This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2018-198074 filed on Oct. 22, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a maintenance device for a recording head, as is incorporated in an inkjet recording apparatus, that is, one that performs recording by ejecting ink onto a recording medium, for the purpose of horizontally moving a wiper for wiping the ink ejection surface of the recording head.
As one type of recording apparatuses such as facsimile machines, copiers, and printers, inkjet recording apparatuses, which form an image by ejecting ink onto a recording medium such as paper and OHP sheets, are widely used because of the high precision of the images that they produce.
In those inkjet recording apparatuses, generally, drying-up of ink inside ink ejection nozzles that have openings on the ink ejection surface of the recording head, and hence clogging in the nozzles, is prevented by forcibly ejecting (purging) ink out of the nozzles. Ejecting ink in that way helps discharge ink with increased viscosity, air bubbles, foreign matter, and the like out of the nozzles. Also, the ink so ejected helps re-dissolve the mist (ink residue) adhered to the ink ejection surface.
After ink is ejected, the ink adhered to the ink ejection surface (nozzle surface) is wiped off with a blade-form wiper, and in this way, recovery of the recording head is achieved. The wiper is formed of an elastic material such as rubber, and by elastically deforming the wiper and pressing it against the ink ejection surface, it is possible to wipe off ink while keeping the wiper in close contact with the ink ejection surface with no gap between them.
For example, in one known inkjet recording apparatus, a carriage in a substantially rectangular shape having a plurality of wipers fixed to it is, together with a supporting frame that supports it, moved up and down by a lifting mechanism, and the carriage is moved horizontally with respect to the supporting frame, so that the ink ejection surface of a plurality of recording heads constituting a line head is wiped in one operation.
According to one aspect of the present disclosure, a recording head maintenance device includes a wiper, a blade unit, a wiper carriage, a supporting frame, a wiper moving mechanism, and a unit lifting mechanism, and performs the wiping of the ink ejection surface by making the wiper carriage reciprocate and move up and down. The wiper wipes the ink ejection surface of a recording head that ejects ink onto a recording medium. The blade unit has the wiper fixed to it. The wiper carriage which supports the blade unit such that the blade unit is attachable and detachable in the horizontal direction. The supporting frame supports the wiper carriage such that the wiper carriage is movable in the horizontal direction. The wiper moving mechanism makes the wiper carriage reciprocate along the supporting frame. The unit lifting mechanism makes the supporting frame together with the wiper carriage move up and down in the directions approaching and receding from the ink ejection surface. The wiper carriage includes a carriage body in a flat-plate shape, a pair of rail portions provided at both side end parts of the carriage body that are parallel to the movement direction of the wiper carriage, positioning pins protruding horizontally from the inner side faces of the pair of rail portions respectively, positioning pulleys provided rotatably on the pair of rail portions respectively and making contact with a head housing holding the recording head thereby to keep a gap between the wiper and the ink ejection surface constant. The blade unit has, on both its side faces facing the pair of rail portions, engagement portions that engage with the positioning pins so as to hold the positioning pins from above and below.
This and other objects of the present disclosure, and the specific benefits obtained according to the present disclosure, will become apparent from the description of embodiments which follows.
Hereinafter, with reference to
The printer 100 has, inside it, a first sheet conveying passage 4a. The first sheet conveying passage 4a is located to the upper left, which is the sheet feeding direction of the sheet feed cassette 2. A sheet P fed out from the sheet feed cassette 2 is conveyed vertically upward along a side face of the printer main body 1 by the first sheet conveying passage 4a.
On the downstream end of the first sheet conveying passage 4a in the sheet conveying direction, a registration roller pair 13 is arranged. Close to the downstream side of the registration roller pair 13 in the sheet conveying direction, a first belt conveying portion 5 and a recording portion 9 are arranged. The sheet P fed out from the sheet feed cassette 2 reaches the registration roller pair 13 through the first sheet conveying passage 4a. The registration roller pair 13 stops the sheet P temporarily to correct it skewed feeding and then feeds out the sheet P again toward the first belt conveying portion 5 with timing coordinated with ink ejection operation performed by the recording portion 9.
On the downstream side (in
On the downstream side of the second belt conveying portion 12 in the sheet conveying portion, near the right side face of the printer main body 1, a decurler portion 14 is arranged. A sheet P having ink dried in the second belt conveying portion 12 is fed to the decurler portion 14, and a curl in the sheet P is corrected by a plurality of rollers arrayed in the sheet width direction.
On the downstream side of (in
Under the second belt conveying portion 12, a maintenance unit 19 and a cap unit 30 are arranged. When performing a purge, which will be described later, the maintenance unit 19 moves horizontally to under the recording portion 9, where the maintenance unit 19 wipes off ink ejected from ejection nozzles 18 (see
As shown in
As shown in
The recording heads 17a to 17c constituting the line heads 11C to 11K are fed respectively with ink of four colors (cyan, magenta, yellow, and black) stored n respective ink tanks (unillustrated).
Based on image data received from an external computer, the recording heads 17a to 17c eject ink from the ejection nozzles 18 toward a sheet P conveyed in a state held by suction on the conveying face of the first conveying belt 8. Thus, on the sheet P on the first conveying belt 8, a color image is formed that has ink of four colors, namely cyan, magenta, yellow, and black, overlaid together.
To prevent ink ejection failure due to drying and clogging in the recording heads 17a to 17c, a purge is performed to eject ink with increased viscosity in the nozzles from the ejection nozzles 18 of all the recording heads 17a to 17c at the start of printing after a long pause, or from the ejection nozzles 18 of the recording heads 17a to 17c of which have ejected an amount of ink equal to or less than a predetermined value between printing operations, in preparation for a subsequent printing operation.
As shown in
The cap unit 30 is reciprocatable between a first position (the position shown in
Specifically, as shown in
The cap parts 30b are arranged at positions corresponding to the recording heads 17a to 17c. Thus, by moving the cap unit 30 up in the first position, the cap parts 30b cap the ink ejection surfaces F of the recording heads 17a to 17c. When the cap unit 30 is raised to the recording portion 9 side to cap the recording heads 17a to 17c, the height direction positioning protrusions 30c make contact with the housing 10 of the recording portion 9 and thereby keep a predetermined contact state between the cap parts 30b and the ink ejection surfaces F.
The maintenance unit 19 is reciprocatable between a first position (the position shown in
Specifically, outside the guide rail 60b, there are attached a driving motor 72 for moving the carriage 71 in the direction indicated by arrows A and A′, a gear train (unillustrated) which engages with the driving motor 72 and rack teeth 71a on the carriage 71, and a cover member 73 which covers those components. As the driving motor 72 rotates forward, the gear train rotates, so that the carriage 71 and the maintenance unit 19 move from the second position to the first position. The driving motor 72, the gear train, and the like constitute a unit moving mechanism which moves the maintenance unit 19 in the horizontal direction.
In the four corners of the carriage 71, as shown in
As shown in
To the supporting frame 40, there are fitted a wiper driving motor 45 for moving the wiper carriage 33 in the horizontal direction (the direction indicated by arrows C and C′) and a rack driving gear 47 which engages with a rack 32 on the wiper carriage 33. As the wiper driving motor 45 rotates forward and backward, a rack driving gear 47 rotates forward and backward via the gear train, so that the wiper carriage 33 reciprocates in the horizontal direction (the direction indicated by arrows C and C′). The wiper driving motor 45, the rack driving gear 47, and the like constitute a wiper moving mechanism 49 which moves the wipers 35 along the ink ejection surfaces F of the recording heads 17a to 17c.
On the top face of the supporting frame 40, an ink collection tray 44 is arranged which is for collecting waste ink wiped off from the ink ejection surfaces F by the wipers 35. Substantially in the middle of the ink collection tray 44, ink discharge holes (unillustrated) are formed, and parts of the tray faces on opposite sides of the ink discharge holes are inclined downward toward the ink discharge holes. The waste ink having been wiped off from the ink ejection surfaces F by the wipers 35 and having fallen to the tray faces passes toward the ink discharge holes. Then, the waste ink passes through an ink collection passage (unillustrated) coupled to the ink discharge holes and is collected in a waste ink collection tank (unillustrated).
The wipers 35 are, for example, rubber members formed of EPDM for wiping off ink ejected from the ejection nozzles 18 of the recording heads 17a to 17c. The wiper 35 is kept in contact with a wiping start position, by being pressed from substantially the vertical direction, outside a nozzle region R (see
As shown in
On both side faces of the unit body 31a that are parallel to the movement direction of the wiper carriage 33, first and second engagement portions 50 and 51 are formed. The first engagement portion 50 is arranged on the upstream side of the second engagement portion 51 in the attachment direction (the direction indicated by arrow C′) of the blade unit 31. The first and second engagement portions 50 and 51 engage respectively with positioning pins 53a and 53b (see
As shown in
The positioning pulleys 46 are provided at four places on the top face of the carriage body 33a. The positioning pulleys 46 are rotatably fitted around the pivot shafts 46a (see
The positioning pins 53a and 53b protrude from the inner side faces of the rail portion 33b and are engaged with the first and second engagement portions 50 and 51 on the blade unit 31.
Now, a description will be given of recovery operation for the recording heads 17a to 17c in the printer 100 according to this embodiment. When recovery operation for the recording heads 17a to 17c is performed by the maintenance unit 19, as shown in
Then, prior to wiping operation, ink is fed to the recording heads 17a to 17c. The fed ink 22 is forcibly ejected (purged) from the ejection nozzles 18 (see
Next, wiping operation is performed to wipe the ink 22 discharged onto the ink ejection surfaces F. Specifically, as shown in
Then, the wiper carriage 33 is horizontally moved in the direction indicated by arrow C by the wiper driving motor 45 (see
After the wipers 35 move to the downstream side end part of the ink ejection surfaces F of the recording heads 17a to 17c, the unit lifting mechanism 70 lowers the wiper carriage 33. Thus, the wipers 35 are retracted downward away from the ink ejection surfaces F of the recording heads 17a to 17c.
Then, the unit moving mechanism moves the maintenance unit 19 from the first position in the direction indicated by arrow A. Thus, as shown in
Now, a description will be given of operation in which the cap unit 30 is attached to the recording heads 17a to 17c in the printer 100 according to this embodiment. When the cap unit 30 caps the recording heads 17a to 17c, as shown in
Then, as shown in
Next, how the blade unit 31 is fitted to the wiper carriage 33 will be described.
First, as shown in
When the blade unit 31 is inserted up to a predetermined position, as shown in
Here, for example, consider a case where the blade unit 31 makes contact with the bottom face of the carriage body 33a and is thereby positioned. The carriage body 33a is formed by bending a metal plate a plurality of times and thus has a larger part tolerance than the rail part 33b. Thus, the part tolerance (bending tolerance) accumulates and results in a larger fitting tolerance of the blade unit 31 with respect to the positioning pulleys 46 in the up-down direction. As a result, the variation of the amount of interference (the amount of overlap) of the wipers 35 with the ink ejection surfaces F of the recording heads 17a to 17c exceeds the permissible value; this may inconveniently cause ink wiping failure or damage to the wipers 35.
With the configuration according to this embodiment, the positioning pin 53a and the pivot shaft 46a of the positioning pulley 46 are both fixed to the same face (inner side face) of the rail portion 33b. Thus, with the engagement of the first engagement portion 50 with the positioning pin 53a and the engagement of the second engagement portion 51 with the positioning pin 53b, it is easier to attain satisfactory accuracy in the position of the blade unit 31 with respect to the positioning pulleys 46 in the up-down direction.
It is thus possible to minimize the variation of the amount of interference (the amount of overlap) of the wipers 35 with the ink ejection surfaces F of the recording heads 17a to 17c, and it is thereby possible to efficiently suppress ink wiping failure or damage to the wipers 35 due to variation of the amount of interfering of the wipers 35.
In this embodiment, in the rail portion 33b of the wiper carriage 33, the positioning pins 53a and 53b are coaxial with the pivot shafts 46a of the positioning pulleys 46. That is, the pivot shafts 46a of the positioning pulleys 46 double as the positioning pins 53. In other respects, the structure of the maintenance unit 19 is similar to that in the first embodiment.
With the configuration according to this embodiment, the first and second engagement portions 50 and 51 on the blade unit 31 engage respectively with the positioning pins 53a and 53b which are coaxial with the pivot shafts 46a of the positioning pulleys 46. Thus, the blade unit 31 is directly positioned at the pivot shafts 46a of the positioning pulleys 46, and this helps further improve the positional accuracy of the blade unit 31 with respect to the positioning pulleys 46 in the up-down direction compared with the first embodiment.
The present disclosure may be implemented in any other manner than in the embodiment described above, and allows for many modifications without departure from the spirit of the present disclosure. For example, any other conventionally well-known driving mechanism can be used as the unit moving mechanism composed of the driving motor 72, the gear train, and the like, and as the unit lifting mechanism 70 composed of the wipe lifting motor 76, the gear train, the rotary shaft 75, the supporting arms 74, and the like.
The number of ejection nozzles 18 in the recording heads 17a to 17c, the interval between the nozzles, and the like can be set as necessary according to the specifications of the printer 100. There are also no particular restrictions on the number of recording heads; for example, for each line heads 11C to 11K, one, two, or more than four recording heads can be arranged.
The present disclosure finds application in recording head maintenance devices that horizontally move, by use of a rack and a rack driving gear, a wiper that wipes the ink ejection surface of the recording head. Based on the present disclosure, it is possible to provide a recording head maintenance device that can keep a predetermined distance between a rack provided on a carriage to which a wiper is fixed and a rack driving gear transmitting a driving force to the rack with a simple configuration.
Number | Date | Country | Kind |
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2018-198074 | Oct 2018 | JP | national |