Embodiments described herein relate generally to a recording medium removing apparatus, an erasing apparatus, a cutting apparatus, and a recording medium removing method.
For saving of resources, in some case, image formation is performed using erasable developing materials. As the erasable developing materials, there are toner, ink, and the like erased by heat. Recording media on which images are formed with such erasable developing materials are reused after being heated by an erasing apparatus to have the images erased from the recording media.
However, recording media inserted into the erasing apparatus are not always separated one by one. For example, in some case, a stapled sheet bundle, a pasted and bound sheet bundle, or the like is inserted.
If such a sheet bundle is conveyed, not only a jam occurs but also the erasing apparatus is damaged.
Concerning this problem, there is proposed a technique for setting a double feed sensor and a thickness sensor in a recording medium conveying path and, if plural recording media are simultaneously conveyed, discarding the recording media in a disposal box.
However, if a sheet bundle having thickness equal to or larger than a measurement tolerance of the thickness sensor is conveyed, not only a jam occurs but also a mechanism section is damaged.
Therefore, there is a demand for a recording medium removing apparatus that can remove a sheet bundle having thickness exceeding the tolerance of the thickness sensor when the sheet bundle is conveyed thereto, an erasing apparatus and a cutting apparatus including the recording medium removing apparatus, and a recording medium removing method for use in the recording medium removing apparatus.
Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than limitations on the apparatus and methods of the present embodiments.
Exemplary embodiments of a recording medium removing apparatus, an erasing apparatus, a cutting apparatus and a recording medium removing method of the present invention are explained in detail below with reference to the accompanying drawings.
In general, according to one embodiment, a recording medium removing apparatus includes: a thickness sensor configured to change an output signal according to the thickness of a recording medium; a recording medium conveying mechanism configured to convey the recording medium; a recording medium removing mechanism provided downstream in a recording medium conveying direction of the thickness sensor and configured to remove the recording medium sideways with respect to the recording medium conveying direction; and a control unit configured to remove, if the control unit determines that the recording medium is unconveyable, the recording medium from a recording medium conveying path with the recording medium removing mechanism.
According to another embodiment, an erasing apparatus includes: a thickness sensor configured to change an output signal according to the thickness of a recording medium; a recording medium conveying mechanism configured to convey the recording medium; a recording medium removing mechanism provided downstream in a recording medium conveying direction of the thickness sensor and configured to remove the recording medium sideways with respect to the recording medium conveying direction; a control unit configured to remove, if the control unit determines that the recording medium is unconveyable, the recording medium from a recording medium conveying path with the recording medium removing mechanism; and a heating roller configured to heat the recording medium to temperature equal to or higher than erasing temperature.
The double feed sensor 104 causes, for example, ultrasound to pass from one surface to the other surface of the recording medium and outputs a level of the ultrasound passed through the recording medium. The control unit determines double feed on the basis of the level.
The heating roller 107, as the heating device, is formed of metal and includes a heater on the inside thereof. The heating roller 107 heats an erasable developing material on the recording medium to temperature equal to or higher than the erasing temperature and subjects the recording medium to erasing.
Any heat source may be used for the heating device as long as the devices can heat the recording media to the color erasing temperature or higher. For the heating devices, for example, thermal heads, halogen heaters, graphite heaters, IH (Induction Heater), rollers formed by heat conducting materials with heat generating lamps inside, or the like may be employed.
Any heat source which heats the recording media without contacting also may be employed for the heating device.
Examples of the erasable developing material include a color-assuming compound, a developer, and a decolorizer.
Examples of the color-assuming compound include a leuco dye. Examples of the developer include phenol. Examples of the decolorizer include a substance that, when heated, dissolves with the color-assuming compound and does not have affinity with the developer.
The erasable developing material develops a color according to a mutual action of the color-assuming compound and the developer. Since the mutual action of the color-assuming compound and the developer is interrupted by heating to temperature equal to or higher than the erasing temperature, the developing material is erased.
The recording medium is determined as unreusable if an un-erased image is present on the recording medium. The recording medium is conveyed through the recording medium conveying path switched by the switching devices 109 and accumulated in the disposal box 111.
The recording medium removing apparatus 200 is set upstream in the recording medium conveying direction of the heating roller 107. The recording medium removing apparatus 200 is set further upstream in the recording medium conveying direction than a first curved portion of the recording medium conveying path.
The erasing apparatus 10 includes the thickness sensor 201 further upstream in the recording medium conveying direction than the recording medium removing apparatus 200. The thickness sensor 201 brings an actuator into contact with the recording medium, transmits the movement of the actuator to a permanent magnet, detects the movement of the permanent magnet with a magnetic sensor, and outputs a signal corresponding to the thickness of the recording medium. The control unit determines the thickness of the recording medium on the basis of the output signal.
The recording medium removing apparatus 200 includes the disposal box 111 below the recording medium removing apparatus 200.
The recording medium removing apparatus 200 conveys the recording medium determined as unconveyable on the basis of the output of the thickness sensor 201 in a direction perpendicular to the recording medium conveying direction and removes the recording medium from the recording medium conveying path. The control unit determines that the recording medium is unconveyable if the output of the thickness sensor 201 is equal to or larger than a threshold.
The erasing apparatus 10 may include, at a terminal end of the recording medium conveying path leading to the disposal box 111, a shredder mechanism 711 configured to cut a paper-like member. When a shredder inlet sensor is turned on, the shredder mechanism 711 rotates a shredder cutter. The erasing apparatus 10 inserts the recording medium determined as unreusable after an erasing operation into the shredder mechanism 711 and shreds the recording medium.
The recording medium removing apparatus 200 includes the discharge rollers 204 with a rotation axis thereof set in parallel to an arrow X1 direction, which is the recording medium conveying direction. The recording medium removing apparatus 200 removes the recording medium unconveyable by the discharge rollers 204 sideways with respect to the recording medium conveying direction, for example, an arrow X2 direction, which is the direction perpendicular to the recording medium conveying direction.
The recording medium removing apparatus 200 includes a frame 211 configured to support the conveying rollers 206 and the lower conveying rollers 206A. If the discharge motor 205 is driven in a state in which the clutch 205A is connected, the frame 211 is displaced in the arrow X2 direction, which is a direction in which the recording medium is removed.
The erasing apparatus 10 conveys the recording medium in the arrow X1 direction, which is the recording medium conveying direction. If the control unit determines, on the basis of the output of the thickness sensor 201, that the recording medium being conveyed is an unconveyable recording medium, the erasing apparatus 10 stops the conveying motor 207 at timing when the passage sensors 202 detect the recording medium.
In a state in which the conveying rollers 206 nip the recording medium in cooperation with the lower conveying rollers 206A, the erasing apparatus 10 connects the clutch 205A and drives the discharge motor 205.
Driving force of the discharge motor 205 displaces the frame 211, which supports the conveying rollers 206 and the lower conveying rollers 206A, in the X2 direction, which is the direction perpendicular to the recording medium conveying direction.
If the frame 211 displaces the conveying rollers 206 and the lower conveying rollers 206A in the arrow X2 direction, the discharge sensor 203 detects the recording medium.
If the discharge sensor 203 detects the recording medium, the erasing apparatus 10 drives the displacing mechanism 208 and displaces the conveying rollers 206 upward. If the conveying rollers 206 are displaced upward, the nipped recording medium is released.
The erasing apparatus 10 releases the clutch 205A and rotates the discharge motor 205. In a state in which the clutch 205A is released, driving force of the discharge motor 205 rotates the discharge rollers 204.
Therefore, the recording medium is removed in the X2 direction by the discharge rollers 204.
The main CPU 501 is connected to the double feed sensor 104, the thickness sensor 201, the passage sensors 202 provided in positions corresponding to the conveying rollers 206 in the recording medium conveying path of the recording medium removing apparatus 200 and configured to detect that the recording medium reaches a dischargeable position, and the discharge sensor 203, all of which are included in the erasing apparatus 10. The main CPU 501 receives outputs of these sensors.
The main CPU 501 is connected to an erasing device 504 configured to drive the heating roller 107, a recording medium conveying device 505, the conveying motor 207, the discharge motor 205, the clutch 205A, and the conveying roller solenoids 209 configured to drive the displacing mechanism 208 and lift and lower the conveying rollers 206. The main CPU 501 controls operations of these devices.
In Act 602, the erasing apparatus 10 determines, on the basis of an output of the thickness sensor 201, whether the recording medium is conveyable. If the erasing apparatus 10 determines that the recording medium is unconveyable, the erasing apparatus 10 proceeds to Act 603. If the erasing apparatus 10 determines that the recording medium is conveyable, the erasing apparatus 10 proceeds to Act 609.
In Act 603, the erasing apparatus 10 determines whether the passage sensors 202 detect the recording medium. If the erasing apparatus 10 determines that the passage sensors 202 detect the recording medium, the erasing apparatus 10 proceeds to Act 604. If the erasing apparatus 10 determines that the passage sensors 202 do not detect the recording medium, the erasing apparatus 10 returns to Act 603.
In Act 604, the erasing apparatus 10 connects the clutch 205A and drives the discharge motor 205 to displace the frame 211 to thereby move the recording medium nipped by the conveying rollers 206 and the lower conveying rollers 206A to the discharge rollers 204 side in the direction perpendicular to the recording medium conveying direction.
In Act 605, the erasing apparatus 10 rotates the discharge rollers 204.
In Act 606, the erasing apparatus 10 determines whether the discharge sensor 203 detects the recording medium. If the erasing apparatus 10 determines that the discharge sensor 203 detects the recording medium, the erasing apparatus 10 proceeds to Act 607. If the erasing apparatus 10 determines that the discharge sensor 203 does not detect the recording medium, the erasing apparatus 10 returns to Act 606.
In Act 607, the erasing apparatus 10 drives the conveying roller solenoids 209 to lift the conveying rollers 206. Therefore, the recording medium passed from the conveying rollers 206 and the lower conveying rollers 206A to the discharge rollers 204 is discharged to the disposal box 111 by the discharge rollers 204.
In Act 608, the erasing apparatus 10 determines whether the discharge sensor 203 detects the recording medium. If the erasing apparatus 10 determines that the discharge sensor 203 detects the recording medium, the erasing apparatus 10 returns to Act 608. If the erasing apparatus 10 determines that the discharge sensor 203 does not detect the recording medium, the erasing apparatus 10 returns to Act 601.
In Act 609, the erasing apparatus 10 conveys the recording medium. In Act 610, the erasing apparatus 10 executes an erasing operation on the recording medium.
As explained above, the erasing apparatus 10 including the recording medium removing apparatus 200 according to this embodiment includes the thickness sensor 201 configured to detect the thickness of the recording medium, the conveying rollers 206 and the lower conveying rollers 206A that are displaced in the direction perpendicular to the recording medium conveying direction while keeping nipping the recording medium, and the discharge rollers 204 provided at a side end in the recording medium conveying direction and configured to remove the recording medium in the direction perpendicular to the recording medium conveying direction.
Therefore, there is an effect that, even if a sheet bundle having thickness exceeding a tolerance of the thickness sensor is conveyed to the erasing apparatus 10, it is possible to remove the sheet bundle.
The erasing apparatus 20 includes the recording medium removing apparatus 700 upstream in a recording medium conveying direction of the heating roller 107.
The recording medium removing apparatus 700 conveys the recording medium determined as unconveyable on the basis of the output of the thickness sensor 201 in a direction perpendicular to the recording medium conveying direction and removes the recording medium from a recording medium conveying path. The control unit determines that the recording medium is unconveyable if the output of the thickness sensor 201 is equal to or larger than the threshold.
The erasing apparatus 20 may include, at a terminal end of the recording medium conveying path leading to the disposal box 111, a shredder mechanism 711 configured to cut a paper-like member.
The recording medium removing apparatus 700 includes a conveyance guide 703 that can be lifted and lowered, a removing belt 704 serving as a recording medium removing mechanism configured to remove the recording medium in the direction perpendicular to the recording medium conveying direction, a pickup roller 705 configured to pick up the recording medium, and conveying rollers 706.
The removing belt 704 is formed by, for example, an endless belt and rotates sideways with respect to the recording medium conveying direction, for example, in the direction perpendicular to the recording medium conveying direction. The recording medium removing apparatus 700 includes the removing belt 704 above the conveyance guide 703.
The recording medium removing apparatus 700 includes, on the conveyance guide 703, a groove section 703A through which the pawl section 704A passes.
The pawl section 704A has length for allowing a distal end of the pawl section 704A to fit in the groove section 703A when the conveyance guide 703 is lifted. The groove section 703A has depth for preventing the groove section 703A from interfering with the pawl section 704A when the pawl section 704A passes through the groove section 703A.
When the removing belt 704 rotates, the pawl section 704A of the removing belt 704 moves to cross the recording medium conveying path in the direction perpendicular to the recording medium conveying direction. The pawl section 704A removes the recoding medium on the conveyance guide 703 in the direction perpendicular to the recording medium conveying direction.
The recording medium removing apparatus 700 includes, in a setting position of the removing belt 704 of the recording medium conveying device 708, a home position sensor 901 configured to detect whether the pawl section 704A is present in a home position.
The main CPU 501 is connected to the double feed sensor 104, the thickness sensor 201, the passage sensors 202 provided in positions corresponding to the removing belt 704 in the recording medium conveying path of the recording medium removing apparatus 700 and configured to detect that the recording medium reaches a dischargeable position, and the discharge sensor 203, all of which are included in the erasing apparatus 20. The main CPU 501 receives outputs of these sensors.
The main CPU 501 is connected to the erasing device 504 configured to drive the heating roller 107, the recording medium conveying device 708, the conveying motor 207 configured to drive the conveying rollers, a removing belt motor 902 configured to drive the removing belt 704, and a conveyance guide lifting and lowering device 903 configured to lift and lower the conveyance guide 703. The main CPU 501 controls operations of these devices.
In Act 1102, the erasing apparatus 20 determines, on the basis of an output of the thickness sensor 201, whether the recording medium is conveyable. If the erasing apparatus 20 determines that the recording medium is unconveyable, the erasing apparatus 20 proceeds to Act 1103. If the erasing apparatus 20 determines that the recording medium is conveyable, the erasing apparatus 20 proceeds to Act 1108.
In Act 1103, the erasing apparatus 20 lifts the conveyance guide 703.
In Act 1104, the erasing apparatus 20 determines whether the passage sensors 202 detect the recording medium. If the erasing apparatus 20 determines that the passage sensors 202 detect the recording medium, the erasing apparatus 20 proceeds to Act 1105. If the erasing apparatus 20 determines that the passage sensors 202 do not detect the recording medium, the erasing apparatus 20 returns to Act 1104.
In Act 1105, the erasing apparatus 20 stops the conveying rollers 706 and rotates the removing belt 704. Therefore, the recording medium is discharged to the disposal box 111 by the removing belt 704.
In Act 1106, the erasing apparatus 20 determines whether the discharge sensor 203 detects the recording medium. If the erasing apparatus 20 determines that the discharge sensor 203 detects the recording medium, the erasing apparatus 20 proceeds to Act 1107. If the erasing apparatus 20 determines that the discharge sensor 203 does not detect the recording medium, the erasing apparatus 20 returns to Act 1106.
In Act 1107, the erasing apparatus 20 moves the removing belt 704 to the home position.
In Act 1108, the erasing apparatus 20 lowers the conveyance guide 703. In Act 1109, the erasing apparatus 20 conveys the recording medium. In Act 1110, the erasing apparatus 20 executes an erasing operation on the recording medium.
As explained above, the erasing apparatus 20 including the recording medium removing apparatus 700 according to this embodiment includes the thickness sensor 201 configured to detect the thickness of a recording medium, the removing belt 704 configured to remove the recording medium in the direction perpendicular to the recording medium conveying direction, and the conveyance guide 703 that can be lifted and lowered.
Therefore, there is an effect that, even if a thick sheet bundle is conveyed to the erasing apparatus 20, it is possible to remove the sheet bundle.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and apparatuses described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are indeed to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the benefit of priority from the prior the U.S. Patent Application No. 61/314,102, filed on Mar. 15, 2010, and the prior the U.S. Patent Application No. 61/314,105, filed on Mar. 15, 2010, and the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61314102 | Mar 2010 | US | |
61314105 | Mar 2010 | US |