Patent Grant
9085172
1. Field of the Invention
The present invention relates to a recording method and recording apparatus capable of suppressing drying of ink in inkjet recording heads.
2. Description of the Related Art
Japanese Patent Application Laid-Open No. 2000-255053 discusses a method, in a printing apparatus in which inkjet recording heads are fixedly arranged in a line in the direction of sheet conveyance, for maintaining humidity of the inkjet recording heads and suppressing drying of ink by continuously supplying humidified gas toward a nozzle of each of the recording heads from the upstream side thereof.
A Sheet such as paper that has an equilibrium moisture content (the state at which the sheet is neither gaining nor losing moisture) that changes according to a humidity in the air: the sheet absorbs moisture at higher humidity, and releases moisture at lower humidity. When a sheet is fed to an area near recording heads, the area having a high humidity due to humidified air supplied thereto, the sheet starts to absorb moisture.
As a result, some drop in humidity in the atmosphere occurs, and may disturb appropriate moisturization of the recording heads. Especially in a configuration with a plurality of recording heads fixedly arranged in a line in the direction along which humidified air is introduced, it takes some time for the humidified gas to flow down the line, and the moisture is absorbed by the recording heads in the order arranged. This tends to make the humidity retention of the downstream recording heads insufficient.
In view of the above problem, a first object of the present invention is to provide a recording method and recording apparatus capable of maintaining recording heads at an appropriate moisture level and suppress drying of ink during recording operation. The drying level of ink during recording operation of a recording heads changes depending on various conditions for the recording. For example, a sheet has a different equilibrium moisture content depending on the type of the sheet for the same ambient conditions. The sheets for inkjet printing are generally formed of base paper such as resin coated paper (hereinafter, referred to as RC sheet) and paper based paper (hereinafter, referred to as baryta paper).
The RC paper is formed of base paper coated with resin, and absorbs less moisture in the fiber of the paper than baryta paper. In other words, different types of sheets have different moisture absorption properties (different amount and rate of moisture absorption). Accordingly, when a sheet having a moisture absorption property larger than expected is used, since it takes a period of time for humidified gas to flow down the line of recording heads, which is supplied from the upstream side of the recording heads, and moisture in the gas is absorbed by the sheet, the humidity of the recording heads on downstream side is likely to become insufficient.
In view of the above problem, a second object of the present invention is to provide a recording method and recording apparatus capable of moisturizing recording heads without fail independently of the recording conditions.
According to an aspect of the present invention, a method for recording on a sheet to be conveyed with a recording head of an inkjet type in which nozzles are formed includes supplying a first humidified gas to the sheet with a first supply port, supplying a second humidified gas to a space where the nozzles are exposed, with a second supply port located at a position closer to the recording head than the first supply port, recording in the space where atmosphere humidity is increased, using the recording head, on the sheet having a moisture content increased in the supplying the first humidified gas step, and setting an amount of humidification of the first humidified gas depending on at least one recording condition.
Further features and aspects of the present invention will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the invention and, together with the description, serve to explain the principles of the invention.
Various exemplary embodiments, features, and aspects of the invention will be described in detail below with reference to the drawings.
Prior to the description of exemplary embodiments of the present invention, first, hysteresis of a sheet as a recording medium, such as glossy paper for inkjet, is described.
On the other hand, when the relative humidity decreases from the point C to the point B, the glossy paper for inkjet still contains an amount of moisture at the point D, which is larger than that at the point B. In other words, when glossy paper for inkjet is exposed to relative atmosphere humidity, the paper contains a larger amount of moisture when the relative humidity is decreased than when the relative humidity is increased.
In addition, the decrease in relative humidity from the point C to the point D causes smaller amount of desorption of moisture from the glossy paper for inkjet. Accordingly, when the paper is exposed again to a relative humidity equal to or more than that at the point C, the paper absorbs a less amount of moisture when the relative humidity at the point D is increased than that when the relative humidity at the point B is increased.
Thus, when a sheet is conveyed into a recording unit after the sheet is forced to absorb moisture, any absorption of moisture by the sheet in the recording unit can be restrained even when the unit is maintained at high relative humidity.
As a result, even when the relative humidity in the atmosphere around recording heads is increased to prevent evaporation of ink from the recording heads, the increased relative humidity can be maintained and the drying of ink can be suppressed, because absorption of moisture by the sheet is restrained. The present invention is based on such consideration.
The recording apparatus of this exemplary embodiment utilizes a roll-to-roll system. A sheet feeding unit 41 unwinds and feeds a continuous sheet 2. A winding rotary unit 42 rolls up the sheet after recording is performed thereon by a recording unit 9. The sheet feeding unit 41 in
The recording unit 9 has a housing illustrated by the dotted line in
The driven rollers 5 are supported by a support member (holder) 8, and located at positions opposite to the driving rollers 6 respectively with a sheet therebetween. Between the pairs of the driving rollers 6 and the driven rollers 5, recording heads 1 are disposed as a recording unit. The recording heads 1 are full-line inkjet recording heads that are fixed and each have at least one nozzle to discharge ink in the width direction of a sheet across the maximum width of the sheet for recording.
This exemplary embodiment is described using a thermal inkjet printer, but is applicable to inkjet printers of piezoelectric element, electrostatic element, and micro electro mechanical system (MEMS) types for example.
The number of the recording heads 1 fixedly arranged in a line along the sheet conveyance direction is equal to that of colors (six in
The recording unit 9 forms images in line printing process, by applying ink of corresponding colors using the recording heads 1 to a sheet while the sheet is moving. This exemplary embodiment is described using a roll sheet that is a continuous sheet, but sheets in other form may be used such as a continuous sheet that is folded into portions of a unit length, and cut sheets.
A first humidifying unit 4 (first humidifying unit) is provided upstream of the recording unit 9 along the sheet conveyance path. The first humidifying unit 4 humidifies a sheet before the sheet is conveyed to the recording unit 9. The first humidifying unit 4 supplies humidified gas (a first humidified gas) to the sheet before the sheet enters the recording unit 9, to increase moisture content of the sheets through absorption of moisture.
The first humidifying unit 4 includes a humidifying apparatus, a blower device, a supply port 43 (first supply port), and an intake port 44. A first gas in the first humidifying unit 4 is humidified by the humidifying apparatus, and is emitted from the supply port 43 by the blower device to be supplied to a sheet before the sheet enters the recording unit 9 (a first humidified gas). The intake port 44 may be provided at any position as long as it can take gas into the first humidifying unit 4.
The intake port 44 is provided at a distance from the supply port 43 along the sheet, and the supply port 43 is disposed in such a manner that the humidified gas is supplied therefrom in the direction substantially parallel to the sheet. The gas supplied from the supply port 43 can be suctioned into the intake port 44, and thereby circulation of the humidified gas can be achieved to reduce the amount of water used in the humidifying unit.
In addition to the first humidifying unit 4, a second humidifying unit 3 (second humidifying unit) is provided to humidify the narrow space where the nozzles of the plurality of recording heads 1 in the recording unit 9 are exposed. The second humidifying unit 3 introduces humidified gas (a second humidified gas) through a sheet entrance of the recording unit 9, so that the atmosphere humidity in the narrow space where the nozzles of the recording heads 1 are exposed is increased. This moisturizes the nozzles of the recording heads, and suppresses drying of the nozzles.
The second humidifying unit 3 is provided with the humidifying unit that also operates for the first humidifying unit 4, a blower device, and an intake port. The second humidifying unit 3 is connected to a supply duct 46 having, at the distal end thereof, a supply port 45 (a second supply port) to discharge humidified gas. The supply port 45 is located near the sheet entrance of the recording unit 9, and supplies humidified gas (the second humidified gas) to the narrow space in the recording unit 9.
The supply port 43 and the intake port 44 of the first humidifying unit 4 are located upstream of the supply port 45 of the second humidifying unit 3 relative to the recording unit 9. The gas humidified in the second humidifying unit 3 is introduced to the supply port 45 through the supply duct 46, and thereby a gas humidifying unit of the second humidifying unit 3 does not have to be located between the recording unit 9 and the first humidifying unit 4.
The humidified gas supplied from the second humidifying unit 3 flows along the sheet conveyance path and the narrow space therearound in the recording unit 9 from upstream to downstream. Specifically, around the positions of the recording heads 1, the humidified gas flows through the gap (hereinafter, referred to as a gap at recording) between the front end (the surface having a nozzle) of each of the recording heads 1 and the sheet. Between adjacent recording heads 1, the humidified gas flows through the gap between the support member 8 and the sheet.
In other words, the humidified gas passes through two different gaps to the most downstream recording head 1. The recording gap is usually only about 1 mm in the inkjet system. Thus, the flow rate of the humidified gas is increased when passing through the recording gap, which may adversely affect the impact precision of ink drops (i.e., main drops and satellite drops) discharged from the recording heads 1 for recording.
Accordingly, the humidified gas from the second humidifying unit 3 is desirably set to have a flow rate of 1 m/sec or less at the recording gap.
The drying unit 52 (not illustrated in
The humidified gas generated in the humidifier 55 is temporarily stored in a humidified gas tank 56. Then, for recording, the humidifying unit is activated to send a necessary amount of the humidified gas to the first humidifying unit 4 and the second humidifying unit 3 so that the sheet can be humidified as required. Between the mixing unit 53 and the humidifier 55, a heater is provided to finely control temperatures of the mixed gas and the humidified gas.
Now, the humidity levels of the first humidified gas supplied from the first humidifying unit 4 and the second humidified gas supplied from the second humidifying unit 3 are described.
The humidity in the atmosphere around the recording heads 1 needs to be at a level at which ink is unlikely to evaporate from the recording heads 1. For example, for a temperature from 30 to 40° C., the corresponding relative humidity is about 60 to 70%. Thus, the second humidifying unit 3 is desirably set to have a relative humidity of about 60 to 70%, but may have other relative humidity that suppresses the evaporation of ink from the recording heads 1.
The first humidifying unit 4 desirably causes the sheet to absorb moisture until it reaches the equilibrium moisture content. The maximum moisture content is different depending on the sheet types. As a standard value, the gas having an absolute humidity equal to or more than that of the humidified gas supplied from the second humidifying unit 3 can be supplied to the sheet from the first humidifying unit 4.
The data in the reception buffer 11 is transferred to a memory unit 13 and temporarily stored in a random access memory (RAM) under control of a central processing unit (CPU) 12. A mechanism control unit 14 drives a mechanism unit 15 including line head carriages, caps, and wipers, in response to commands from the CPU 12.
A sensor/switch (SW) control unit 16 sends signals to the CPU 12 from a sensor/SW unit 17 consisting of various sensors such as temperature and humidity sensors, and switches. A display control unit 18 controls a display unit 19 such as a liquid crystal display, in response to commands from the CPU 12.
The humidification control unit 20 controls a humidifying unit (i.e., the first humidifying unit 4 and the second humidifying unit 3) 21, in response to commands from the CPU 12. In this control, the CPU 12 determines the amount of moisture to be supplied to the sheet, based on various information such as ambient temperature, sheet type, sheet thickness, temperature of line head, volume of input image data to be recorded, to set humidifying conditions for the operation performed by a humidifying unit 21.
A recording-head control unit 22 drive-controls the recording heads 1, detects state information of the recording heads 1 such as temperature, and transmits the information to the CPU 12, in response to commands from the CPU 12.
With the structure described above, the first humidifying unit 4 is arranged upstream of the recording unit 9 along the sheet conveyance path, so that the first humidified gas is supplied to the sheet before the sheet enters the recording unit 9. This increases the moisture content of the sheet before the sheet enters the recording unit 9. The second humidifying unit 3 supplies the second humidified gas through the sheet entrance in such a manner that the humidified gas flows from the upstream to downstream along the conveyance path in the recording unit 9.
The second humidified gas is sent into the recording unit 9 in advance to the sheet feeding, to increase the atmosphere humidity in the narrow space where the nozzles of the recording heads 1 are exposed, and to moisturize the nozzles. As a procedure, in a first step, the first humidified gas is supplied through a first supply port to the conveyed sheet to increase moisture content of the sheet.
In a second step, the second humidified gas is supplied to the narrow space where the nozzles are exposed through a second supply port located at a position closer to the recording heads than the first supply port, to increase the atmosphere humidity in the narrow space, and moisturize the nozzles. In a third step, the sheet portion having the moisture content increased in the first step is advanced into the narrow space having the atmosphere humidity increased in the second step, and data is recorded on the sheet portion using the inkjet recording heads.
Through the steps, when the sheet passes through the space for recording, the sheet already has the increased moisture content due to the first humidified gas, thereby restraining the sheet from absorbing the moisture in the second humidified gas.
As a result, the narrow space from the upstream recording head to the downstream recording head is maintained at high humidity, which reliably moisturizes the nozzles. Consequently, defective ink discharge is prevented, such as discharge failure and discharge in wrong directions.
In the area 2, the sheet is humidified by the first humidifying unit 4 before recording. At the end of the area 2 humidified by the first humidifying unit 4, the sheet has a moisture content Q2 larger than the moisture content Q1 by an absorbed moisture content ΔQ1 that was sprayed by the first humidifying unit 4 to the sheet: Q2=Q1+ΔQ1. The absorbed moisture content ΔQ1 varies depending on the temperature and humidity of the humidified gas (a first humidified gas) sprayed to the sheet in the area 2 and the period of time the sheet stays in the area 2.
In the area 3, the moisture content of the sheet humidified in advance in the area 2 is decreased. In the area 3, an amount of moisture ΔQ2 is desorbed from the sheet. As a result, at the end of the humidifying area 3 immediately before the entrance to the recording unit 9, the sheet has a moisture content Q3 smaller than the moisture content Q2: Q3=Q2−ΔQ2. The amount of desorbed moisture ΔQ2 varies depending on the temperature and humidity in the housing of the recording apparatus and the period of time the sheet stays in the area 3.
In the area 4, the humidified gas (a second humidified gas) is supplied from the second humidifying unit 3 from upstream to downstream in the space where the nozzles of the plurality of recording heads 1 are exposed in the recording unit 9. The sheet in the temperature and humidity in the area 4 has an equilibrium moisture content Q4.
If the sheet immediately before the entrance to the area 4 has a moisture content Q3 approximately equal to the equilibrium moisture content Q4, the sheet does not absorb moisture in the area 4, and thereby the sheet causes no decrease in humidity around the nozzles. Thus, controlling the moisture content Q3 not to be significantly smaller than the equilibrium moisture content Q4 leads to appropriate moisturizing of the nozzles of the recording heads 1.
From the above relationships Q3=Q2−ΔQ2 and Q2=Q1+ΔQ1, Q3=Q1+ΔQ1−ΔQ2 can be obtained. In other words, the moisture content Q3 is determined by the initial moisture content Q1, the absorbed moisture content ΔQ1 in the area 2, and the amount of desorbed moisture ΔQ2 in the area 3. Therefore, the ambient temperature and humidity in the recording apparatus, the temperature and humidity of the first humidified gas, and the periods of time the sheet stays in the areas 2 and 3, are set so that the moisture content Q3 is approximately equal to the equilibrium moisture content Q4.
The hysteresis of the sheet illustrated in
(Approach 1)
In a first approach to variably set an amount of humidification, the humidity of the first humidified gas generated by the first humidifying unit 4 is variably controlled. A higher humidity of the humidified gas results in a larger amount of humidification. The flowchart in
In step S11, before recording, information about a sheet type is obtained using a sensor that detects the sheet type. As an example of the sensor, a medium sensor is known which optically reads a sheet surface using an optical sensor to determine a type of the sheet based on the obtained surface state information. Alternatively, the information about a sheet type may be obtained using sheet information specified by an operator, without using a sensor. Otherwise, the information about a sheet type may be obtained from information in a file that stores information about recording jobs.
The other known processes may be used. The following example is described when the sheet type is either glossy paper or semi-glossy paper. In this example, the glossy paper has baryta paper base, while the semi-glossy paper has RC paper base.
In step S12, according to the sheet type information obtained in step S11, a target temperature and humidity of the first humidified gas generated by the first humidifying unit 4 is set with reference to a data table stored in a memory in a control unit. Table 1 is a specific data table with parameters. Since the baryta paper has larger moisture absorption property than the RC paper, the glossy paper has a larger target humidity than the semi-glossy paper. The target temperatures are equal to each other in this example, but may be different.
In step S13, according to the target temperature and humidity set in step S12, the first humidifying unit 4 is controlled. Specifically, the humidification control unit 20 controls the humidifier 55 in
In the above sequence, since the glossy paper having larger moisture absorption property can be also sufficiently humidified in advance, the nozzles of the recording heads 1 are all appropriately moisturized during recording operation. In the case where semi-glossy paper is used, the amount of water consumed in the first humidifying unit 4 is small, thereby suppressing the electricity consumption in waste for generation of humidified gas, and decreasing the frequency to refill water for further reduction in running cost.
(Approach 2)
In a second approach to variably set an amount of humidification, a flow rate of the first humidified gas per unit time supplied from the first humidifying unit 4 is variably controlled. A larger flow rate results in a larger amount of humidification. The flowchart in
In step S21, as in step S11 of
In step S23, according to the target flow rate set in step S22, the first humidifying unit 4 is controlled. A change in flow rate per unit time is achieved by changing the capability of a blower device in the first humidifying unit 4, or changing the opening area formed in the supply port 43. The blower device capability or the opening area is variably controlled by the humidification control unit 20.
In the approach 2, the same effect as that of the approach 1 can be obtained. As compared to the approach 1, advantageously, the time required to change the amount of humidification is reduced. Thus, in the case where the sheet feeding unit 41 includes a plurality of rolls to selectively feed a sheet, change in the amount of humidification can be switched in a short period of time when the sheet roll to be used is switched.
(Approach 3)
In a third approach to variably set an amount of humidification, a humidity of the first humidified gas generated by the first humidifying unit 4 is variably controlled, and also a flow rate of the first humidified gas per unit time supplied from the first humidifying unit 4 is variably controlled. Furthermore, these target values are changed in response to an ambient temperature. The flowchart in
In step S31, like in step S11 of
In step S33, according to the obtained information about the sheet type and the ambient temperature, a target temperature and humidity of the first humidified gas generated by the first humidifying unit 4 are set with reference to a data table stored in the memory in the control unit. In step S34, according to the obtained information about the sheet type and the ambient temperature, a target flow rate of the first humidified gas per unit time supplied from the first humidifying unit 4 is set with reference to a data table stored in the memory in the control unit.
Tables 3-1 and 3-2 illustrate examples of data table. Table 3-1 illustrates data for ambient temperature less than 25° C., while Table 3-2 illustrates data for ambient temperature of 25° C. or more, with difference in the target humidity and target flow rate.
The parameters in Tables 3-1 and 3-2 are set so that the amount of humidification is larger in a high temperature environment (at an ambient temperature of 25° C. or more) than in a low temperature environment (at an ambient temperature less than 25° C.). This is because that the initial moisture content Q1 in the area 1 and the amount of desorbed moisture ΔQ2 in the area 3 in
A lower ambient temperature results in a larger initial moisture content Q1 and a smaller amount of desorbed moisture ΔQ2. To control the moisture content Q3 of the sheet before the entrance to the recording unit 9 not to be significantly smaller than the equilibrium moisture content Q4, higher preliminary humidification at the first humidifying unit 4 is required. Accordingly, the amount of humidification to the sheet is set to be larger in the higher temperature environment (at an ambient temperature of 25° C. or more).
In step S35, according to the target humidity and target flow rate set in step S22, the first humidifying unit 4 is controlled. Depending on the ambient temperature, not both but only one of the target humidity and the target flow rate may be variable.
According to this exemplary embodiment, in addition to the above effect, advantageously, parameters can be changed quickly in response to a change in ambient temperature during recording operation, resulting in reliable moisturization of the recording heads 1.
(Approach 4)
In a fourth approach to variably set an amount of humidification, the period of time the sheet stays in the humidifying area (area 2) in the first humidifying unit 4 is variably controlled. As a specific device to change a staying time of a sheet, a loop forming unit 60 is provided to form a loop in the sheet during its conveyance near the supply port 43, so that a change in the size of the loop changes a substantial staying time of the sheet in the humidifying area. A larger loop results in a longer staying time and a larger amount of humidification.
A loop forming unit 60 includes a loop forming roller 65 and two moving rollers movable around the loop forming roller 65. The loop forming roller 65 and the two moving rollers 66 do not have any driving force, and are driven to rotate. The sheet passes between the loop forming roller 65 and the moving rollers 66. Conveyance rollers 61 are disposed upstream and downstream of the loop forming unit 60 respectively along the direction of sheet conveyance. The loop forming roller 65 is moved vertically by a moving mechanism.
As the loop forming roller 65 moves downward, the two moving rollers 66 moves as if they escape laterally. The sheet wraps around the lower half of the loop forming roller 65, and is also nipped between the loop forming roller 65 and the moving rollers 66. The depression of the sheet by the loop forming roller 65 corresponds to an increase in a length of the sheet conveyance path. The increased length of the sheet is referred to as “amount of loop”.
In step S42, according to the information about sheet type obtained in step S11, a target amount of loop to be formed using the loop forming unit is set with reference to a data table stored in the memory in the control unit. Table 4 is a specific data table with parameters. The target amount of loop for glossy paper is larger than that for semi-glossy paper, because baryta paper has larger moisture absorption properties than RC paper.
In step S43, according to the target amount of loop set in step S42, the loop forming unit is controlled. The mechanism control unit 14 in
As described above, an amount of loop of the sheet, which is a length of the sheet conveyance path, can be changed in the humidifying area of the first humidifying unit 4. A larger length of the sheet conveyance path results in a longer staying time of the sheet in the humidifying area, and in turn a larger amount of humidification with the first humidified gas. As illustrated in Table 4, the glossy paper having larger moisture absorption property is also sufficiently humidified in advance, and thereby the nozzles of the recording heads 1 are all appropriately moisturized during recording operation.
An amount of humidification can be controlled only by forming a loop. Accordingly, as compared to the approach 1, advantageously, the time required to change an amount of humidification can be further reduced. When a continuous sheet is used, the loop forming unit located upstream of the recording unit contributes to increase stability of accuracy in conveying the sheet in the recording unit, leading to high recording accuracy.
(Approach 5)
An approach 5 is a modification of the approach 4.
In the area 3 that is a non-humidifying area, moisture is desorbed from the sheet. Thus, a longer staying time of the sheet in the area 3 results in a larger amount of desorption of moisture, decreasing a moisture content of the sheet. If the humidification in advance in the first humidifying unit 4 is excessive, the loop forming roller 65 in the area 3 can be used to form a loop in the sheet to cause desorption of the excessive moisture. In this way, a sheet of any type can enter the recording unit 9 with an appropriate moisture content Q3.
In the above exemplary embodiment, a preliminary humidification is controlled based on a sheet type. The humidification can be influenced by recording conditions other than sheet type. Examples of the conditions include sheet size, sheet thickness, coating on one or both side of a sheet, and continuous or discontinuous sheet form.
As for sheet size, a larger sheet size (area) increases an amount of moisture required to cause the entire sheet to reach its equilibrium moisture content. As for sheet thickness, a larger thickness increases an amount of moisture to be supplied. As for coating, a sheet having coating on both sides requires a larger amount of moisture than a one-side coated sheet.
As for sheet form, a continuous sheet without boundary requires a larger amount of moisture than cut sheets. Therefore, desirably these recording conditions are also considered in variably setting the amount of humidification with the first humidified gas.
The other recording conditions include a speed to convey a sheet during recording. A higher sheet-conveyance speed reduces a staying time of the sheet in the area 2, which may cause the sheet to enter the recording unit 9 before the equilibrium moisture content is not reached. In the case where the sheet-conveyance speed in the recording unit 9 is not regulated, desirably, the amount of humidification with the first humidified gas is variably set in response to the speed, as described above.
In the case, any of the above approaches illustrated in
The above example uses a line printer having full-line inkjet recording heads that are fixed. The present invention is applicable to serial printers as well as line printers. In a serial printer, images are formed by alternate operations of scanning by recording heads and feeding a predetermined amount of sheet in a step.
The number of scanning (passes) by recording heads per step may be one or more depending on a recording mode. The amount of sheet movement per unit time, which is the average sheet conveying speed in a step, varies depending on the number of passes.
The number of recording passes substantially determines a sheet conveying speed: a larger number of passes decreases a sheet conveying speed. In a serial printer, since the sheet conveyance is stopped during scanning by the recording heads, the staying time of the sheet in the humidifying area of the first humidifying unit 4 varies depending on a recording mode (the number of passes). Accordingly, desirably, based on a sheet conveying speed as a recording condition, the amount of humidification with the first humidified gas is variably set, as described above.
A recording apparatus according to a second exemplary embodiment of the present invention is described. In the above exemplary embodiment, the amount of preliminary humidification with the first humidified gas is variably set based on a sheet type. On the other hand, in the present exemplary embodiment, a recording apparatus for duplex printing on a continuous sheet is used, in which the amount of preliminary humidification differs between recordings on a front surface (first side) and a rear surface (second side).
The recording apparatus of the present exemplary embodiment has the same structure from a sheet feeding unit 41 to a recording unit 9 as those of the above exemplary embodiment, and has areas 1 to 4. The recording apparatus further includes a cutter unit 31, a drying unit 32, and a winding rotary unit 33. The winding rotary unit 33 serves as a reversing device that reverses two sides of a sheet upside down through temporal roll-up of the sheet.
The recording apparatus includes a humidifying apparatus similar to that described with reference to
In step S52, the first side of the sheet is humidified in advance by a first humidifying unit 4. As described in the first exemplary embodiment, an amount of humidification with a first humidified gas is variably set according to a sheet type used or the other recording conditions.
In step S53, a plurality of images are recorded in sequence on the first side of the sheet that is conveyed to a recording unit 9 after the preliminary humidification. The recorded images pass through the cutter unit 31 in the state of the continuous sheet to the drying unit 32, where the sheet portion with images are heated for drying. The drying unit 32 includes a blower that blows heated gas to the sheet.
In step S54, the sheet that has passed through the drying unit 32 is rolled up by the winding rotary unit 33 in the continuous form. For the roll-up, the winding rotary unit 33 rotates counterclockwise (
When a predetermined number of images are recorded, the sheet is cut at the position behind the image recorded last by the cutter unit 31. The continuous sheet downstream of the cut position is all rolled up by the winding rotary unit 33. Simultaneously, the remaining continuous sheet located upstream of the cut position is back fed to be rolled up by the sheet feeding unit 41. The recording on the first side of the sheet is done here. Then, recording on the second side of the sheet is started.
In step S55, the winding rotary unit rotates in the opposite direction, that is, clockwise (
In step S56, the second side of the sheet is humidified in advance by a first humidifying unit 4. The amount of humidification with a first humidified gas is set to be different from that for the first side in step S52. To change the amount of humidification, any one of the approach 1 to 5 in the first exemplary embodiment may be used.
In step S57, a plurality of images corresponding to the images on the first side are recorded in sequence on the second side of the sheet that is conveyed to a recording unit 9 after the preliminary humidification. In step S58, the sheet is cut by the cutter unit 31 for each of the recorded image.
The cut sheets pass through the drying unit 32 for quick drying. In step S59, the cut sheets that have passed through the drying unit 32 are discharged one by one to the outside of the recording apparatus. In this way, a plurality of cut sheets having images on both sides are obtained, and the operation sequence for duplex printing ends.
In the above sequence, the sheet rolled up by the winding rotary unit 33 with recorded images on the first side is in the state after the processes for preliminary humidification, recording (application of ink), and drying are completed. Accordingly, the sheet has a moisture content different from the initial moisture content at the sheet feeding unit 41. The sheet of a desired thickness may have different moisture contents on the first and second sides thereof.
The moisture content on the second side is decreased when the sheet has passed through the drying unit 32 of high temperature after the first-side recording. In other words, the moisture content on the second side of the sheet in the second-side recording mode is likely to be lower than that of the first side in the first-side recording mode.
Accordingly, in the second preliminary humidification in step S57, the amount of humidification is increased as compared to that in the first preliminary humidification in step S52, to minimize the difference in the moisture content Q3 of the sheet between in the first-side recording mode and in the second-side recording mode, before the entrance to the recording unit 9
The above operation is effective when the drying unit 32 has an adequate capability for drying. The capability of the drying unit 32, however, may be very small, or the drying unit 32 may be eliminated in some structures. In these cases, the sheet having recording on the first side is inevitably rolled up by the winding rotary unit 33 without adequate drying.
When the sheet is supplied for the second-side recording, the moisture content of the second side of the sheet in the second-side recording mode is likely to be higher than that of the first side in the first-side recording mode. Thus, in the second preliminary humidification in step S57, the amount of humidification is decreased as compared to that in the first preliminary humidification in step S52, to minimize the difference in the moisture content Q3 of the sheet between in the first-side recording mode and in the second-side recording mode, before the entrance to the recording unit 9.
As described above, the amount of preliminary humidification is set to vary depending on whether the first-side recording mode or the second-side recording mode, in duplex printing. The relative size of the amounts of humidification is determined by presence/absence of the drying unit 32, its capacity for drying, and the other conditions unique to the apparatus. Consequently, in either mode, the nozzles in the recording heads are appropriately moisturized, and high quality images can be formed on the both of the first and second sides.
The benefit of both of the exemplary embodiments is that humidification of a sheet in advance suppresses moisture absorption by the sheet during recording, maintains recording heads at an appropriate moisture level, and prevents defective discharge of ink. In the humidification, the amount of humidification with humidified gas is variably set depending on recording conditions, resulting in more reliable moisturization of the recording heads.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-131255 | Jun 2010 | JP | national |
This application is a Divisional of U.S. application Ser. No. 12/965,758, filed Dec. 10, 2010, which claims priority from Japanese Patent Application No. 2010-131255 filed Jun. 8, 2010, which are hereby incorporated by reference herein in their entireties.
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