1. Field
One embodiment of the invention relates to a thin plate that can be used for a recording medium drive.
2. Description of the Related Art
For example, a spindle motor is housed in the housing of a hard disk drive (HDD). A plurality of magnetic disks are fitted in the spindle motor. An annular spacer is interposed between the magnetic disks. A predetermined interval is formed between the magnetic disks. As disclosed in, for example, Japanese Patent Application Publication (KOKAI) No. 11-238333, a polymer elastic body is interposed between the magnetic disk and the annular spacer. The vibration of the magnetic disk can be prevented by the action of the polymer elastic body. Reference may also be had to Japanese Patent Application National Publication (Laid-Open) No. 2002-520544, and U.S. Pat. Nos. 6,064,547, 6,888,698, 4,945,432, 5,663,851, and 6,285,525.
The polymer elastic body is generally adhesive. Accordingly, when, for example, the magnetic disk is replaced, the annular spacer adheres to the magnetic disk by the polymer elastic body. This makes replacement work troublesome. When the polymer elastic body is replaced, the annular spacer also needs to be disposed of together with the polymer elastic body due to the adhesiveness. Because of the high cost of the annular spacer formed at high shape accuracy, this significantly increases the replacing cost.
A general architecture that implements the various features of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
Various embodiments according to the invention will be described hereinafter with reference to the accompanying drawings. In general, according to one embodiment of the invention, a recording medium drive comprises a stator, a rotor, recording disks, an annular spacer, and an annular thin plate. The rotor is rotatably supported by the stator. The rotor is configured to be rotatably supported by the stator. The recording disks are configured to be mounted on the rotor. The annular spacer is configured to be mounted on the rotor between the recording disks. The annular thin plate is configured to be mounted on the rotor between one of the recording disks and the annular spacer. The thin plate comprises a first thin plate, a second thin plate, and a viscoelastic body. The first thin plate is formed of a hard resin plate or a metal plate. The second thin plate is formed of a hard resin plate or a metal plate. The first thin plate is configured to be adjacent to either the one of the recording disks or the annular spacer, and the second thin plate is configured to be adjacent to either the annular spacer or the one of recording disks, respectively. The viscoelastic body is configured to be interposed between the first thin plate and the second thin plate.
According to another embodiment of the invention, a thin plate for a recording medium drive comprises a first annular thin plate, a second annular thin plate, and a viscoelastic body. The second annular thin plate has a surface facing a surface of the first thin plate. The first thin plate and the second thin plate are formed of the same material. The viscoelastic body is configured to be interposed between the surface of the first thin plate and the surface of the second thin plate.
According to still another embodiment of the invention, a recording medium drive comprises a stator, a rotor, a recording disk, a flange, a clamp, and an annular thin plate. The rotor is configured to be rotatably supported by the stator. The recording disk is configured to be mounted on the rotor. The flange is configured to be defined by the rotor. The clamp is configured to sandwich the recording disk with the flange. The annular thin plate is configured to be mounted on the rotor between the recording disk and the flange. The thin plate comprises a first thin plate, a second thin plate, and a viscoelastic body. The first thin plate is configured to be adjacent to the magnetic disk. The second thin plate is configured to be adjacent to the flange. The first thin plate and the second thin plate are formed of the same material. The viscoelastic body is configured to be interposed between the first thin plate and the second thin plate.
One or more magnetic disks 14 as recording media are housed in the housing space. It is assumed herein that, for example, four magnetic disks are housed. Each of the magnetic disks 14 has a diameter of, for example, 2.5 inches. The magnetic disk 14 is mounted on a spindle motor 15. The spindle motor 15 can rotate the magnetic disk 14 at high speed, such as 3600 rpm, 4200 rpm, 5400 rpm, 7200 rpm, 10000 rpm, and 15000 rpm.
A carriage 16 is also housed in the housing space. The carriage 16 comprises a carriage block 17. The carriage block 17 is rotatably coupled to a support shaft 18 extending in the vertical direction. A plurality of carriage arms 19 extending from the support shaft 18 in the horizontal direction are defined in the carriage block 17. The carriage block 17 may be molded of aluminum by extrusion.
A head suspension 21 is attached to the end of each of the carriage arms 19. The head suspension 21 extends forward from the end of the carriage arm 19. A flexure is attached to the front end of the head suspension 21. A flying head slider 22 is supported on the flexure. The flying head slider 22 can change its posture with respect to the head suspension 21 by the flexure. A magnetic head, i.e., an electromagnetic transducer device, is mounted on the flying head slider 22.
When an air flow is generated on a surface of the magnetic disk 14 by the rotation of the magnetic disk 14, positive pressure, i.e., buoyancy, and negative pressure act on the flying head slider 22 by the action of the air flow. When the buoyancy, the negative pressure, and a pressing force of the head suspension 21 are in balance, the flying head slider 22 can keep floating at relatively high rigidity during the rotation of the magnetic disk 14.
If the carriage 16 rotates about the support shaft 18 while the flying head slider 22 is floating, the flying head slider 22 can move along a radius line of the magnetic disk 14. As a result, the electromagnetic transducer device on the flying head slider 22 can traverse a data zone between the innermost recording track and the outermost recording track. Thus, the electromagnetic transducer device on the flying head slider 22 is positioned on the target recording track.
The carriage block 17 is connected to a power source such as a voice coil motor (VCM) 23. The carriage block 17 can rotate about the support shaft 18 by the action of the VCM 23. The swinging of the carriage arm 19 and the head suspension 21 can be realized by the rotation of the carriage block 17.
As illustrated in
A space between the sleeve 27 and the shaft 28 is filled with fluid such as lubricating oil. The shaft 28 can rotate at high speed about its axis in the sleeve 27 by the action of the fluid. A thrust flange 29 extending from the axis of the shaft 28 in the centrifugal direction is attached to the lower end of the shaft 28. The thrust flange 29 is received by a thrust plate 31. A space between the thrust flange 29 and the thrust plate 31 is also filled with fluid.
A rotor, i.e., a spindle hub 32, is fitted to the shaft 28. A flange 33 protruding to the outside is defined at the lower end of the spindle hub 32. The four magnetic disks 14 are mounted on the spindle hub 32. A through hole 14a penetrates through the center of each of the magnetic disks 14. The spindle hub 32 enters the through hole 14a. The lowermost magnetic disk 14 is received by the flange 33. An annular spacer 34 is interposed between the magnetic disks 14. The annular spacer 34 maintains the interval between the magnetic disks 14.
A clamp 35 is fitted to the upper end of the spindle hub 32. The clamp 35 is fixed onto the spindle hub 32 by six screws 36. With reference to
A plurality of coils 38 are fixed about the shaft 28 onto the bracket 25. A plurality of permanent magnets 39 are fixed onto the spindle hub 32. Each of the permanent magnets 39 is arranged on the wall surface opposite the coil 38 in the spindle hub 32. When an electric current is supplied to the coil 38, a magnetic field is generated by the coil 38. The permanent magnet 39 is driven by the magnetic field of the coil 38. The rotation of the spindle hub 32 is caused at the axis of the shaft 28. The magnetic disk 14 is rotated.
An annular viscoelastic body 43 is interposed between the first thin plate 41 and the second thin plate 42. A double-faced tape of a viscoelastic material such as VEM may be used for the viscoelastic body 43. The first thin plate 41 is bonded onto the second thin plate 42 by the action of the adhesive layer of the double-faced tape. The first thin plate 41 and the second thin plate 42 extend more largely than the viscoelastic body 43 in the radius direction of the magnetic disk 14. The inner edge of the viscoelastic body 43 is arranged outside from the inner edge of the first thin plate 41 and the inner edge of the second thin plate 42 in the radius direction of the magnetic disk 14. The outer edge of the viscoelastic body 43 is arranged inside from the outer edge of the first thin plate 41 and the outer edge of the second thin plate 42 in the radius direction of the magnetic disk 14. The protrusion of the viscoelastic body 43 from the outline of the thin plate 37 can be avoided irrespective of the sag of the viscoelastic body 43. The adhesion of the viscoelastic body 43 to the spindle hub 32 at the inner edge of the thin plate 37 can be avoided.
The first thin plate 41 and the second thin plate 42 may have the same thickness. The first thin plate 41 and the second thin plate 42 have a thickness of about 50 μm. The thickness of the viscoelastic body 43 is set to smaller than that of the first thin plate 41 and the second thin plate 42. The viscoelastic body 43 may have a thickness of about 25 μm. The thickness of the viscoelastic body 43 may be set to less than half of that of the first thin plate 41. The first thin plate 41 and the second thin plate 42 may have a thickness of about 100 μm. The thickness of the viscoelastic body 43 may be set to about 25 μm. The thickness of the viscoelastic body 43 may be set to less than a quarter of that of the first thin plate 41.
The first thin plate 41 is adjacent to the back of the clamp 35 between the uppermost magnetic disk 14 and the clamp 35. The second thin plate 42 is adjacent to the surface of the uppermost magnetic disk 14. The first thin plate 41 is adjacent to the back of the magnetic disk 14 between the lowermost magnetic disk 14 and the flange 33. The second thin plate 42 is adjacent to the surface of the flange 33. The first thin plate 41 is adjacent to the back of the annular spacer 34 between the annular spacer 34 and the magnetic disk 14. The second thin plate 42 is adjacent to the surface of the magnetic disk 14.
In the HDD 11, the thin plate 37 is interposed between the magnetic disk 14 and the annular spacer 34, between the magnetic disk 14 and the clamp 35, or between the magnetic disk 14 and the flange 33. The viscoelastic body 43 of the thin plate 37 is deformed by the vibration of the magnetic disk 14. The vibration of the magnetic disk 14 is attenuated by the deformation of the viscoelastic body 43. The positioning accuracy of the flying head slider 22 can be improved. Magnetic information can be written into the precise recording track position on the magnetic disk 14.
The first thin plate 41 and the second thin plate 42 of the thin plate 37 are adjacent to the magnetic disk 14, the annular spacer 34, the clamp 35, or the flange 33. The adhesion of the viscoelastic body 43 to the magnetic disk 14, the annular spacer 34, the clamp 35, and the flange 33 can be avoided. When the magnetic disk 14 is replaced, the magnetic disk 14, the annular spacer 34, and the thin plate 37 can be removed alone. The replacing operation can be simplified. The disposal of the expensive annular spacer 34 formed at a high shape accuracy can be avoided. The annular spacer 34 can be reused.
The clamp 35 exerts a pressing force toward the flange 33 by the torque of the screws 36. The sag is caused in the viscoelastic body 43 by the pressing force. The thickness of the viscoelastic body 43 is reduced to the lowest possible thickness by the first thin plate 41 and the second thin plate 42 of the thin plate 37. Typically, as the thickness of the viscoelastic body 43 is increased, the sag of the viscoelastic body 43 is increased. If the thickness of the viscoelastic body 43 is smaller than ever, the sag can be reduced. An error of the height of the carriage arm 19 from the surface of the magnetic disk 14 can be reduced.
The inventors examined the effect of the thin plate 37. For the examination, the inventors prepared the HDD 11 according to a specific example of the embodiment and an HDD as a comparative example. In the comparative example, the incorporation of the thin plate 37 was omitted. In the specific example and the comparative example, the number of revolutions of the magnetic disk was set to 10000 rpm. A magnetic disk having a diameter of 2.5 inches was used. Magnetic information was read from the magnetic disk by the electromagnetic transducer device of the flying head slider. The frequency characteristic of vibration was analyzed by the magnetic information.
As illustrated in
In the HDD 11, the eight thin plates 37 are mounted on the spindle motor 15. If the allowance value of the relative error of the magnetic disk 14 and the carriage arm 19 is set to, for example, 100 μm, then, the equation: 100 μm=X (the thickness of the viscoelastic body 43)×8 (thin plates)×0.2 (sag)+50 μm (the accuracy error of other components) is established. Typically, the sag of the viscoelastic body 43 corresponds to 20% of the thickness of the viscoelastic body 43. By this equation, the thickness X of the viscoelastic body 43 may be set to 31.25 μm or less. If the thin plate 37 having the viscoelastic body 43 having such thickness is used, the relative error can be set to less than the allowance value irrespective of the sag of the viscoelastic body 43. The positioning accuracy of the flying head slider 22 can be satisfactorily maintained.
As illustrated in
As illustrated in
As illustrated in
The thickness of the viscoelastic body 43 of the thin plate 37a may be set to about 50 μm. The thickness of the first thin plate 41 and the second thin plate 42 may be set to about 100 μm. In the thin plate 37a, the sag of the viscoelastic body 43 can be avoided by the action of the auxiliary thin plate 51. The thickness of the viscoelastic body 43 can be set to be large. The thickness of the viscoelastic body 43 may be set to about 100 μm and about 150 μm.
Since the auxiliary thin plate is not arranged adjacent to the outer edge of the thin plate 37a outside the viscoelastic body 43, the deformation of the viscoelastic body 43 can be allowed. The vibration of the magnetic disk 14 can be attenuated by the deformation of the viscoelastic body 43. The vibration attenuation effect can be increased by the increase in the thickness of the viscoelastic body 43. The thin plate 37a has a life longer than that of the thin plate 37. As illustrated in
The various modules of the systems described herein can be implemented as software applications, hardware and/or software modules, or components on one or more computers, such as servers. While the various modules are illustrated separately, they may share some or all of the same underlying logic or code.
While certain embodiments of the inventions have been described, these embodiments have been presented byway of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is a continuation of PCT international application Ser. No. PCT/JP2007/059257 filed on Apr. 27, 2007 which designates the United States, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2007/059257 | Apr 2007 | US |
Child | 12568447 | US |