surface of the substrate 8a. Alternatively, a plurality of adhesive belts having the same surface configurations may be stuck onto the outer peripheral surface of the substrate 8a along the conveying direction so as to be adjacent to one another.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-310363 | Nov 2007 | JP | national |