Recovery of bitumen or heavy oil in situ by injection of hot water of low quality steam plus caustic and carbon dioxide

Information

  • Patent Grant
  • 5056596
  • Patent Number
    5,056,596
  • Date Filed
    Thursday, June 7, 1990
    34 years ago
  • Date Issued
    Tuesday, October 15, 1991
    33 years ago
Abstract
Laboratory coreflood experiments were conducted on Athabasca oil sands using hot water and caustic or carbon dioxide. Production temperatures were maintained at 150.degree. C. or lower and at an injection pressure of 3.55 MPa (500 psi). The objective of the experiments was to determine the conditions under which oil-in-water (O/W) emulsion could be produced in-situ. In addition, the study was to investigate the potential benefit of adding carbon dioxide to hot water to improve bitumen recovery.The results prove that when the pH of injected fluids is between 10.5 and 11.5, the O/W emulsion predominates. The emulsion is stable and has a viscosity much lower than that of the oil itself, due to the continuous water phase, and should beneficial in the recovery of heavy oil and bitumen. When the injected fluids have a pH less than 10.5, the water-in-oil (W/O) emulsion predominates. The laboratory data indicate that even this type of emulsion behaves as an O/W in the core but it is unstable and when produced the droplets quickly coalesce and immediately form the observed W/O emulsion.The addition of carbon dioxide to hot water at low temperatures proved to be effective in improving bitumen recovery over that from hot water alone. This is believed to be due to the effect of carbon dioxide absorption in reducing bitumen viscosity which resulted in improved bitumen mobilization. Another beneficial effect is the increase in pressure gradient due to the presence of free carbon dioxide, beyond the solubility limit, in the injected stream. The hot water-CO.sub.2 runs produces mostly W/O emulsion. The best recovery was achieved when the produced fluids temperatures was around 130.degree. C.
Description
Claims
  • 1. A method of producing heavy crude oil or tar sand oil or bitumen from an underground formation containing the same which comprises utilizing or establishing an aqueous fluid communication path within and through said formation between an injection well or conduit and a production well or conduit which comprises introducing into said formation within said communication path via said injection well or conduit an aqueous stream comprising hot water and carbon dioxide, continuing the injection of said aqueous stream into said underground formation along said communication path and recovering or producing from said formation via said production well injected aqueous stream, together with heavy crude oil or tar sand oil or bitumen, said recovered aqueous stream being at a temperature of about 130.degree. C.
  • 2. A method in accordance with claim 1 wherein said aqueous stream is introduced at a temperature at least about 30.degree. C. higher than the temperature of the produced aqueous stream.
  • 3. A method of producing heavy crude oil or tar sand oil or bitumen from an underground formation containing the same which comprises utilizing or establishing an aqueous fluid communication path within and through said formation between an injection well or conduit penetrating said formation and a production well or conduit penetrating said formation, which comprises introducing into said formation within said communication path via said injection well or conduit an aqueous stream comprising hot water, aqueous caustic NaOH and carbon dioxide, continuing the injection of said aqueous stream into said formation along said communication path and recovering or producing from said formation via said production well the injected aqueous stream, together with heavy crude oil or tar sand oil or bitumen, at a temperature of about 130.degree. C.
  • 4. A method in accordance with claim 3 wherein said injected aqueous stream is introduced into said formation at a temperature of at least about 30.degree. C. higher than the temperature of the produced aqueous stream.
  • 5. A method of producing a heavy crude oil or tar sand oil or bitumen from an underground formation containing the same, which comprises utilizing or establishing an aqueous fluid communication path within and through said formation between an injection well and a conduit penetrating said formation and a production well or conduit penetrating said formation, which comprises introducing sequentially into said formation within said communication path via said injection well or conduit an aqueous stream of hot water and aqueous NaOH, followed by the introduction into said formation of an aqueous stream comprising hot water and carbon dioxide and recovering or producing from said formation via said production well the injected aqueous stream, together with heavy crude oil or tar sand oil or bitumen at a temperature of about 130.degree. C.
  • 6. A method in accordance with claim 5 wherein said aqueous streams are introduced into said formation at a temperature of at least about 30.degree. C. higher than the temperature of the produced aqueous stream.
  • 7. A method of producing heavy crude oil or tar sand oil or bitumen from an underground formation containing the same, which comprises utilizing or establishing an aqueous fluid communication path within and through said formation between an injection well or conduit penetrating said formation and a production well or conduit penetrating said formation, which comprises introducing sequentially into said formation within said communication path via said injection well or conduit an aqueous stream comprising hot water and carbon dioxide, followed by the injection of an aqueous stream comprising hot water and aqueous caustic NaOH and recovering or producing from said formation via said production well the injected aqueous streams at a temperature of about 130.degree. C.
  • 8. A method in accordance with claim 7 wherein said aqueous streams are introduced into said formation at a temperature of at least about 30.degree. C. higher than the temperature of the produced aqueous streams.
BACKGROUND OF THE INVENTION

This is a continuation of application Ser. No. 229,008, filed Aug. 5, 1988, now abandoned. This application is related to copending patent application Ser. No. 152933 filed Feb. 5, 1988, now U.S. Pat. No. 4,846,275 entitled Recovery of Heavy Crude Oil or Tar Sand Oil or Bitumen from Underground Formations in the name of Alex S. Mckay, one of the applicants herein. While most Athabasca bitumen is produced as either oil-in-water (0/W) or water-in-oil (W/0) emulsion there has been no general recognition that these emulsions are formed in the reservoir and can play a significant role in the recovery processes. In a recent publication, M. Sarbar in an article entitled "The Effect of Chemical Additives on the Stability of Oil-in-Water Emulsion Flow through Porous Media", Paper No. 87-38-25, 38th Annual Technical Meeting of the Petroleum Society of CIM, Calgary, Alberta, Canada, June 7-10, 1987, reported that while the Texaco Pilot in Athabasca, Alberta produced mostly O/W emulsion, they had no proof that it was generated in the reservoir. However, their laboratory studies showed that it was possible to transport a synthetic crude O/W emulsion through a sand pack. Other oil sands pilots produce mostly W/O emulsion which suggests that this emulsion is not generated in the reservoir because of the high viscosity. In a previous investigation, T. N. Nasr et al in an article entitled "The Use of CO.sub.2 with Steam in Bitumen Recovery from Oil Sand-Effect of Injection Strategies", Proc. of the WRI/DOE Tar Sand Symposium, Vail, Colo., U.S.A., June 26-29, 1984, has demonstrated that carbon dioxide plus steam improved oil recovery from Athabasca oil sands over that from steam alone. From that investigation, it became evident that a significant amount of bitumen could be recovered from the hot water-CO.sub.2 in the reservoir at temperatures less than the steam temperature, and a hot water- CO.sub.2 process could be viable in the recovery of heavy oil and bitumen. The process could have both lower capital and operating costs.

US Referenced Citations (14)
Number Name Date Kind
1249232 Squires Dec 1917
3279538 Doscher Oct 1966
3687197 Redford Aug 1972
3880237 Snavely, Jr. Apr 1975
4057106 Clingman Nov 1977
4099568 Allen Jul 1978
4271905 Redford et al. Jun 1981
4393937 Dilgren et al. Jul 1983
4488598 Duerksen Dec 1984
4516636 Doscher May 1985
4610304 Doscher Sep 1986
4660641 Shen Apr 1987
4678039 Rivas et al. Jul 1987
4702317 Shen Oct 1987
Continuations (1)
Number Date Country
Parent 229008 Aug 1988