This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2009-279702, filed Dec. 9, 2009.
(i) Technical Field
The present invention relates to a recording medium peeling device and an image forming device.
(ii) Related Art
In an electrophotographic type image forming device used as a copier, a printer or a facsimile, a recording medium is pressed against a moving surface for transferring and fixing an image.
According to an aspect of the invention, a recording medium peeling device includes:
a circularly moving section that has a moving surface circulating along a circulation course;
a pressing section that presses a recording medium passing through a pressing position in the circulation course, against the moving surface at the pressing position;
a peeling member that is disposed downstream from the pressing position in the circularly moving, that is apart from the moving surface, that is provided along the moving surface, that extends in a direction crossing a direction of the circularly moving, and that peels the recording medium after passing through the pressing position from the moving surface; and
a protruding member that is disposed downstream from the peeling member in a direction in which the recording medium after being peeled by the peeling member proceeds, that protrudes from the peeling member side to the recording medium side, and that slopes downstream.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the invention will be described below with reference to the drawings.
An image forming device 1 illustrated in
Since the six image forming sections 10A through 1OF have similar structures, the image forming section 1OF corresponding to black will be described as representing these six image forming sections. The image forming section 1OF includes a photoreceptor 11, a charging device 12 that charges the surface of the photoreceptor 11, an exposure device 13 that irradiates the photoreceptor 11 with exposure light based on an image signal supplied externally, a developing device 14 that develops the surface of the photoreceptor 11 with a toner, and a primary transfer device 15 that transfers the toner image to an intermediate transfer belt 20. The photoreceptor 11 has a surface in the shape of a cylinder and rotates in the direction of an arrow “a” around an axis of the cylinder.
Further, the -image forming device 1 includes the intermediate transfer belt 20 to which the toner image is transferred from the photoreceptor 11 of each of the image forming sections 10A through 10F, a secondary transfer device 30 that transfers the toner image from the intermediate transfer belt 20 to a paper sheet, a fixing device 40 that fixes the toner yet to be fixed on the paper sheet, a decurler 50 that corrects a curl of the paper sheet, and a paper conveyance section 60 that conveys the paper sheet along a conveyance course 1 and a front-and-back inversion course R2. Furthermore, the image forming device 1 includes paper containers 71 and 72 that contain the paper sheet(s), a deburring device 80 that removes a burr of the paper sheet before image formation, and a posture correcting section 73 that corrects the posture of the paper sheet. The image forming device 1 further includes a cooling section 74 that cools the paper sheet after the toner image is fixed, an output paper container 69 that receives the paper sheet after the image formation by the image forming device 1 is completed, and a controller 90 that controls each section of the image forming device 1. Here, the fixing device 40 is equivalent to an example of the recording medium peeling device according to the present invention. The fixing device 40 will be described later in detail.
The intermediate transfer belt 20 is a belt-shaped endless member supported by belt support rolls 21, 22 and 23, and circulates in the direction of an arrow “b” that passes by the image forming sections 10A through 10F and the secondary transfer device 30 in this order. Here, the combination of the image forming sections 10A through 10F and the intermediate transfer belt 20 is equivalent to an example of the image forming section according to the present invention.
The paper conveyance section 60 conveys the paper sheet along the conveyance course R1 and the front-and-back inversion course R2. The paper conveyance section 60 includes drawing rolls 61 and 62 that draw paper sheets from the paper containers 71 and 72, respectively, and a registration roll 64 that sends each of the paper sheets to the secondary transfer device 30 in timing for the transfer of the toner image by the secondary transfer device 30. The paper conveyance section 60 further includes belt conveyance devices 65 that convey the paper sheet from the secondary transfer device 30 to the fixing device 40 and from the fixing device 40 to the cooling section 74 while making the paper sheet cling to the external circumferential surfaces of belts 65a, and an output roll 66 that outputs the paper sheet to the outside of the image forming device 1. The paper conveyance section 60 further includes conveyance rolls 68 that are respectively disposed along the conveyance course R1 and the front-and-back inversion course R2 and convey the paper sheets. Incidentally, in
The paper conveyance section 60 conveys the paper sheet from each of the paper containers 71 and 72 along the conveyance course R1 passing through the deburring device 80, the posture correcting section 73, the secondary transfer device 30, the fixing device 40, the cooling section 74 and the decurler 50 sequentially. When double-sided printing is executed in the image forming device 1, the paper conveyance section 60 conveys the paper sheet along the front-and-back inversion course R2 diverging from the conveyance course R1 and returning to the conveyance course R1. The paper sheet is turned back and then turned upside down in the front-and-back inversion course R2. The paper sheet after being turned upside down returns to the conveyance course R1, subsequently passes through the deburring device 80 and the posture correcting section 73 again, and the toner image is transferred by the secondary transfer device 30 to the reverse side of the paper sheet, namely the side to which the toner image is yet to be transferred.
A basic operation of the image forming device 1 illustrated in
The five image forming sections 10A through 10E corresponding to the colors except black also respectively form toner images corresponding to the respective colors in a manner similar to the image forming section 10F corresponding to black. The intermediate transfer belt 20 is supported by the belt support rolls 21 through 23 and circulates in the direction of the arrow “b”. The image forming sections 10A through 10F transfer the toner images of the respective colors to the intermediate transfer belt 20 where the toner images are superimposed. In this way, the toner images according to the image data are formed on the intermediate transfer belt 20, and the intermediate transfer belt 20 moves while retaining the toner images.
Meanwhile, the paper sheets in the paper containers 71 and 72 are taken out by the drawing rolls 61 and 62, and then conveyed along the conveyance course R1 in the direction of an arrow “c” by the conveyance roll 68 and the registration roll 64 toward the secondary transfer device 30. The deburring device 80 disposed in the conveyance course R1 removes a burr present at an edge of the paper sheet, and the posture and the position of the paper sheet are corrected by the posture correcting section 73. The secondary transfer device 30 transfers the toner images on the intermediate transfer belt 20 to the paper sheet, by applying a bias potential for transfer between the intermediate transfer belt 20 and the paper sheet. The toner images are finally transferred to the paper sheet by the secondary transfer device 30 in this way. The paper sheet is then further conveyed in the direction of an arrow “d” by the belt conveyance devices 65, and the toner images transferred to the surface of the paper sheet and yet to be fixed are fixed by the fixing device 40. In this way, an image made up of the toner images is formed on the paper sheet. The fixing device 40 has a fixing belt 410 to raise thermal capacity. The paper sheet with the surface where the image is formed is cooled by the cooling section 74, and then a curl of the paper sheet is corrected by the decurler 50. Subsequently, the paper sheet is output by the output roll 66.
When double-sided printing is performed in the image forming device 1, the paper conveyance section 60 conveys, along the front-and-back inversion course R2, a paper sheet after being conveyed along the conveyance course R1. Along the front-and-back inversion course R2, the paper conveyance section 60 turns the paper sheet upside down and then conveys the paper sheet along the conveyance course R1 again. Meanwhile, when output of a paper sheet after being turned upside down is designated, although this is not the double-sided printing, the paper conveyance section 60 temporarily retracts, up to a midpoint of the front-and-back inversion course R2, the paper sheet after being conveyed along the conveyance course R1. Subsequently, the paper conveyance section 60 conveys the paper sheet in the reverse direction and then outputs the paper sheet. The output paper sheet is then laid in the output paper container 69.
Next, the fixing device 40, which is an exemplary embodiment of the recording medium peeling device according to the present invention, will be described in detail.
As illustrated in
The fixing belt 410 is supported by: a first heating roll 411, a second heating roll 412 and a third heating roll 413 each having a heat source 401 that emits heat; two tension rolls 414 and 415; and the peeling pad 430. The fixing belt 410 is an endless belt-shaped member made of resin such as polyimide. As illustrated in
The first heating roll 411 is a hard roll made of, for example, aluminum, and being in the shape of a cylinder as illustrated in
The second heating roll 412 also is a hard roll made of, for example, aluminum, and being in the shape of a cylinder. Further, as illustrated in
The third heating roll 413 also is a hard roll made of, for example, aluminum, and being in the shape of a cylinder. Further, as illustrated in
The peeling pad 430 is a member made of, for example, stainless steel and formed to be in the shape of a plate. This member includes a layer with a surface having a small coefficient of friction and heat resistance, and extends in a direction crossing the direction of the circulation. Further, as illustrated in
The fixed member 440 is a member made of, for example, aluminum, which extends along the peeling pad 430 and has hardness higher than the peeling pad 430. Further, the fixed member 440 is secured to a rotation shaft of the first heating roll 411, thereby having a fixed position relative to the circulation course R3. Furthermore, the peeling pad 430 is adhered to and thereby supported by the fixed member 440. The fixed member 440 is equivalent to an example of the fixed member having the fixed position relative to the circulation course.
The pressing roll 420 is a soft roll made of, for example, aluminum, having a circumferential surface where a resilient layer 421 is formed as illustrated in
As illustrated in
The peeling baffle 450 is a member made of, for example, stainless steel and having a surface where a layer with a small coefficient of friction and heat resistance is formed. As illustrated in
As illustrated in
The support base 460 includes the positioning projections 461 and 462 at both ends in a direction crossing the direction of the circulation, and is movable in a predetermined movement path. When the positioning projections 461 and 462 are made to abut against the fixed member 440 as a result of movement of the support base 460 in the movement path, the support base 460 is positioned relative to the circulation course R3. Here, as illustrated in
As illustrated in
Here, how to adjust the placement of the peeling baffle 450 will be described.
The peeling baffle 450 is adjusted so that the one long side 452 is close to the external circumferential surface of the fixing belt 410, and the distance between the one long side 452 and the external circumferential surface of the fixing belt 410 and the amount of curve of the peeling baffle 450 are ideal. As a result, high pealing performance is achieved, and damage due to the contact with the external circumferential surface of the fixing belt 410 is prevented.
In the following description, “the long side 452 close to the external circumferential surface of the fixing belt 410” is referred to as “an edge of the peeling baffle 450”.
To adjust the distance between each point of the edge of the peeling baffle 450 and the external circumferential surface of the fixing belt 410, a jig having a reference surface corresponding to the ideal position of each point of the edge relative to the external circumferential surface is used. To adjust the placement of the peeling baffle 450, at first, the support base 460 is removed from the fixed member 440. Next, the jig is positioned and fixed to the support base 460 by using the positioning projections 461 and 462 of the support base 460. Subsequently, the edge of the peeling baffle 450 is positioned relative to the reference surface of the jig through an operation described below. This operation is carried out in a place sufficiently far away from the fixing belt 410 that is prone to being damaged.
The peeling baffle 450 is secured by the fixing screws 471 via the spacer 480 to the fixed points 463 and 464 of the support base 460, in a state in which the edge abuts on the reference surface of the jig. Here, the contact portions 481 of the spacer 480, which contact the support base 460, have the above-described width in the direction in which the support base 460 extends. Therefore, even if the peeling baffle 450 is firmly secured to the support base 460 with the fixing screws 471, the curve of the peeling baffle 450 remains to the extent of enabling the positional adjustment of the edge.
After securing in this way, the curve of the peeling baffle 450 is corrected to remove the space relative to the reference surface of the jig, through a push by the correction screw 472 protruding from the support base 460 side. Such a curve correction is adjustment with sufficient flexibility, and the state achieved by this correction is maintained stably by the force of the curve of the peeling baffle 450. Incidentally, the curve provided to the peeling baffle 450 may be deviated toward one of the fixed points 463 and 464. However, the curve with such a deviation also is corrected properly by the correction screws 472 engaged in the screw holes 465 and 466 formed at the above-described positions.
After the peeling baffle 450 is positioned relative to the support base 460 in this way, the jig is removed from the support base 460. As a result, the peeling baffle 450 is put in the state of being supported by the support base 460 as illustrated in
After the peeling baffle 450 is thus supported, the support base 460 that supports the peeling baffle 450 is attached to the fixed member 440. At this moment, the support base 460 is attracted to the fixed member 440 by a biasing force of the spring 470, the positioning projections 461 and 462 of the support base 460 abut against the fixed member 440, and the support base 460 returns to the original position precisely. As a result, the peeling baffle 450 is precisely positioned relative to the circulation course R3, and the position of the edge of the peeling baffle 450 is close to an ideal position relative to the external circumferential surface of the fixing belt 410, so that the high peeling performance is realized.
This completes the description of how to adjust the placement of the peeling baffle 450, and the description of the fixing device 40 will be back and continued.
As illustrated in
The protruding member 490 is a member made of heat-resistant resin such as polyimide and shaped like a plate as illustrated in
Next, basic operations before and after the fixing by the fixing device 40 configured as described above and basic operations of the fixing device 40 will be described.
As illustrated in
The paper sheet with the surface where the toner images yet to be fixed are formed is sent to the fixing device 40, and then, as illustrated in
After passing through the pressing position and the image is formed, the paper sheet is peeled from the external circumferential surface of the fixing belt 410 by the peeling pad 430 that pushes up the fixing belt 410 from the internal circumferential surface side to the external circumferential surface side of the fixing belt 410. Subsequently, when the peeling is insufficient, the paper sheet is peeled from the external circumferential surface of the fixing belt 410 by the peeling baffle 450 provided along the external circumferential surface of the fixing belt 410. The paper sheet after being peeled from the external circumferential surface of the fixing belt 410 is conveyed toward the cooling section 74 by the belt conveyance device 65.
Here, as mentioned earlier, the protruding member 490 formed by the plate made of heat-resistance resin is adhered to a rear end of the support base 460 that supports the peeling baffle 450, namely to a downstream end in the direction in which the paper sheet peeled by the peeling baffle 450 proceeds. As illustrated in
Incidentally, in the exemplary embodiment, the tandem type of color printer is described as an example of the image forming device of the present invention. However, the image forming device of the present invention is not limited to this example, and may be any type of image forming device as long as an image forming section and a recording medium peeling device are included.
Further, in the exemplary embodiment, the fixing device is described as an example of the recording medium peeling device of the present invention, but the recording medium peeling device of the present invention is not limited to this example and may be any device that peels a recording medium after passing through a pressing position from a moving surface, such as a transfer device.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various exemplary embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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